Reliability The University of Toledo MIME (MIME, 5690) (31707) Instructor: Email: Office Hours: Office Location: Office Phone: Term: Prof. Efstratios Nikolaidis enikolai@eng.utoledo.edu MT 9:30 - noon 4006D NI 419-530-8216 Spring 2015 Class Location: Class Day/Time: Lab Location: Lab Day/Time: Credit Hours: PL 3200 TR 3:30-4:45 PM (Insert Building/Office #, if applicable) (Insert Days and Time, if applicable) 3 COURSE/CATALOG DESCRIPTION Reliability of components and multicomponent systems. Static and dynamic reliability models for both independent and dependent failures. Effects of hot and cold redundancy. Reliability testing consideration and renewal theory. STUDENT LEARNING OUTCOMES At the conclusion of this course, you should be able to: Explain the basic concepts of reliability and reliability-based engineering design. Understand the non- deterministic way of thinking, and learn to appreciate the facts that real life design problem involves uncertainties and any system can fail. Learn how to assess the reliability of a component or a system. Learn how to design a system to meet given reliability requirements. TEACHING STRATEGIES Class Lectures: Each class will start with a 5-10 minute review of the previous class. Then we cover new material and close with an overview. I typically ask a lot of questions during class to make sure you understand the material and wait until somebody answers. I encourage you to try to answer the questions. Posted Lectures: Recorded lectures have been uploaded on YouTube and links are provided on the course web page: http://www.eng.utoledo.edu/~enikolai/5690.htm Watch all posted lectures. Each recorded lecture starts with a 5-10 minute review. Then we cover new material and close with an overview of what we covered. 1 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review PREREQUISITES AND COREQUISITES Graduate standing Related courses: MIME 2650 (Manufacturing Processes), MIME 4010 (Engineering Statistics II) REQUIRED TEXTS AND ANCILLARY MATERIALS Kapur, K. C., and Lamberson, L. R., Reliability in Engineering Design, John Wiley and Sons, 1977 (required). E. Nikolaidis, D. M. Ghiocel, S. Singhal, Engineering Design Reliability Handbook, CRC Press, Boca Raton, FL, 2004 (recommended). Nikolaidis, Efstratios, Zissimos P. Mourelatos, and Vijitashwa Pandey. Design decisions under uncertainty with limited information. Vol. 7. CRC Press Llc, 2011. TECHNOLOGY REQUIREMENTS Access to Internet: http://www.eng.utoledo.edu/~enikolai/5690.htm Access to MS Excel UNIVERSITY POLICIES The University is an equal opportunity educational institution. Please read The University’s Policy Statement on Nondiscrimination on the Basis of Disability Americans with Disability Act Compliance.) Academic Accommodations The University of Toledo is committed to providing equal access to education for all students. If you have a documented disability or you believe you have a disability and would like information regarding academic accommodations/adjustments in this course please contact the Student Disability Services Office.) ACADEMIC POLICIES Exams, homework and grading: There will be 10 homework assignments, one project and five quizzes. You are encouraged to collaborate in the homework and the project, but not on quizzes. Copying another student’s homework or project is unacceptable. I will email you when each assignment/quiz has been posted. Missed homework or exams: If you are unable to submit a homework or take the final exam because of a genuine emergency (such as illness, jury duty and funeral) then you should contact me by E-mail or in person and provide written documentation as soon as possible. Submit your assignment as soon as possible. In case you have to miss the final exam I will decide if I will give you a make-up exam or adjust the weight of the final exam or other homework assignments. If you fail to provide proper written COURSE EXPECTATIONS Students are expected to attend classes, watch lectures and submit assignments on time. No late assignments are eccepted. 2 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review GRADING Your grade will be based on the following the homework assignments, the project and the quizzes, and will be calculated as follows: Quizzes (50%), Homework (25%), Project (25%) The grade will be determined based on the following scale: Overall score Letter grade 90-100 A or A80-89.99 B or B+ or B- 70-79.99 C or C+ or C- 60-69.99 D or D+ or D- COMMUNICATION GUIDELINES Email the instructor your questions COURSE TOPICS AND SCHEDULE Material and assignments: 1. Introduction (Hwk 1) Design under uncertainty Why use probabilistic methods Success stories Reliability-based design 2. Reliability Measures and Hazard Models (Hwk 2-4) Reliability, failure rate and hazard functions Reliability and hazard functions for common probability distribution functions Hazard models Estimating reliability measures from data Fatigue reliability 3. System Reliability (Hwk 5) Series systems Parallel systems 3 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review Parallel and series systems combinations Complex systems, redundant systems with progressive failure scenarios 4. Dynamic Reliability Models Series, parallel, standby systems System effectiveness measures: operational readiness, availability, maintainability 5. Combination of Random Variables, Probability Calculus (Hwk 6, 7) Finding the probability distribution of a function of random variables Approximations of the mean and standard deviation, error analysis Statistical tolerancing 6. Reliability Computations (Hwk 8-10) General expression for reliability, level I, level II and level III methods for computation of reliability Reliability computation for common probability distributions 7. Probabilistic Engineering Design (Project) Methodology Stress and strength probability distributions Safety factors and reliability Reliability Design Examples 8. Numerical Methods for Reliability Computations First order methods; Taylor expansion about the mean values, Taylor expansion about most probable failure point, Hasofer-Lind safety index Rosemblatt transformation, normal tail approximation. Monte-Carlo simulation Course web page: http://www.eng.utoledo.edu/~enikolai/5690.htm. The web page contains assignments, old exams, summaries of the chapters and administrative information. The professor will post the solutions of a homework or design project on the course web page after the submission deadline. Assignments submitted after the solutions have been posted will receive a zero grade. 4 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review In order to pass the class, students must submit all assignments and quizzes before the deadline posted. Computer usage: Some homework problems can be solved efficiently using computer. You can use any software program you like including FORTRAN, MATLAB, Excel, or MathCad. Course web page: http://www.eng.utoledo.edu/~enikolai/5690.htm. The web page contains assignments, old exams, summaries of the chapters and administrative information. References: Probability Theory Nikolaidis, E., Mourelatos, Z. P. and Pandey, V., Design Decisions under Uncertainty with Limited Information, CRC Press, 2011, Chapter 3. Papoulis, A., Probability, Random Variables, and Stochastic Processes, Mc Graw Hill, 1965. Element Reliability Madsen, H. O., Krenk, S. and Lind, N. C., Methods of Structural Safety, Prentice Hall, Englewwod Cliffs, NJ, 1986. Melchers, R. E., 1987, Structural Reliability, Analysis and Prediction, Ellis Horwood Limited, West Sussex, England. Ditlevsen, O., and Madsen, H. O., 1996, Structural Reliability Methods, John Wiley and Sons. Ang, A. and Tang, W, 1975, Probability Concepts in Engineering Planning and Design: Vol. I Basic Principles, J. Wiley and Sons, New York. Ang, A. and Tang, W, 1984, Probability Concepts in Engineering Planning and Design: Vol. II Decision, Risk and Reliability, J. Wiley and Sons, New York. System Reliability 5 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review Thoft-Christensen, P., and Murotsu, Y., 1986, Application of Structural Systems Reliability Theory, Spinger-Verlag, New York. Reliability-based Design "Reliability Based Optimization: A Safety Index Approach," E. Nikolaidis and R. Burdisso, Computers and Structures, Vol. 28, No. 6, June 1988, pp. 731-788. "Probabilistic Torsional Vibration Analysis of a Marine Diesel Engine Shafting System: The Level Crossing Problem," E. Nikolaidis, A. N. Perakis and M. G. Parsons, Journal of Applied Mechanics, Vol. 56, No. 4, December 1989, pp. 953-959. "System Reliability Optimization of Aircraft Wings," J. S. Yang, E. Nikolaidis, and R. T. Haftka, Computers and Structures, Vol. 36, 1990, No. 6, pp. 1057-1066. "Reliability-Based Optimization: An Analytical-Experimental Study," E. Nikolaidis and W. J. Stroud, AIAA Journal, Vol. 34, No. 10, October 1996, pp. 2154-2161. Nikolaidis, E., Mourelatos, Z. P. and Pandey, V., Design Decisions under Uncertainty with Limited Information, CRC Press, 2011, Chapter 1. 6 Syllabus Development Resources: Template/December 9, 2014 Office of the Provost/University Teaching Center/ Office of Assessment, Accreditation and Program Review