E UROTECH E LITE R A P I D O B436SY2 QUOTATION Offered by Eurotech www.EurotechElite.com Phone: (352) 799-5223 Fax: (352) 799-4662 2/8/2016• Specifications may change without notice. E UROTECH E LITE RAPIDO B436SY2 STANDARD FEATURES • Mitsubishi M730 VS-L CNC control unit with 10.4” Color LCD Display • CNC controlled gantry parts catcher driven by programmable servo motor. • SSS Control “Super Smooth Surface” for determining appropriate shapes and avoiding unnecessary decelerations. • Parts conveyor • Nano Interpolation (Controls the machine in the least command increment of 1nm.) • OMR Control (High Speed and Accuracy Control of driving system by estimating paths of machine-end.) • High-Speed Microprocessor CNC System • 45° Slant bed design provides extra rigidity for heavy machining. • Two spindles and two turrets • 10-Axis simultaneous machining plus 2 axes for CNC controlled gantry parts catcher • Programmable parts catcher • Rigid tapping on main spindle, Sub-Spindle, and live tooling spindles. • Sub-Spindle ejector and Coolant through the spindle clean out. • 7,000 RPM main spindle and 7,000 RPM SubSpindle Speeds • 15 HP Integrated spindle motor on the main and the synchronized Sub-Spindle • 6,000 RPM, Hi-Torque 3-HP live tool drive • 12-Station upper turret (12-live tooling) • 12-Station lower turret (12-live tooling) • Independent dedicated Y-axis slides for increased speed and flexibility • 0.10 Seconds/ Station turret indexing • Air conditioned electronics cabinet. • Main spindle for first operation work • Eurotech Gap Elimination Ladder Logic for faster • Sub-spindle for secondary operation work. Equipped with “Superimposition” cycle time • Disk brakes on both main and sub-spindles • Free lifetime programming classes • Free online phone support for both maintenance and programming • Automatic part transfer from the main spindle to the sub spindle, round stock or irregular shapes. • 1-year warranty on machine / 2-year control warranty • C-Axis on main and sub with scale feedback. 2/8/2016 2 MACHINE FEATURES DESIGN AND CONSRUCTION The machine bed is a stiff and compact construction of stress-released steel, 45° slant bed. The upper and lower cross-slide assembly is made of longitudinal slides “Z1 and Z2” and transversal slides “X1 and X2” traversing on roller guideways, fully protected. The “Y1 and Y2” slides are moving at 45° to their “X”-axis slide and traversing on protected roller railways. “C”-axis on the main and sub-spindle allows for performing milling, drilling, tapping, and cam profiles by the interpolation of X- Z- CY-axes. It includes disk brake on both spindles. MAIN SPINDLE Built-in main spindle head is driven by an integral spindle motor; selflubricated and liquid cooled. The integral design allows for reduced vibration and noise while increasing top RPM and efficiency. It rotates on two sets of high-precision bearings, combined ball bearings at the front, and two crown of rollers at the back. It features a built-in actuator, equipped with pressure reducer to adjust part clamping force, safety switches, and coolant pick-up unit. 2-AXIS SUB-SPINDLE WITH SUPER IMPOSE FOR 3 TOOLS IN THE CUT Built-in sub-spindle unit is driven by an integral spindle motor; selflubricated and liquid cooled. The integral design allows for reduced vibration and noise while increasing top RPM and efficiency. It is fitted opposite the main spindle, on a cross slide assembly with longitudinal travel controlled by the Z3-axis and transversal travel operated by X3-axis (sub-spindle can be offset from the main spindle). It slides on fully protected ballscrews. It features a built-in actuator, equipped with pressure reducer to adjust part clamping force, safety switches, and coolant pick-up unit. The sub-spindle is equipped with: Function for synchronizing rotation and timing with the main spindle. Cleaning of jaws or collet featuring coolant through the spindle to use filtered coolant – connected to a 101.53 PSI pump Pneumatic ejector equipped with safety switch to check that the component has been ejected – operated by M-code. Ejector stroke: 2.95” B-axis load detection system to stop machining cycle in event of a crash or non-cut component Clear-Shift feature eliminated interference problems between the two turrets by offsetting the sub-spindle from the main Possibility to use the sub-spindle as a regular tailstock to hold the component machined on the main spindle with T1 and simultaneously perform finishing with T2 Simultaneous “Follow Up” machining using three tools thanks to the “Superimposition” function (Main spindle uses one side of the turret at the same time the sub-spindle is using the other side) 2/8/2016 UPPER AND LOWER TURRETS With two independently controlled turrets, the B436SY2 provides full 10axis machining capability. The two turrets have 12 tooling stations; either turret can work on either spin dial. Simultaneous O.D. and I.D. cutting, or O.D. cutting at two points is possible. Idle time is also reduced, because of Eurotech’s world famous Gap Elimination ladder, which slashes idle times. Both turrets provide fast indexing of 0.10 seconds station to station. Bi-directional turret indexing allows the turrets to automatically take the shortest path to the next selected cutting tool station. The upper and lower turrets are interference free, providing ample clearance between each tool station and the work piece, allowing any combination of O.D. and I.D. tools to be used. AXIS DRIVES The X, Z, Y, and B axes are driven by precision ball screws and pre-loaded ball screw nuts, center-mounted between the ways for optimum drive conditions. Automatic lubrication on all ways provides smoother operation and reduced maintenance expense. All drives are protected by covers and chip guards to prevent damage from coolant and chips. REVOLVING TOOL ATTACHMENT Cross/end drilling, milling or tapping operations can be performed by either upper turret or the lower turret. This simultaneous machining can reduce the cycle time of a complicated part. Both turrets accept 12 revolving tools for maximum machining capability. Combined with our standard EGS live tools, the turrets can hold 72 live tools. Programmable spindle speeds up to 6,000 RPM are standard, providing an infinitely variable spindle speed selection. A wide selection of revolving tools is available for both the upper and lower turrets for machining in the X- or Z-axis. Eurotech live tooling also makes rigid tapping, polygon milling, and gear hobbing a reality. TWO FULLY INDEPENDENT “Y” AXES The independent movement of two dedicated Y-axis slides provides the capability to do complicated milling operations and enables the use of many more cutting tools in the turret (up to 96 on each turret). This design assures exceptional rigidity, greater thermal stability, and maximum accuracy in both turning and milling operations. AUTOMATIC DUAL TOOL PROBE This device makes tool setting faster and easier. The two tool setting sensors offers tool offsets to be measured on both turrets, thus reducing set up times. 2/8/2016 RIGID TAPPING & POLYGONAL TURNING - STANDARD Rigid tapping is fast, easy, yields precise threads, and does not need tapholders with adjusted stroke. It is controlled through and M-function, which synchronizes rotation with slide feed. This function is standard on the main, sub-, and live tool spindles. PARTS CATCHER AND CONVEYOR Unload machined parts and place on parts conveyor with federate timer to unload finished parts out of the machine. EUROTECH STANDARD BARFEED INTERFACE A 24-pin plug is provided already wired completely to interface with any style or brand of bar feeding device. This standard feature will compliment the most sophisticated magazine type bar feed, as well as the simplest hydrodynamic unit. CHIP CONVEYOR Hinged-belt type equipped with coolant tank including two 101.53-PSI pumps (one for each turret) and one 58.02 PSI pump for wash-down operations. About 32.68” discharge height approx, chip conveyor to be removed from the front side. AIR CONDITIONED CABINET The electronics cabinet is kept at a constant temperature by a sophisticated air conditioning system. This system decreases maintenance downtime and cost. It will also lengthen the life of the machine’s control and PC boards. COOLING UNIT To control and maintain the temperature of: Built-in main spindle and sub-spindle motor Hydraulic unit NO. 2 FILTERS On coolant delivery of each pump 101.53 PSI with interchangeable cartridge (washable metallic grid). HYDRAULIC SYSTEM With independent control unit, without oil – PLC operated to lubricate the working unit only and avoid waste of oil. 2/8/2016 EUROTECH TOOL MONITORING SYSTEM (SBS) Eurotech has developed SBS to make unattended machining easier and more profitable. Tool load monitoring, one of the main functions of SBS, constantly checks spindle and axis motor power absorption, automatically interrupting machining cycle should any abnormality arise. Each tool can have two limit values preset. One for overload to stop at end of cycle – indicating normal wear – and one value that when exceeded, stops the machine immediately, usually indicating broken tooling. MITSUBISHI M730 VS-L CONTROL 10.4” LCD display, full keyboard, electronic handwheel, 2048Kb part program memory, 40 tool offsets for each channel, and 1000 registered programs. Data transfer through external USB port, Ethernet port, slot for memory card, and RS232 port. LIST OF MACROINSTRUCTIONS AND STANDARD FUNCTIONS ISO/EIA programming, absolute and incremental or mixed Programming sharp corners Direct programming of radii and chamfers, taper and tangential Canned cycles for: roughing parallel to the Z and X axes roughing the shadow areas finishing drilling with discharge drilling with chip breakage grooves easy and multiple threading taper threading right and left rigid tapping on all axes Tool radius compensation Circular and helicoidal interpolation on G17 – G18 – G19 planes Cylindrical interpolation and polar coordinates 3D coordinate conversion Repetition of programs or part of them Editing/storage of programs when the machine is running another program Bi-dimensional graphic display of the tool path by ZOOM function Fixed and local multiple origins Self-diagnosis of the main machine functions Electronic “B”-axis load detection to be used as a regular tailstock Tool wear and breakage monitoring system Help online Balance cutting Multipath system synchronization Spindle selection from all channels Superimposition function 2/8/2016 Polygon turning MACHINE SPECIFICATIONS * MACHINING FIELD - Max bar diameter - Drawtube 1.42 in 1.48 in * MAIN SPINDLE (built-in type) - Max spindle speed - Spindle nose (flange type) - Drawtube - Inside diameter of the 3 front bearings - Motor power - Motor power at continuous rate - Constant power starting at - Max torque - Cylinder thrust area for chucking - Cylinder stroke for chuck actuation - Adjustable chucking thrust from 72.52 to 435.11 PSI 7,000 RPM 4.53 in 1.81 in 2.95 in 15 HP 10 HP 1,700 RPM 45.73 ft lbs 29.53 sq in 1.02 in MAX 5058.20 lbf MAX * SUB-SPINDLE DRIVE (built-in type) - Max spindle speed - Spindle nose (flange type) - Drawtube - Inside diameter of the 3 front bearings - Motor power - Motor power at continuous rate - Constant power starting at - Max torque - Cylinder thrust area for chucking - Cylinder stroke for chuck actuation - Adjustable chucking thrust from 72.52 to 435.11 PSI 7,000 RPM 4.53 in 1.81 in 2.95 in 15 HP 10 HP 1,7000 RPM 45.73 ft lbs 29.53 sq in 1.02 in MAX 5058.20 lbf MAX * UPPER CROSS-SLIDE ASSEMBLY Longitudinal slide (Z1-Axis) - Max stroke - Ballscrew diameter/pitch - Max rapid traverse 11.81 in 0.98/0.39 in 98.43 ft/min Transversal slide (X1-Axis) - Max stroke - Ballscrew diameter/pitch - Max speed 3.35 in 0.98/0.20 in 49.21 ft/min Vertical slide (Y1-Axis) - Max stroke - Ballscrew diameter/pitch - Max speed 2/8/2016 1.97 in (+25/-25) 0.98/0.20 in 49.21 ft/min * LOWER CROSS-SLIDE ASSEMBLY Longitudinal slide (Z2-Axis) - Max stroke - Ballscrew diameter/pitch - Max rapid traverse 11.81 in 0.98/0.39 in 98.43 ft/min Transversal slide (X2-Axis) - Max stroke - Ballscrew diameter/pitch - Max speed 3.35 in 0.98/0.20 in 49.21 ft/min Vertical slide (Y2-Axis) - Max stroke - Ballscrew diameter/pitch - Max speed * Z3-AXIS (longitudinal slide) - Max stroke - Ballscrew diameter - Max rapid traverse 2.97 in (+25/-25) 0.98/0.20 in 49.21 ft/min 13.39 in 0.98/0.39 in 98.43 ft/min * X3-AXIS (transversal slide) - Max stroke - Ballscrew diameter - Hydraulic transversal stroke 6.69 in (+85/-85) 0.98/0.20 in 0.59 in * TOOLHOLDING SYSTEM - Tool disc prepared to accept - Tool size - Boring bar holder diameter Eurotech tools 0.63 x 0.63 in 0.79 in * TURRET LIVE TOOLING SYSTEM - Live tools motor power - Torque - Max rotation of the standard live tools * NO. 2 “C” AXIS * HYDRAULIC SYSTEM - Tank capacity - Motor power - Max pressure * LUBRICATION SYSTEM - Tank capacity 2/8/2016 3 HP 16.23 ft lbs 6,000 RPM least input value 0.001° 6.6 gal 3 HP 580.15 PSI 0.79 gal * COOLANT SYSTEM - Tank Capacity 101.53 PSI pump (with 6.6 gal/min) - Max pump delivery 58.02 PSI pump (with 10.57 gal/min) - Max pump delivery 52.83 gal 15.85 gal/min 31.7 gal/min * OVERALL POWER - Current absorption * WEIGHT and OVERALL DIMENSIONS - Height - Depth - Length with chip conveyor - Height against the spindle - Net weight of the standard machine * FEED * SOUND POWER OUTPUT - Airborne noise has been measured according to International Standard ISO/DIN 4871.3 - Edition 13.01.95 and machining as per Standard ISO/DP 8525 - Sound pressure level in dBA: - dry run 66.3, - turning 69.3 - Measurement uncertainty: 3dBA 2/8/2016 54 HP 70 A 74.41 in 55.51 in 149.6 in 39.96 in 10,362 lb 400V 50 Hz TOOL HOLDER AND WORK HOLDING Standard Tooling Package: no. 4 radial toolholders 16 x 16 ............................................................... dwg. no. 3 boring bar holders 20 mm dia. ....................................................... dwg. no. 3 boring bar holders 20mm dia. for sub-spindle ............................... dwg. no. 2 cut-off holders 16 x 16 ................................................................... dwg. no. 4 radial toolholders 16 x 16 for the sub-spindle................................ dwg. no. 1 faces Toolholder 16 x 16 ................................................................ dwg. no. 1 bar stopper with rotating head ......................................................... dwg. no. 2 reduction sleeves dia. 20/16 ........................................................... dwg. no. 2 reduction sleeves dia. 20/12 ........................................................... dwg. no. 2 reduction sleeves dia. 20/10 ........................................................... dwg. no. 2 reduction sleeves dia. 20/8 ............................................................. dwg. no. 2 coolant plugs for boring bar holder ................................................ dwg. no. 10 covers to protect tool plate ........................................................... dwg. no. 2 axial driven tools – tang-drive style (ER 20 collets not supplied) ..................................................................... dwg. no. 2 radial driven tools – tang-drive style (ER 20 collets not supplied) ..................................................................... dwg. D183-00004 D183-00029 D183-00019 D183-00010 D183-00006 D183-00015 T189-00006 D030-00015 D030-00016 D030-00017 D030-00018 D236-00005 D067-00057 T134-00129 T134-00128 CHUCKS B36 collet chuck for main and sub ............................... dwg. T181-000095** **Optional standard collet chuck option: A Royal SPECIAL QG-42 ULTRA-COMPACT ACCU-LENGTH COLLET CHUCK WITH A 115MM MOUNT. 2/8/2016 12 AXIS EUROTECH ELITE RAPIDO B436SY2 INVESTMENT (1) ..................................................... Mitsubishi M730 VS-L hi-speed Pentium control (1) ............................................... 10.4” color LCD graphic monitor with full keyboard (1) .................................................................... 7,000 RPM main and sub-spindle speed (1) ..................................................................... 15 horsepower AC spindle drive motor (1) .................................. Fully programmable 2-axis sub spindle with superimposition (1) .............................................................. 15 horsepower AC sub-spindle drive motor (1) ..................... 12 station upper & lower turret (24-live tooling) Y-Axis 1.97” stroke (1) ..................................................................................... Main and sub-spindle C-axis (1) ........................................................ Fully programmable 2-axis parts gantry system (2) ................................................................................................. Tool probe tool setter (1) ................................................................................... Programmable parts conveyor (1) ...................................... Eurotech tool monitoring system (tool wear and breakage) (1) .................................................................................................. Coolant flush system (1) .....................................................................................................Sub-spindle ejector (1) ................................................................................ Coolant through the sub-spindle Rapido B436SY2 Universal Turn/Mill Center ........................................... 2/8/2016 Terms & Conditions EUROTECH STANDARD TERMS AND CONDITIONS GOVERNING THE SALE OF PRODUCTS AND SERVICES This proposal by Precise Solutions Corporation dba Eurotech, hereinafter referred to as (Eurotech), does not constitute a firm offer, but is an invitation to place an order. All orders are subject to written acceptance by Eurotech. If an order based upon this proposal is accepted by Eurotech, it is agreed that the order shall be subject to the terms and conditions set forth below all of which shall be incorporated in the order by reference and shall supersede all prior oral, written, or printed Terms and Conditions. 1. PRICES: a. All prices are F.O.B. Port of Entry unless otherwise specified. Prices are subject to change without notice until an order is accepted by Eurotech. b. All sales are made subject to applicable sales, use and excise taxes, the amount of which, Buyer agrees to pay. c. All taxes and other fees are for the buyers account. 2. PAYMENT TERMS: a. All orders are subject to credit approval. b. Payment in full of all invoices is due at time of delivery. Unless otherwise agreed to in writing, any unpaid balance is subject to a late payment charge equal to the lesser of 2% per month or the maximum permitted by law. There shall be no extension of or change in the time for payment due to delays in installation and/or delays In operation of the equipment caused by damage, warranty service or warranty replacement of parts. c. A non-refundable deposit of 20% is required on all machinery orders at time of order. d. Buyer agrees to pay all of Eurotech’s cost including attorney's fees incurred in collecting overdue accounts. e. Title and risk of loss transfer to buyer at time of delivery to common carrier f. Buyer grants to seller a purchase money security interest in and to goods covered in the accepted order. Upon default in payment obligations seller may enter purchasers or users premises to retake the goods and shall have all the rights of a secured party under the Florida commercial code. 3. SHIPPING SCHEDULES: a. Proposed shipping schedules are approximate and subject to prior sale and confirmation by the manufacturer at time of Eurotech’s acceptance of order. b. While Eurotech will use its best efforts to meet delivery schedules, it can accept no liability for loss to Buyer, whether direct or consequential as a result of delays. 4. RISK OF LOSS: a. The risk of loss or damage to goods shall pass to Buyer when placed with a common carrier for delivery to Buyer. 5. WARRANTIES: DAMAGES: a. The machine is covered by a twelve (12) month parts and service warranty after installation; applicable to the original Buyer of the machine and only if the machine is utilized in a generally accepted manner. The control is covered by the manufacturer’s twenty four (24) month warranty. Defects in material or workmanship must be determined by an inspector authorized by Eurotech. 2/8/2016 b. Services-If this proposal includes services to be performed by Eurotech. Eurotech warrants that such services will be performed in a workmanlike manner. Such warranty with respect to its services IN LIEU of all other service warranties. In the event Eurotech breaches the service warranty, it shall, at its sole option, either refund the portion of the service charge relating to the defective service or correct the default. No claim for breach of the service warranty shall exceed the service charges. Damages-In the event of Eurotech’s breach of any of the terms of the contract for the sale of goods or services resulting from its acceptance of an order pursuant to this proposal it shall not be liable for any of Buyer's Indirect, incidental, special, or consequential damages. Production estimates are not guaranteed unless specifically noted in writing by Eurotech, even if agreed to in writing. Production estimates are only guaranteed if all payment obligations are met by purchaser. No warranty is offered on used or trade in equipment, sales for all used equipment is on as-is where-is basis. c. d. e. 6. CANCELLATION: Orders accepted by Eurotech can be cancelled only with its written consent. If Eurotech consents to the cancellation of an order, it will be protected from loss and shall have the right to receive: a. b. c. The contract price for all products completed prior to acceptance of the cancellation. All cost incurred by Eurotech in connection with the uncompleted portion of the order plus an amount equal to normal profit Eurotech would have received if the order had not been canceled: and An amount equal to any cancellation charges that Eurotech incurs by reason of Buyer's Cancellation. 7. BUYER'S USE: a. Buyer agrees that its employees, when operating machinery or equipment purchased from Eurotech will comply with all operating procedures set forth in manufacturers operators' manuals and instruction sheets relating to such machinery or equipment and Buyer further agrees not to remove or modify any safety device, warning sign, operators manual or work handling tools. Buyer shall notify Eurotech promptly of any accident connected with the use of machinery or equipment purchased from Eurotech and agrees, upon Eurotech’s request, to cooperate with Eurotech in Investigating and determining the cause of any such accident. Buyer agrees to indemnify and hold Eurotech harmless from any loss or liability including attorney’s fees arising out of Buyer's failure to perform its obligations pursuant to this paragraph. 8. PERFORMANCE IN THE EVENT OF DEFAULT: a. In addition to the rights and remedies conferred on Eurotech by law, Eurotech will not be required to proceed with the performance of any order or contract if Buyer is delinquent or in default under any other order or contract with Eurotech. In the event that Eurotech at anytime doubts Buyer's ability to pay for goods within quoted terms, Eurotech may ship the goods C.O.D. · 9. ERRORS: a. Eurotech retains the right to correct any clerical errors in its acceptance of orders and Buyer agrees to promptly notify Eurotech of any suspected clerical errors. 10. AMENDMENTS: a. No alterations or amendments to any contract formed by Eurotech’s acceptance of an order shall be effective unless in writing and signed by an authorized representative of Eurotech. 11. APPLICABLE LAW: a. The contract resulting from the acceptance of an order pursuant to this proposal shall be governed by and construed according to the laws of the State of Florida. b. Any and all disputes arising from the sale of an use Eurotech machinery and equipment may only be resolved in the State of Florida commercial code. c. If any of these terms are held to be unenforceable, that which remains shall continue in full force and effect. 2/8/2016