Material Properties: STRENGTH, HARDNESS, DUCTILITY, TOUGHNESS Polymorphic CAST STEELS (Hard) Soft L - Liquid solution of carbon in iron; 1040 = .4% Carbon δ-ferrite Crystal structure is BCC (cubic body centered). Exists at room temperature. Soft and Ductile. Austenite – Crystall structure is FCC (cubic face centered). Austenite does not exist below 1333 ºF (723ºC) and maximum carbon concentration at this temperature is 0.83%. Cementite – iron carbide, hard and brittle intermetallic compound, having fixed composition Fe3C. Critical temperatures Upper critical temperature (point) A3 is the temperature, below which ferrite starts to form as a result of ejection from austenite in the hypoeutectoid alloys. Upper critical temperature (point) ACM is the temperature, below which cementite starts to form as a result of ejection from austenite in the hypereutectoid alloys. Page 1 Lower critical temperature (point) A1 is the temperature of the austenite-topearlite eutectoid transformation. Below this temperature austenite does not exist. Magnetic transformation temperature A2 is the temperature below which α-ferrite is ferromagnetic. Eutectoid steel (carbon content 0.83%) entirely consists of pearlite. Eutectic system is a mixture of elements that have a single chemical composition that solidifies at a lower temperature than any other composition made up of the same ingredients. This composition is known as the eutectic composition and the temperature at which it solidifies is known as the eutectic temperature. Page 2 Page 3 TTT Diagram 1. Slow Cooling > Carbon atoms diffusing. Results: soft but not ductile. 2. Faster Cooling > Higher strength (more pearlite). 3. Rapid Cooling > Hold at 300OC (Nose missed) Fine pearlite. 4. Cooling misses nose entirely > Room temperature (Hard & Brittle). 5. Ductility Restored >> Strength & Hardness decreased with increased ductility & toughness. 6. Nose crossed >> Hard Page 4 Page 5 Page 6 Dendrite Crystal Crystals As molten steel begins to cool, the lattice structures begin to attach to one another and form crystal skeletons called dendrites, which resemble the look of a pine tree. Dendrites start to form everywhere, and each one continues to grow independently. This is the beginning of the transformation to a solid state. Grains Dendrites grow to a point where they begin to bump into one another, and eventually, they can not grow any larger because of being restricted by other dendrites around them. At that point, the dendrite has reached its maximum size and is referred to as a grain. Grain boundaries are interfaces where crystals of different orientations meet. Page 7 e Grain size greatly affects the toughness of steel. The smaller the grain size, the more ductile the steel. See Picture 3. Cooling rate If molten steel is cooled slowly, dendrites have a longer time to grow before they begin to bump into neighboring dendrites. Thus, a large grain size is formed. When steel is cooled quickly, the number of dendrites that begin growing increases, and the dendrites form quickly and begin to be restricted by other dendrites. Smaller grain size is the result. Page 8