Eng – Mec – El Rayes- 03 Title Friction stir processing: An effective technique to refine grain structure and enhance ductility Author-s Contact lnfo Department Major citation Year of Publication Publisher Sponsor Type of Publication ISSN El-Danaf, E.A. El-Rayes, M.M., , Soliman, M.S. URI/DOI DOI: 10.1016/j.matdes.2009.09.025 Full Text (Yes,No) Key words Yes Abstract Commercial 5083 Al rolled plates were subjected to friction stir processing (FSP) with a tool rotational speed of 430 rpm and a traverse feed rate of 90 mm/min. This treatment resulted in a fine grained microstructure of 1.6 μm and an average misorientation angle of 24°. Ductility was measured using tensile elongations at a temperature of 250 °C at three strain rates, and demonstrated that a decrease in grain size resulted in significantly enhanced ductility and lower forming loads. The ductility of the friction stir processed material was enhanced by a factor ranging from 2.6 to 5 compared to the ductility of the as received material, in the range of the strain rates tested. The strain rate sensitivity of the processed material is 0.33 while for the as received, it is 0.018. The deformation mechanism, in the fine-grained specimens is mainly controlled by solute drag creep, though the contribution of grain boundary sliding to the deformation process cannot be overlooked. Both mechanisms led to significant flow localization and simultaneous cavity formation. edanaf@ksu.edu.sa, melrayes@ksu.edu.sa, solimanm@ksu.edu.sa Department of Mechanical Engineering Mechanical Engineering Materials and Design Volume 31, Issue 3, March 2010, Pages 1231-1236 2010 Elsevier King Saud University Journal Article 02613069 Creep (I); Microstructure (F); Plastic behavior (F)