BIO301: Industrial Bioprocessing and Bioremediation Title of Report: Cost effective continuous urease production by Bacillus pasteurii under non-sterile conditions by a chemostat Group 4: Shin Lau James Kossen Haikle Lee Ning Page 1 Abstract The production of urease by Bacillus pasteurii in a chemostat was investigated over the duration of 8 days. The specific urease activity was on a decreasing trend from day 2 to day 4 . The maximum specific urease activity was on day 3 (0.045 ms/OD/min). As too many unforeseen circumstances had arisen during the duration of the experiment, we were unable to carry out a successful experiment to produce urease via Bacillus in a feasible manner. All groups had problems. Here you can state what wanted to achieve and what you did achieve to quantify the shortfall. 1 Introduction Urease belongs to the family of amidohydrolases and phosphotriestreases. The nickel containing metalloenzymes catalyzes the hydrolysis of urea into carbon dioxide and ammonia: (NH2)2CO + H2O → CO2 + 2NH3. It can be found in numerous bacteria, plants, fungi, algae, as well as in soil enzyme. Urease-catalyzed hydrolysis of urea is important and has great potential in medical and agricultural applications. It is also a catalyst in the precipitation of calcium carbonate. The product of urease activity, especially ammonia increases the pH of the reaction environment and is toxic to most bacteria. Bacillus pasteurii, also known as Sporosarcina pasteurii is a bacterium that is capable of carrying out cementation via the precipitation of calcite and solidifies sand with urea and calcium. The bacterium is a highly urease active alkaliphiles that can thrive in high ammonia environment. It can grow at ammonia concentrations greater than 500 mmole L-1. (Leejeerajumnean et al. 2000) The catalytic property of microbial urease in calcium carbonate is gradually becoming an important subject in biocementation. Biocementation is a natural method in soil strengthening which requires the urease role in nitrogen metabolism. Page 2 However, the production of sterile urease in large scale can be costly as any contamination of yeast culture will lead to process failure. (Ivanov & Chu, 2008) The aim of this project is to investigate whether the production of urease via alkalinic Bacillus pasteurii in a non-sterile condition is feasible. Aim is correct. Could explain on what the aim is based (selective enrichment with high pH etc.). Page 3 2 Materials and Methods The chemostat culture was supplied with an airflow rate of 100L/h, 400rpm of mixing and maintained at pH 10 to avoid the growth of other microorganisms. For the cultivation of Bacillus pasteurii, the culture was added with 1L of pH 10 the pH of the feed was not 10 feed containing 20g of yeast extract, 10.21g of 0.17M urea, and 20g of sodium acetate and 2mL of 50mM stock/L. For 8 days, the culture was pumped with feed and harvest collected every half hour. Observations and control of the chemostat was done through Labview software. NaOH was added if the software detects a decrease in pH levels. Could explain the basis of pH control. Biomass was monitored daily by the measurement of optical density via spectrophotometer at 600nm with 3mL of culture sample and 3mL of water as blank. Measurement of urease productivity was conducted to compare against the optical density in order to detect the presence of contaminants, eg: other biomass. Urease productivity was measured in a mixture containing 10mL of 3M urea, 8mL of deionised water and 2mL of culture. Recording of the conductivity was conducted every minute for 10 minutes with the conductivity probe placed in the solution. The probe was calibrated at the start of the experiment and with the stirrer turned on. Specific activities were observed throughout 8 days and calculated via the plot of gradient of conductivity over optical density reading for the day. good 2.1 Determination of biomass concentration The biomass concentration is determined by measuring the optical density which is the absorbance value of the cultural suspension at 600nm. The correlation of optical density (OD600) and biomass concentration was previously established by the regression equation Y = 0.44X; where Y is the biomass concentration measured in g/L and X is the OD600 Page 4 3 Results In all reports the results section should start with text that explains the purpose and outcome of the figure first and then refers to the figure. 3.1 pH pH over Time 10.1 10 9.9 pH 9.8 9.7 9.6 9.5 9.4 9.3 Day 0 Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Time Figure 3.1 The optimal pH 10 is not maintained from day 3 onwards, this could lead to the growth of microorganisms other than B. pasteurii. Biomass (Optical Density) Biomass concentration 4 Biomass concentration (g/L) 3.2 3.5 3 2.5 2 1.5 1 0.5 0 Day 0 Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Figure 3.2 Biomass concentration calculated using equation Biomass concentration = 0.44*OD Page 5 3.3 Conductivity Conductivity (ms) Conductivity over Time 0.28 0.26 0.24 0.22 0.2 0.18 0.16 0.14 0.12 0.1 Day 0 Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Time Figure 3.3 Conductivity level decreases on day 1 onwards and gradually increases on day 4 onwards. 3.4 Specific Urease Activity Specific Urease Activity (ms/OD/min) Specific Urease Activity 0.05 0.045 0.04 0.035 0.03 0.025 0.02 0.015 0.01 0.005 0 Day 0 Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Figure 3.4 The specific urease activity is an indication of the efficiency of urease production by B. pasteurii. Specific urease activity decreases from Day 3 and gradually increases. Page 6 The results section could not be understood as it had no text but merely a collection of figures. Discussion Many factors were manipulated to determine the optimum growing condition for B. pasteurii. Factors include: PH As B. pasteurii requires high pH for growth (it is a alkalophile), pH was maintained at pH 10. Such high pH can also inhibit the growth of other microbes (contamination) by disrupting plasma membrane, denaturing proteins and decreasing availability of nutrients (Prescott et al, 2005). NaOH was automatically added when pH lower than 9 was registered. Literature FEED CYCLE The system was initially running on a 12-hour cycle on Day 0, 1, 2 but was changed to 10-hour cycle on Day 3, 4, 5 and 8-hour cycle on Day 6 and Day 7. FEED CONCENTRATION After data were collected on Day 2, the chemostat system had been altered to run on double of the yeast feed. Many issues that could give inaccurate results were encountered. Issues encountered were as following: i) ii) iii) iv) There were several occasions when the yeast feed had run out completely before it was replaced. The pH probe was found faulty during Day 4. The pH reactor was reading 33.8, which the lab team speculated, could have been faulty. The duration of experiment included 2 days of weekends when the lab was locked up and no observation could be made. Miscommunication between group members. RESULTS EXPLAINATIONS Figure 3.2 Biomass concentration is a measurement of the concentration of biomass created. Biomass concentration initially increased from Day 0 to Day 2 and started decreasing from there to Day 5 then started increasing again. Page 7 The specific urease activity is an indication of the efficiency of urease production by B. pasteurii. The specific activity of B. pasteurii peaked at Day 3, which could be caused by the change in feed concentration and feed cycle, although it is not clear which one of the factors was responsible for the change. Lowest pH on Day 4 corresponded with lowest urease activity on Day 4. A thesis by Whiffin in 2004 suggested that low specific urease activity was not due to depletion of urea nor due to the high concentrations of the main reaction product, ammonium. Although pH levels were shown to have a regulatory effect on urease but it was evident that another co-regulating mechanism existed. An explanation was suggested that the sudden decrease of urease activity on Day 3 and 4 (Figure 3.4) was due to the drop in pH (Figure 3.1). Reason of this is because B. pasteurii is a spore-forming organism that forms spores under stress condition to survive (Prescott et al, 2005). These spores do not need nutrients to grow, and so do not produce urease at all. The drop in pH could have caused the culture to experience stress. Potentially reasonable attempt to explain, but missing out on the whole point of using pH control in the presence of high ammonia levels. On Day 6, a strange odor was observed which could indicate the growth of other microbes, hence a contamination. Although on Figure 3.4, it showed that specific urease activity for Day 6 was on an increasing trend, showing little/no sign of contamination. RECOMMENDATION i) ii) iii) iv) Manipulate one factor at a time for easier interpretation of data. Devise a way to ensure anti-foam is added when needed. This is especially needed for the weekends that nothing can be done to the chemostat. Double check pH probes before setting up the chemostat. Record results at the same time of the day to ensure consistency, ie. v) records all data either in the morning or afternoon. Derive relationship between conductivity and specific urease activity. CONCLUSION It can be concluded that urease was successfully produced through an open chemostat culture. This statement contradicts your summary.The project is incomplete, as the final step of biocementation is not carried out. Further Page 8 experiment completing the biocementation step is recommended. - Scientific method (as requested) was not used (as + Understanding of the project in the class seemed OK. + Reasonable operation of the chemostat - Data processing as in bioprosim simulation (as requested) not carried out -No evidence of understanding the fundamentals of how contamination was controlled in this report The report is more observational than with purpose. 5.5/10 References Ivanov, V., & Chu, J. (2008). Applications of microorganisms to geotechnical engineering for bioclogging and biocementation of soil in situ. Reviews in Environmental Science and Bio/Technology, 7(2), 139-153. Prescott, L.M., Harley, J.P. & Klein, D.A. (2005). Microbiology, 6th Edition. 122. Boston: McGraw Hill. Whiffin, Victoria S. (2004) Microbial CaCO3 precipitation for the production of biocement. PhD thesis, Murdoch University. Appendix Specific Urea Activity Date Day Conductivity Activity (ms/min) OD (ms/OD/min) 17-Sept 0 0.133 0.1319 5 0.01 18-Sept 1 0.266 0.2507 5.86 0.02251 19-Sept 2 0.252 0.2087 7.65 0.03278 20-Sept 3 0.172 0.1364 4.61 0.04527 20-Sept 4 0.159 0.1588 3.1 0.01369 23-Sept 5 0.178 0.1642 1.21 0.01312 24-Sept 6 0.189 0.174 6.65 0.01978 Page 9 7 0.244 0.247 7.6 0.02616 Day 0 Conductivity over time Conductivity (ms) 9 8 7 6 5 4 3 2 1 0 y = 0.1319x + 6.5058 R² = 0.9914 0 5 10 time (min) Day 1 Conductivity over time Conductivity (ms) 12 y = 0.2507x + 6.9092 R² = 0.9992 10 8 6 4 2 0 0 5 10 time (min) Day 2 Conductivity over time Conductivity (ms) 25-Sept y = 0.2087x + 4.7606 R² = 0.9496 8 7 6 5 4 3 2 1 0 0 5 10 time (min) Page 10 Conductivity (ms) Day 3 Conductivity over time y = 0.1364x + 4.7612 R² = 0.918 7 6 5 4 3 2 1 0 0 5 10 time (min) Day 4 Conductivity over time Conductivity (ms) 9 8 7 6 5 4 3 2 1 0 y = 0.1588x + 6.486 R² = 0.9916 0 5 10 time (min) Conductivity (ms) Day 5 Conductivity over time y = 0.1642x + 5.9233 R² = 0.9854 8 7 6 5 4 3 2 1 0 0 5 10 time (min) Page 11 Conductivity (ms) Day 6 Conductivity over time y = 0.174x + 5.417 R² = 0.9878 8 7 6 5 4 3 2 1 0 0 5 10 time (min) Conductivity (ms) Day 7 Conductivity over Time 9 8 7 6 5 4 3 2 1 0 y = 0.247x + 5.2945 R² = 0.9986 0 5 10 time (min) Page 12