NCWHS TECHNOLOGY DEPARTMENT MANUFACTURING TECHNOLOGY COURSE SYLLABUS Course Manufacturing Technology (Semester Two) Instructor Mr. John Mackinson Office Location NCWHS Production Lab 1201 B Office Text Woodworking (In IMC) NCWHS Manufacturing Technology Course Packet Class Location NCWHS 1201 Production Lab Course Description Through the utilization of lectures, labs, and group learning experiences this course will introduce the students to manufacturing processes, management, and organization. The Manufacturing Technology course is designed to help students develop an understanding of the manufacturing process. Throughout the course, students learn various areas of the manufacturing process. A strong emphasis is placed on a management point of view. Students will become skilled in the use of woodworking machines, tools, and techniques. Students will be expected to read a blueprint, develop a plan of procedure, troubleshoot problems, and produce a manufactured project/product. Topics include tool identification and safety, lumber types and identification, business management, basic cabinetmaking / woodworking, assembly, and finishing. Course Objectives Upon successful completion of the Manufacturing Technology course, the students will be able to: 1. Identify processes of manufacturing through the production of goods. 2. Identify the difference in manufacturing products in relationship to engineering factors. 3. Identify different manufacturing and production tools by the proper name and type. 4. Demonstrate how to safely use machine tools, portable power tools, and hand tools to properly complete the final product. 5. Explain how different tools may influence the manufacturing process. 6. Formulate an organized daily plan to complete the final project. 7. Execute the organized daily plan to complete the final project. 8. Demonstrate how to effectively read and apply working shop drawings to the manufacturing process. 9. Construct a project / product. 10. Apply problem-solving skills that are related to manufacturing and production. 11. Explain and demonstrate the use of inspection and quality control. 12. Demonstrate how to utilize teamwork skills in groups. Lab Objectives The 1201 lab is designed to provide students an opportunity to put manufacturing theories taught in lectures, labs, and group learning experiences into practice. The activities are designed to enable students to experience manufacturing steps by: reading and manipulating given plans, demonstrating how to effectively utilize industrial tools, analyzing the manufacturing processes required to complete the end product, and utilizing organizational management techniques to produce an end product. Lab Rules and Policy Beverages such as pop, milk, juice, and sports drink are prohibited from being in the lab. Then only beverage that can be brought into the lab is water in a water container. Any food items are also prohibited from the lab. All classroom rules outlined in the department rules sheet should be followed. The NCWHS 1201 lab will be open before and after school for student use. See the instructor to arrange a time. General Lab Clean-up Procedures All students who use the NCWHS 1201 lab have a responsibility for maintaining the lab and equipment whether using it during regularly scheduled class time or other times. Several general rules must be followed as a minimum requirement before students leave the lab after completing work: 1. All tools, materials, and accessories must be returned in clean condition to their proper storage location. 2. All machines must be properly shut down and cleaned of scrap and dust. 3. All work tables and benches must be cleared and cleaned. 4. All student projects, products, and materials must be placed in designated storage areas. 5. Floors must be swept. Safety Students without safety glasses will not be allowed to participate in lab activities and will not receive lab participation credit. All lab activities will be completed with personal and machine safety in mind first. State law requires that safety glasses are to be worn in the lab anytime activities are in progress. It is the student’s responsibility to provide OSHA approved safety glasses. The safety glasses must be marked Z87 ANSI approved to be worn in the lab. Safety glasses are sold by the NCWHS Technology Department for $4.00. It is strongly recommended that students wear clothing that is suitable for an industrial working environment. Clothing should be worn at the student’s own risk. Sandals and any other open toed and non heal covered shoe will not be permitted to be worn in the lab during the course activities. Long hair must be tied back and all shirts must be tucked in. All students will take a safety test over the tools that will be utilized in the lab. Each student is expected to receive a 100% on the safety exam before any work can start. Lab and Materials Fee Each student will be charged a fee that will pay for any extra consumable shop materials that have been added beyond the basic planned student project. Students will be responsible for paying for lumber that they use based upon the board footage calculations and other hardware through unit cost. No projects will leave the production lab until full payment has been received. Course Supplies List 1. Tape Measure 2. Safety Glasses (Can be purchased in class for $3.00) 3. NCWHS “Master” combination lock (Must be purchased in the main office for $5.00) 4. 2 old T-shirts for stain rags 5. Notebook, Folder, and Binder? 6. Pencil everyday. Do not use ink to mark on lumber. Evaluation Attendance is the main priority in the Manufacturing course. Everyday each student has the opportunity to receive 10 points of participation credit. If a student does not participate in the designed course activities the student will not receive full daily participation credit, 10 points. If a student has an excused absence they will not receive full participation points and will receive a grade of 7/10, a C average. If a student has an unexcused absence, is removed from the class that day, or is suspended that student will receive a 0/10 points of credit. If a student would like to make-up the points missed for an excused absence or unexcused absence they can do so in the before and after school lab hours. The student must complete 50 minutes of lab time to make-up for one day of class time. Each project the students manufacture will be graded using a point based grading rubric. Each project will be graded on participation, project management, tool usage, measurement, and final project appearance according to the project plan. The grading scale for the Manufacturing course is as follows: 100 – 90% = A 89 – 80% = B 79 – 70% = C 69 – 60% = D 59 – 0% = F