Nanoparticulate Silica-Clay Solid Acid with Exceptional Thermal Stability N.J. Venkatesha, H.R. Prakruthi, B.S. Jai Prakash, Y.S. Bhat Chemistry Research Centre, Bangalore Institute of Technology, K.R. Road, Bangalore 560 004, India E-mail-venkatesha.312@gmail.com, prakruthihr.16@gmail.com, jprak27@yahoo.com, bhatys@yahoo.com Introduction: One of the main drawbacks of smectite clays for their utility as catalysts is their thermal instability. Modification by introducing hydroxyoligomers to form oxide pillars offers thermal stability but the oxide pillars formed show only Lewis acidity. Modification by treatment with moderately strong organic acids such as EDTA, citric acid and tartaric acid is known to remove structural Al, Fe and Mg ions from the octahedral layer of the clay resulting in micropores. Such generated micropores show both Lewis and Bronsted acidity and can bring about typical organic transformations that do not take place on the clay surface. Extensive removal of structural elements using complexing agents can totally alter the clay surface. In the present study, vigorous treatment with silicic acid (SA) under microwave irradiation on montmorillonite clay samples and its effect on the clay properties is investigated. Experimental Clay samples used in the present study have been described elsewhere [1,2]. One of the samples was procured from BHEL, Bengaluru, India designated as American white bentonite. The second sample used was supplied by Ashapura Chemicals and was designated as Indian Montmorillonite. The clay samples were converted to Na form before use. The samples were characterized by XRD and FTIR. The parent materials had a CEC of 0. 9 and 0.83 for White and Indian montmorillonite samples respectively. The Na exchangeclay samples were treated with salt solution of silicic acid (SA) of different concentrations and PHs. The mixture was subjected to microwave irradiation for varying time intervals. The treatment was optimized to get maximum amount of Fe, Al and Mg from the clay structure into the solution as analyzed by ICPOES. The treated samples were centrifuged, washed with deionized water several times till the conductivity of the washings was the same as that of deionized water. The samples were dried at 110 0C for two hours and finely ground. They were characterized by TEM, PXRD, TGA, and ICPOES for loss of structural Fe, Al and Mg; surface area measurements for pore size distribution, pore volumes and BJH curves; TPDNH3 for acidity, and pyridine-FTIR for Lewis and Bronsted acidities. The catalytic activity of the treated samples were tested for some model acid catalyzed reactions. Results and Discussion: Partial results are shown in Figs. 1- 3. Fig.1 shows TEM images at high magnifications (10 and 5 nm) of the treated clay sample which clearly indicates fragmentation of the clay particles having nano dimensions. Fig.1 TEM images of SA treated montmorillonite clay samples at high magnifications The XRD patterns reveal the structural integrity of the clay with a slight expansion in the caxis probably due to the presence of complex silicic acid species in the structure. Considerable enhancement in the surface area and mesopore volume was observed which did not change with heat treatment up to 800 0C. Steep nitrogen adsorption-desorption isotherms with narrow hysteresis at very high p/p0 values (Fig.2) indicated homogeneous pore size distribution of the mesopores. 350 Volume Adsorbed @ STP (cc/g) 300 250 200 150 100 50 0 0.0 0.2 0.4 P/Po 0.6 0.8 1.0 Fig. 2 Nitrogen adsorption-desorption isotherm of SA treated montmorillonite clay catalyst Total acidity was measured by NH3-TPD (Fig.3) which showed existence of strong acid centers beyond 700 0C. Bronsted and Lewis acidities were determined by pyridine adsorbed by FTIR method (3). The samples showed enhanced Bronsted acidities upon treatment with SA which showed very little change even after thermal treatment beyond 800 0C. The samples heated up to 800 0C did not show any variation in the catalytic activities for vapour phase cumene cracking at 500 0C, glycerol to glycerol acetal and alkylation of phenol which confirmed the presence of Bronsted acidity up to and beyond 800 0C . This is very unusual for smectite clays which normally show a collapse in the structure and loss of acidity and catalytic activity beyond 250 0C. Peak Analysis Chi^2=-SS=-- Adj. R-Square=-- Degree of Freedom=% ([PeakFit1]FitPeaks1,@WL,RegStats.C1.DOF) 450 400 350 TCD signal (mV) 300 250 200 150 100 50 0 0 200 400 600 Temperature (oC) 800 Fitting Results Fig.3 Deconvoluted NH3-TPD plot of SA treated montmorillonite clay Peak Index 1. 2. 3. Peak Type Gaussian Gaussian Gaussian Area Intg 19961.78184 68378.29522 75129.2287 FW HM 108.81191 194.40856 182.39184 Max Height 173.26994 330.46995 390.44864 Conclusion: Treatment with silicic acid was found to remove considerable quantities of Al (about 60 %) from montmorillonite clay structure resulting in nanostructured material. The amount of Si increased by about 4% which possibly plays an important role in binding the clay layers together thus offering exceptional thermal stability and preservation of Bronsted acid sites for treated clay samples heated beyond 700 0C. Unique characteristics of these treated clays envisage several engineering applications. References [1] S. Selvaraj, B.V. Mohan, K.N. Krishna, B.S. Jai Prakash, Appl Clay Scie. 10 (1996) 439. [2] N.J. Venkatesha, B.M. Chandrasekhar, B.S. Jaiprakash, Y.S. Bhat, J. Mol. Catal. A. 392 (2014) 181. [3] C. Ravindra Reddy, Y.S. Bhat, G. Nagendrappa, B.S. Jai Prakash, Catal. Today, 141 (2009) 157.