Blackhead Consulting (Pty) Ltd Tel : 011 958 0054 Email : hiltonsparks@blackhead.co.za GAUTENG DEPARTMENT OF HUMAN SETTLEMENTS DIEPSLOOT EAST EXT 0 ENGINEERING SCHEME REPORT ROADS AND STORMWATER TITLE GAUTENG DEPARTMENT OF HUMAN SETTLEMENTS DIEPSLOOT EAST EXT 0 ENGINEERING SCHEME REPORT ROADS AND STORMWATER CLIENT Gauteng Department of Human Settlements 14th Floor 1066 Building 35 Pritchard Street Johannesburg Tel: +27 11 630 5000 PREPARED BY : Blackhead Consulting (Pty) Ltd 9 Willowbrook Office Park Van der Kloof Street Ruimsig 1732 DATE 09/01/2014 REFERENCE NUMBER 2014/001 Engineering Scheme Report Roads and Stormwater PROJECT TEAM H D N Sparks __________________ PR Eng No 740604 REVISION 1 DATE 9 JANUARY 2014 DESCRIPTION ORIGINAL TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................................................ 5 2. DESCRIPTION OF SITE.................................................................................................................................. 6 2.1. EXISTING DEVELOPMENT ON SITE ................................................................................................................... 6 2.2. TOWN PLANNING .............................................................................................................................................. 6 3. INVESTIGATIONS .......................................................................................................................................... 7 3.1. GEOTECHNICAL INVESTIGATION ........................................................................................................................ 7 3.1.1. SITE GEOLOGY ................................................................................................................................... 8 3.1.2. FOUNDATION SOLUTIONS ................................................................................................................... 8 3.2. TRAFFIC IMPACT ASSESSMENT ......................................................................................................................... 9 3.3. FLOODLINES .................................................................................................................................................... 9 4. EXISTING AND PROPOSED SERVICES .......................................................................................................... 10 4.1. STORMWATER ................................................................................................................................................ 10 4.1.1. EXISTING SYSTEM .............................................................................................................................. 10 4.1.2. PROPOSED STORMWATER SYSTEM..................................................................................................... 10 4.2. ROADS. ......................................................................................................................................................... 11 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. 4.2.6. 4.2.7. NEW EXTERNAL ROADS ..................................................................................................................... 11 NEW INTERNAL ROADS ...................................................................................................................... 11 PAVEMENT DESIGN ............................................................................................................................ 11 TYPICAL CROSS SECTION .................................................................................................................. 12 PUBLIC TRANSPORT.......................................................................................................................... 12 REFUSE AREA ................................................................................................................................... 12 SUB‐SURFACE DRAINS ...................................................................................................................... 12 5. COST ESTIMATES ...................................................................................................................................... 13 5.1. ROADS ......................................................................................................................................................... 13 5.2. STORMWATER ................................................................................................................................................ 13 5.3. SUMMARY OF COST ESTIMATES ...................................................................................................................... 14 6. BULK SERVICE CONTRIBUTIONS ................................................................................................................. 15 6.1. ROADS AND STORMWATER ............................................................................................................................. 15 LIST OF TABLES Table 1 – Proposed Land Uses ...................................................................................................................7 Table 2 - Stormwater Design Parameters and Standards .......................................................................10 Table 3 - Geometric Requirements for Internal Roads ...........................................................................11 Table 4 - Road Pavement Designs ............................................................................................................11 Table 5 - Parking Area Pavement Designs ...............................................................................................12 Table 6 - Cost Estimates Roads ................................................................................................................13 Table 7 - Cost Estimate Stormwater .........................................................................................................13 Table 8 - Summary of Cost Estimates ......................................................................................................14 APPENDIXES 1. INTRODUCTION Blackhead Consulting (Pty) Ltd was appointed by the Client, Gauteng Department of Human Settlements, as the Civil Consulting Engineers for the compilation of an Engineering Scheme Report for Diepsloot East Ext 0. The purpose of this report is to establish the civil services and material and design standards for the proposed development as required by the Johannesburg Roads Agency (JRA), a utility of the City of Johannesburg (CoJ). REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 5 PAGE 5 2. DESCRIPTION OF SITE The site is located east of the Diepsloot Township on portion 119 of the farm Diepsloot 388 JR, as shown below. FIGURE 1 – LOCALITY PLAN 2.1. EXISTING DEVELOPMENT ON SITE There are no existing developments on the site. 2.2. TOWN PLANNING Table 1 below shows the proposed land uses for the township. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 6 PAGE 6 TABLE 1 – PROPOSED LAND USES Land Use Area (ha) Special Institutional Private Parking Public Open Space Roads Total No of stands 40,96 10,40 1,00 6,41 2,77 73,24 39 3 4 3 49 Figure 2 below shows the township layout FIGURE 2 – TOWNSHIP LAYOUT The township layout will be amended to take into account Environmental issues, and the requirements of the Client. 3. INVESTIGATIONS 3.1. GEOTECHNICAL INVESTIGATION Africa Exposed Consulting Engineering Geologists conducted the geotechnical investigation for the Diepsloot East Ext 0 proposed development. The objectives of the geotechnical investigation were to give information and recommendations on the following issues: Recommendations on the most suitable foundations for new structures; Recommendations on the suitability of in situ material for road and pavement construction, terraces and general earthworks; REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 7 PAGE 7 Presence of groundwater and the recommendations on how to deal with it during construction and operation of the development; and, Comments of any geotechnical features that may influence the construction and operation of the development. Refer to the geotechnical report prepared by Africa Exposed Consulting Engineering Geologists for specific information on the geotechnical investigation methodology. 3.1.1. Site Geology The site geology is underlain by coarse gritty quartzite of the Langlaagte Quartzite formation, Johannesburg Subgroup, Central Rand Group, Witwatersrand Supergroup. Large portions of the site are underlain by poor selected fill to a depth of 2,4 m thick with a loose to very loose consistency and consist of abundant fragment in a matrix of ash. Natural occurring transported soils were identified below the fill. This hillwash consists of fine colluvial sands and clayey silts of alluvial origin that occur to a depth of up to 2,0 m below ground level. The area on the western side of the site is underlain by a wetland, which has been altered and modified by development in the vicinity. The transported soils are underlain by residual silty sandy soils which are derived from the in situ decomposition of the quartz bedrock. The upper horizons which include the imported fill and the transported soils, including the pebble marker that occurs at an average depth of 1,0 m, will be collapsible and compressible and the underlying residual quartzite that occurs beyond this depth will be marginally compressible. 3.1.2. Foundation Solutions The foundation solution for each of the zones: 3.1.2.1. Zone S1 The foundation solution for heavy structures in this zone should be founded on deep pads or strip footings that can be placed on the dense to very dense residual quartzite or the very soft rock quartzite at an average depth of 1,2 m below the current ground level. Bearing pressures have to be limited to 150 kPa. The foundation solution for light structures can be placed on modified normal strip footings. The external and internal walls of the structures must be founded on reinforced strip footings that can be placed at an average depth of 0,8 m below ground level. The foundations must be reinforced and construction may proceed with brick force included between each course in the plinth wall for a minimum of 6 courses. Articulation joints must be included at all external and internal doors and openings. Particular attention must be placed on drainage precautions and ensuring the competence of water bearing services. Bed preparation must be done by the removal of in situ soils to a depth of 450 mm and replaced in 150 mm thick layers with the same excavated material, compacted to 93% of Mod AASHTO. Bearing pressures to be limited to 50 kPa. Under individual footings the in situ soils have to be removed to a depth 1,5 times the foundation width or to a competent horizon. Excavated material must be replaced REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 8 PAGE 8 in 150 mm thick layers with the same excavated material which is compacted to 93% Mod AASHTO. Bearing pressures have to be limited to 80 kPa. 3.1.2.2. Zone C2 For modified normal strip footings all the external and internal walls are founded on reinforced strip footings placed at an average depth of 0,8 m below ground level. The foundations must be reinforced and construction may proceed with brick force included between each course in the plinth wall for 6 courses. For the surface bed preparation, the in situ soils must be removed for 450 mm, and replaced in 150 mm thick layers with inert material, compacted to a minimum density of 93% of Mod AASHTO. The allowable bearing pressures not to exceed 50 kPa. Under individual footings the in situ soils have to be removed to a depth of 1,5 times the foundation width or to a competent horizon. Excavated material must be replaced in 150 mm thick layers and compacted to 93% Mod AASHTO density. For the surface bed preparation, the in situ material must be removed for 450 mm, replaced in 150 mm layers and compacted to 93% Mod AASHTO density. The allowable bearing pressures not to exceed 80 kPa. It is imperative that good site drainage is provided around individual structures and no excess moisture should accumulate adjacent to foundations. 3.1.2.3. Zone P (marshy) Shallow groundwater seepage and the presence of hydrophilic plants indicate a shallow and permanent perched water table. The soils are loose, silty and clayey sand, rich in organic matter and of lacustrine origin. It is recommended that no structures are constructed within this zone, but be developed as open recreational areas. 3.1.2.4. Zone P (uncontrolled fill) A large portion of the south-eastern side of the site was previously used as a disposal area for ash and domestic waste. The ash is very loose to loose with a thickness in excess of 2,5 m and significant consolidation can occur. Structures in this zone must be founded on piles. 3.2. TRAFFIC IMPACT ASSESSMENT Sebego Maloka & Viljoen Civil Engineers (Pty) Ltd (SMV) carried out the traffic impact assessment. The report will be updated taking into account the revised township layout. 3.3. FLOODLINES The development is not affected by the flood lines. . REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 9 PAGE 9 4. EXISTING AND PROPOSED SERVICES 4.1. STORMWATER 4.1.1. Existing System A small river runs to the south of the site, in the adjacent development known as Diepsloot East Ext 0. The whole site, as well as some of the surrounding land, drains towards it. There is no existing stormwater system on the site. 4.1.2. Proposed Stormwater System It is a requirement of the Johannesburg Roads Agency that the stormwater for all new developments be attenuated. Provision has been made for one large attenuation site in the south west corner of the property. In the detail design phase, the option of attenuation on each individual site will be investigated as opposed to the one facility. The attenuation requirement is that the 1 in 20 post-development runoff be attenuated to be equal to or less than the 1 in 20 year pre-development runoff. The proposed system will be analysed using the Hydrosim Stormwater Design Software and Table 2 below lists the relevant design criteria: TABLE 2 - STORMWATER DESIGN PARAMETERS AND STANDARDS Design Parameters and Design Standards for Stormwater Description Design criteria Design Flood frequency for minor storms 1:5 Years Design Flood frequency for major storms 1:25 Years Maximum encroachment of runoff during minor storms on class 5b to 5f roads(Residential and low order roads) Maximum encroachment of runoff during minor storms on class 5a roads(Residential access collectors) Maximum encroachment of runoff during minor storms on class 4 roads(Local distributors) No kerb over-topping, depth of flow not to exceed 10mm at crown No kerb over-topping, flow spread must leave at least 20% of total road width free of water No kerbing overtopping flow spread must leave at least 40% of total road width free of water Maximum encroachment of runoff during minor storms on class 4 roads(Local distributors) Depth of flow not to exceed 150 mm at crown Percentage imperviousness 30% except for parks -15% Infiltration rate 25 mm/h Final infiltration rate 5 mm/h Depression storage pervious areas 1 mm Mean annual precipitation 700 mm Rainfall distribution Triangle, time to peak ratio 0,3 REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 10 PAGE 10 Manning’s n impervious 0,015 Manning’s n pervious 0,25 4.2. ROADS. 4.2.1. New External Roads The specifications for these roads are still to be confirmed by Gautrans 4.2.2. New Internal Roads The geometric requirements for the internal roads are listed in Table 3: TABLE 3 - GEOMETRIC REQUIREMENTS FOR INTERNAL ROADS Road Reserve Roadway Width Kerb Width Pavement Crossfall 20 m 7,2 m 150 mm (Fig 8) Asphalt 16 m 7m 150 mm (Fig 8) Asphalt 13 m 6m 150 mm (Fig 8) Asphalt 10,5 m 6m 150 mm (Fig 8) Asphalt 3% Camber 3% Camber 3% Crossfall 3% Crossfall Parking 4.2.3. Interlocking blocks in herringbone pattern Pavement Design Table 4 below gives the pavement design for the roads TABLE 4 - ROAD PAVEMENT DESIGNS Design Surfacing Base G1 Subbase C4 Subgrade G7 Roadbed preparation / Subgrade Description 25 mm thick continuously graded fine grade asphalt 100/150 mm thick crushed stone compacted to 98 % modified AASHTO density. 150 mm thick G5 gravel stabilised 2 % to C4 material and compacted to 95 % of modified AASHTO density. 150 mm thick natural gravel compacted to 93 % of modified AASHTO density. 150 mm thick natural gravel compacted to 90 REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 11 PAGE 11 Fill (where required) G9 % of modified AASHTO. 150 mm thick natural gravel compacted to 90 % of modified AASHTO. Table 5 below gives the pavement design for the parking areas TABLE 5 - PARKING AREA PAVEMENT DESIGNS Design Surfacing Subbase C4 Subgrade G7 Roadbed preparation / Subgrade Fill (where required) G9 4.2.4. Description 60 mm thick interlocking paving laid in a herringbone pattern, on 20 mm thick sand bedding 150 mm thick G5 gravel stabilised 2 % to C4 material and compacted to 95 % of modified AASHTO density. 150 mm thick natural gravel compacted to 93 % of modified AASHTO density. 150 mm thick natural gravel compacted to 90 % of modified AASHTO. 150 mm thick natural gravel compacted to 90 % of modified AASHTO. Typical Cross Section The internal roads will have either a 3 % cross fall or a 3% camber. 4.2.5. Public transport Provision is made for public transport within the road layout and geometry. 4.2.6. Refuse area Refuse areas will be provided where necessary. 4.2.7. Sub‐surface drains To protect the layer works, sub‐surface drains need to be installed where necessary. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 12 PAGE 12 5. COST ESTIMATES 5.1. ROADS Table 6 below gives the cost estimate for the Roads TABLE 6 - COST ESTIMATES ROADS ROADS ESTIMATED COST Item No. Description 1 External Streets 2 Internal Roads 3 Sub Total 4 P&G 5 Sub Total 6 Contingencies 7 8 Sub Total Value Added Tax (VAT @ 14%) 9 TOTAL 5.2. Unit Quantity Rate Prov m² Amount R 10 000 000.00 30 000.0 R 500.00 R 15 000 000.00 R 25 000 000.00 10.0% R 2 500 000.00 R 27,500 000.00 10.0% R 2 750 000.00 R 30 250 000.00 R 14.0% 4 235 000.00 R 34 485 000.00 STORMWATER Table 7 below gives the cost estimate for the Stormwater TABLE 7 - COST ESTIMATE STORMWATER STORMWATER ESTIMATED COST Item No. Description Unit 1 Stormwater system m 2 Attenuation Dam No 3 Other 4 Sub Total 4 P&G 5 Sub Total 6 Contingencies 7 Sub Total Value Added Tax (VAT @ 14%) 10 Quantity 3 000 1 Rate R 1 500.00 R 1 000 000.00 Prov Amount R 4 500 000.00 R 1 000 000.00 R 1 000 000.00 R 6 500 000.00 10.0% R 650 000.00 R 7,150,000.00 10.0% R 715 000.00 R 7 865 000.00 14.0% REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 13 R 1 101 100.00 PAGE 13 11 TOTAL 5.3. R 8 966 100.00 SUMMARY OF COST ESTIMATES Table 8 below gives the Summary of the Cost Estimates TABLE 8 - SUMMARY OF COST ESTIMATES SUMMARY OF ESTIMATED COSTS Item No. Description Unit Quantity Rate Amount 1 Roads R 34 485 000.00 2 Stormwater R 8 966 100.00 3 TOTAL R 43 451 100.00 REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 14 PAGE 14 6. BULK SERVICE CONTRIBUTIONS JRA would not provide Bulk Service Contributions at this stage. However they did provide a spreadsheet which is used to calculate the contributions, and this was utilised. It must be emphasized that these calculations are estimates only, and are subject to the correct calculation from the utilities. 6.1. ROADS AND STORMWATER Contribution = No of Parking Bays * R648,08/bay This rate is from 1 September 2007, so should be escalated at 10% pa. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT ROADS AND STORMWATER 15 PAGE 15