Blackhead Consulting (Pty) Ltd Tel : 011 958 0054 Email : hiltonsparks@blackhead.co.za GAUTENG DEPARTMENT OF HUMAN SETTLEMENTS DIEPSLOOT EAST EXT 0 ENGINEERING SCHEME REPORT WATER AND SEWERAGE TITLE GAUTENG DEPARTMENT OF HUMAN SETTLEMENTS DIEPSLOOT EAST EXT 0 ENGINEERING SCHEME REPORT WATER AND SEWERAGE CLIENT Gauteng Department of Human Settlements 14th Floor 1066 Building 35 Pritchard Street Johannesburg Tel: +27 11 630 5000 PREPARED BY : Blackhead Consulting (Pty) Ltd 9 Willowbrook Office Park Van der Kloof Street Ruimsig 1732 DATE 24/02/2014 REFERENCE NUMBER 2014/001 Engineering Scheme Report Water and Sewerage PROJECT TEAM H D N Sparks __________________ PR Eng No 740604 REVISION DATE DESCRIPTION 1 9 JANUARY 2014 ORIGINAL 2 24 FEBRUARY 2014 FINAL TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................................................ 5 2. DESCRIPTION OF SITE.................................................................................................................................. 6 2.1. EXISTING DEVELOPMENT ON SITE ................................................................................................................... 6 2.2. TOWN PLANNING .............................................................................................................................................. 6 3. INVESTIGATIONS ..........................................................................................ERROR! BOOKMARK NOT DEFINED. 3.1. GEOTECHNICAL INVESTIGATION ........................................................................................................................ 7 3.1.1. SITE GEOLOGY ................................................................................................................................... 8 3.1.2. FOUNDATION SOLUTIONS ................................................................................................................... 8 3.2. FLOODLINES .................................................................................................................................................. 10 4. EXISTING AND PROPOSED SERVICES .......................................................................................................... 11 4.1. WATER RETICULATION ................................................................................................................................... 11 4.1.1. EXISTING WATER SERVICES ............................................................................................................... 11 4.1.2. PROPOSED WATER SERVICES .......................................................................................................... 13 4.2. SEWER RETICULATION.................................................................................................................................... 14 4.2.1. EXISTING SEWER RETICULATION ........................................................................................................ 14 4.2.2. PROPOSED SEWER RETICULATION ................................................................................................... 14 5. COST ESTIMATES ...................................................................................................................................... 16 5.1. WATER RETICULATION ................................................................................................................................... 16 5.2. SEWER RETICULATION.................................................................................................................................... 16 5.3. SUMMARY OF COST ESTIMATES ...................................................................................................................... 17 6. BULK SERVICE CONTRIBUTIONS ................................................................................................................. 18 6.1. WATER ......................................................................................................................................................... 18 6.2. SEWER ......................................................................................................................................................... 18 LIST OF TABLES Table 1 – Proposed Land Uses ...................................................................................................................7 Table 2 - Design Criteria for Bulk Water Connection ..............................................................................13 Table 3 - Design Criteria for Water Reticulations ....................................................................................14 Table 4 - Design criteria for Sewer Reticulations ....................................................................................15 Table 5 - Cost Estimate Water Reticulation .............................................................................................16 Table 6 - Cost Estimate Sewer Reticulation .............................................................................................16 Table 7 - Summary of Cost Estimates ......................................................................................................17 APPENDIXES Appendix 1 - Plans ....................................................................................................................................19 1. INTRODUCTION Blackhead Consulting (Pty) Ltd was appointed by the Client, Gauteng Department of Human Settlements, as the Civil Consulting Engineers for the compilation of an Engineering Scheme Report for Diepsloot East Ext 0. The purpose of this report is to establish the civil services and material and design standards for the proposed development as required by the Johannesburg Water (JW), a utility of the City of Johannesburg (CoJ). REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 5 PAGE 5 2. DESCRIPTION OF SITE The site is located east of the Diepsloot Township on portion 119 of the farm Diepsloot 388 JR, as shown below. FIGURE 1 – LOCALITY PLAN 2.1. EXISTING DEVELOPMENT ON SITE There are no existing developments on the site. 2.2. TOWN PLANNING Table 1 below shows the proposed land uses for the township. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 6 PAGE 6 TABLE 1 – PROPOSED LAND USES Land Use Area (ha) Special Institutional Private Parking Public Open Space Roads Total No of stands 40,96 10,40 1,00 6,41 2,77 73,24 39 3 4 3 49 Figure 2 below shows the township layout, which has been approved by the City of Johannesburg FIGURE 2 – TOWNSHIP LAYOUT 2.3. GEOTECHNICAL INVESTIGATION Africa Exposed Consulting Engineering Geologists conducted the geotechnical investigation for the Diepsloot East Ext 0 proposed development. The objectives of the geotechnical investigation were to give information and recommendations on the following issues: Recommendations on the most suitable foundations for new REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 7 PAGE 7 structures; Recommendations on the suitability of in situ material for road and pavement construction, terraces and general earthworks; Presence of groundwater and the recommendations on how to deal with it during construction and operation of the development; and, Comments of any geotechnical features that may influence the construction and operation of the development. Refer to the geotechnical report prepared by Africa Exposed Consulting Engineering Geologists for specific information on the geotechnical investigation methodology. 2.3.1. Site Geology The site geology is underlain by coarse gritty quartzite of the Langlaagte Quartzite formation, Johannesburg Subgroup, Central Rand Group, Witwatersrand Supergroup. Large portions of the site are underlain by poor selected fill to a depth of 2,4 m thick with a loose to very loose consistency and consist of abundant fragment in a matrix of ash. Natural occurring transported soils were identified below the fill. This hillwash consists of fine colluvial sands and clayey silts of alluvial origin that occur to a depth of up to 2,0 m below ground level. The area on the western side of the site is underlain by a wetland, which has been altered and modified by development in the vicinity. The transported soils are underlain by residual silty sandy soils which are derived from the in situ decomposition of the quartz bedrock. The upper horizons which include the imported fill and the transported soils, including the pebble marker that occurs at an average depth of 1,0 m, will be collapsible and compressible and the underlying residual quartzite that occurs beyond this depth will be marginally compressible. 2.3.2. Foundation Solutions The foundation solution for each of the zones: 2.3.2.1. Zone S1 The foundation solution for heavy structures in this zone should be founded on deep pads or strip footings that can be placed on the dense to very dense residual quartzite or the very soft rock quartzite at an average depth of 1,2 m below the current ground level. Bearing pressures have to be limited to 150 kPa. The foundation solution for light structures can be placed on modified normal strip footings. The external and internal walls of the structures must be founded on reinforced strip footings that can be placed at an average depth of 0,8 m below ground level. The foundations must be reinforced and construction may proceed with brick force included between each course in the plinth wall for a minimum of 6 courses. Articulation joints must be included at all external and internal doors and openings. Particular attention must be placed on drainage REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 8 PAGE 8 precautions and ensuring the competence of water bearing services. Bed preparation must be done by the removal of in situ soils to a depth of 450 mm and replaced in 150 mm thick layers with the same excavated material, compacted to 93% of Mod AASHTO. Bearing pressures to be limited to 50 kPa. Under individual footings the in situ soils have to be removed to a depth 1,5 times the foundation width or to a competent horizon. Excavated material must be replaced in 150 mm thick layers with the same excavated material which is compacted to 93% Mod AASHTO. Bearing pressures have to be limited to 80 kPa. 2.3.2.2. Zone C2 For modified normal strip footings all the external and internal walls are founded on reinforced strip footings placed at an average depth of 0,8 m below ground level. The foundations must be reinforced and construction may proceed with brick force included between each course in the plinth wall for 6 courses. For the surface bed preparation, the in situ soils must be removed for 450 mm, and replaced in 150 mm thick layers with inert material, compacted to a minimum density of 93% of Mod AASHTO. The allowable bearing pressures not to exceed 50 kPa. Under individual footings the in situ soils have to be removed to a depth of 1,5 times the foundation width or to a competent horizon. Excavated material must be replaced in 150 mm thick layers and compacted to 93% Mod AASHTO density. For the surface bed preparation, the in situ material must be removed for 450 mm, replaced in 150 mm layers and compacted to 93% Mod AASHTO density. The allowable bearing pressures not to exceed 80 kPa. It is imperative that good site drainage is provided around individual structures and no excess moisture should accumulate adjacent to foundations. 2.3.2.3. Zone P (marshy) Shallow groundwater seepage and the presence of hydrophilic plants indicate a shallow and permanent perched water table. The soils are loose, silty and clayey sand, rich in organic matter and of lacustrine origin. It is recommended that no structures are constructed within this zone, but be developed as open recreational areas. 2.3.2.4. Zone P (uncontrolled fill) A large portion of the south-eastern side of the site was previously used as a disposal area for ash and domestic waste. The ash is very loose to loose with a thickness in excess of 2,5 m and significant consolidation can occur. Structures in this zone must be founded on piles. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 9 PAGE 9 2.4. FLOODLINES There is a floodline in the south west section of the development. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 10 PAGE 10 3. EXISTING AND PROPOSED SERVICES 3.1. WATER RETICULATION 3.1.1. Existing Water Services GLS Consulting, the Master Planners appointed by Johannesburg Water, compiled a water master plan for the Blue Hills and Diepsloot Water SubDistricts (Ref. JWAT-C-1060-01-00-10209) for Johannesburg Water (JW) in December 2009. This report and the latest hydraulic models (2013-02) formed the basis of the water impact study undertaken for the proposed development. The development is also located within the future Diepsloot West sewer basin for which GLS compiled a Sewer Network Analysis Report in October 2008 (Report No. JWAT-C-0155-00-01-2008) following which JW appointed GLS to revise the Diepsloot West master plan to incorporate the proposed Diepsloot East development and changes to the COJ urban development boundary which then included the Diepsloot Corridor area. The report submitted to JW was dated 16 March 2009. GLS Consulting recently updated the above-mentioned models and master plans with the latest as-built information and water demands which formed the basis of this investigation, which included: Consideration of the latest cadastral layout for Diepsloot East and adjacent future developments as well as future PWV servitudes, ESKOM servitudes and proposed road layouts; An update of the water master to include the option for supplying the highlying parts surrounding the proposed Diepsloot Reservoir from a proposed tower and not directly from the Rand Water R33 pipeline in order to improve redundancy and meet the RW Water Supply Abstraction Requirements. The water demand for the proposed development, assuming a unit demand for each of the proposed zoning areas mentioned above as per the JW Design Guidelines, is estimated to be 6 717 kl/d. This demand translates into a peak demand of 310 l/s assuming a peak factor of 4 to be applicable. This peak demand was used in the hydraulic analysis undertaken. Figure TG_W1 and TG_W2 has reference. Current Scenario: The proposed development is currently located adjacent to the Diepsloot West water sub-district which is currently supplied via a 600 mm dia JW bulk pipeline directly from the Rand Water R33 pipeline which terminates at RW connection RW5590. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 11 PAGE 11 It should be noted that the Diepsloot Township has experienced major densification in the past 3 years with typically up to 4 structures per stand. This has resulted in a significant increase in water demand increasing from 13 100 kl/d for the year ending September 2009 to 20 500 kl/d currently. This has resulted in the areas on the upper reaches of the valley experiencing low peak pressures. The existing Diepsloot Township system cannot currently supply a peak hour demand of 4 x AADD (as required by the JW Design Guidelines), but only a peak hour demand of about 2.5 x AADD, which is not unrealistic given the current nature of the development. However, as the actual peak hour demand factor is unknown, the actual peak pressures could vary considerably as well as the actual pipe velocities in the 600 mm dia bulk main supplying Diepsloot. The proposed Diepsloot East Developments form part of the proposed Diepsloot Reservoir and the proposed Diepsloot Tower (previously RW33 Direct) water sub-districts as indicated on Figure TG_W2. The construction of the Diepsloot Reservoir as well as the bulk supply pipes to the future Dainfern Reservoir is currently in the planning phase in-line with the current master plan. Therefore, it has been assumed for the Diepsloot East developments that the proposed Diepsloot Reservoir and Tower will be constructed. However, as an alternative to the previous master plan, the construction of a Tower is proposed to supply the high-lying parts of the Diepsloot East and adjacent future developments. Therefore, a new 375 mm dia bulk main and 1 600 kl Tower (Project BH12) will be required to supply the portion of the Diepsloot East development located north of the greenbelt as well as the future area to the west from Diepsloot East. A 315 mm dia connection to the existing 600 mm dia JW pipeline in the vicinity of point A is proposed to supply the Diepsloot East development located south of the greenbelt. The existing system analysis (assuming a peak hour factor = 2.5 for the existing Diepsloot Township), including the additional peak demand for the proposed Diepsloot East development (assuming a peak hour factor = 4), indicates that the peak pressure at point A would then be 50 m with the minimum pressure in the high-lying parts of the development only 20 m, which is below the minimum pressure criteria of 25 m as per JW Design Guidelines. Therefore, a secondary 315 mm dia supply pipe (Item BH13.2) is required, following route X1-X2-X3 as indicated on Figure TG_W1, to establish a ring feed between the proposed Dainfern bulk pipeline and the existing 600 mm dia Diepsloot bulk supply pipeline. The first section of this pipeline must be a 500 mm 0 pipe (Item BH13.1) as indicated. The minimum pressure at the highest point of the Diepsloot East development will then be 33 m, which is acceptable. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 12 PAGE 12 The above analysis, including the demand of Diepsloot East, indicates that the velocity in the existing 600 mm dia JW pipeline upstream of point A will then be 1,9 m/s, which is acceptable. It is proposed to supply the proposed hospital through a 250 mm dia connection (Item BH24.1) to the 600 mm dia JW pipeline also connecting at point A, which means it will also form part of the proposed Diepsloot Reservoir supply area and not the tower zone. As mentioned previously, low pressures currently occur in the high-lying parts of the Diepsloot Township. The additional demand from the Diepsloot East at point A will make matters worse. Therefore, it is proposed to install a 200 mm dia pipeline (Projects BH23.1 and BH20.2-4) as well as a PRV (Item BH20.1) and close off three pipes (Items BH20.5-7) to establish the proposed Diepsloot Reservoir Diepsloot East PRV2 sub-district, which is in-line with the master plan and will eliminate pressure problems in this area. Duncan Hulley of Johannesburg Water has indicated that the reservoir sites are in the process of being expropriated, and construction of the reservoirs should commence in July 2014. 3.1.2. 3.1.2.1. Proposed Water Services Water Connection As shown on Fig TG_W2, the bulk water supply to the development will be located at the south eastern corner of the development, and will be 315 mm in diameter. Based on the layout provided, the bulk water requirement is TABLE 2 - DESIGN CRITERIA FOR BULK WATER CONNECTION Item Value Total No of Housing Units AADD per unit Total AADD = 5 825 * 600 Peak Factor Max Demand = 4*410400/24/3600 Pipe Velocity (315 mm diameter) 5 825 600 l/d 3 495 000 l/d 4 161,8 l/s 2,08 m/s This is less than the upper value of the JHB Water standards of 3.5 m/s. 3.1.2.2. Water Design Criteria The Johannesburg Water Guidelines, Version 2 dated 5 March 2004 will be used to design the water reticulation. Table 3 below summarizes the requirements. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 13 PAGE 13 TABLE 3 - DESIGN CRITERIA FOR WATER RETICULATIONS Design Element Criteria Average Annual Daily Demand (AADD) – Low income up to 300 m2 Daily Peak Factor Minimum residual head under condition of peak flow Maximum linear flow velocity under condition of peak flow Pipe type: Larger than 90 mm less than 200 mm Fire flow at any one hydrant under condition of domestic peak flows (one hydrant at a time Minimum residual head (fire plus domestic peak flow) Duration of Fire Spacing of hydrants Minimum cover to pipes Maximum cover to pipes 600 l/unit/day 3.2. SEWER RETICULATION 3.2.1. Existing Sewer Reticulation 4 25 m 3,5 m/s uPVC 8 l/s at 0,7 bar 20 m 1 hour 240 m 800 mm 1 500 mm There is an existing sewer network in the Diepsloot township to the west of the proposed development There is no sewer reticulation on the proposed site.. 3.2.2. Proposed Sewer Reticulation The total estimated peak daily dry weather flow (PDDWF) for the proposed development is 4 550 kl/d. 4.2 Existing Sewer System Capacity and Connection Point Figure TG_S1 has reference. The proposed development is located to the east of Diepsloot West within a portion of the Diepsloot West Basin which is currently undeveloped. Therefore, the existing Diepsloot West master plan was updated using the information provided including the proposed development layout. This also constitutes an update of the previous impact investigation undertaken for JW dated 16 March 2009. Due to the topography of the area it is proposed that the northern portion of the development connect to the planned 200 mm/315 mm dia outfall (DSW_TANG2.1 and DSW_TANG2.2) at positions A and B. Furthermore, it is proposed the southern portion of the development connect to the existing sewer reticulation system at position C. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 14 PAGE 14 The future system analysis indicates that the existing system does not have sufficient capacity to accommodate the planned development and as a result the following upgrades will be required: a) DSW_TANG2.3: Upgrade existing 250 mm dia outfall to 450 mm dia (820 m); b) DSW_TANG2.4: Upgrade existing 300 mm dia outfall to 450 mm dia (900 m); c) DSW_DSW2.1: Upgrade existing 150 mm dia to 200 mm dia (415 m – subject to survey); and, d) DSW_DSW2.2: Upgrade existing 150 mm dia to 200 mm dia (272 m). It should be noted that section DSW_DSW2.1 was modelled at minimum slope as no as-built information could be obtained. Therefore, this upgrade is subject to the survey of the pipe section. It should be noted that there is an existing pump station on the Diepsloot West outfall located within the Northern WTW site, which needs to accommodate the additional 15 l/s form the Diepsloot East Development draining through point C. The detail of this pump station is unknown, which requires further investigation to confirm if spare capacity is available. JW Operations could not supply the information to GLS. Duncan Hulley of Johannesburg Water has indicated that a contractor is due to be appointed by Johannesburg Water to upgrade the main sewers, and construction of the sewers should commence shortly. 3.2.2.1. Sewer Design Criteria Table 4 below gives the design criteria that will be used for this project TABLE 4 - DESIGN CRITERIA FOR SEWER RETICULATIONS Design Element Average Annual Daily Demand (AADD) Peak Factor Maximum Depth of Flow at peak discharge Infiltration into 150 mm diameter Sewer Sewer Pipe Type Minimum gradient 100 mm diameter pipes Minimum gradient 150 mm diameter pipes Minimum velocity Pipe Diameters Minimum depth of Cover Criteria 500 l/unit/day 2,3 67% 0,012 l/s/100 m uPVC CL34 solid wall pipes to SANS 791 1 : 60 1 : 140 0,7 m/s 160 mm for Reticulation, 100 mm for connections 1,4 m Road Servitudes, 1,0 m Other Areas REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 15 PAGE 15 4. COST ESTIMATES 4.1. WATER RETICULATION Table 5 below gives the cost estimate for the Water Reticulation TABLE 5 - COST ESTIMATE WATER RETICULATION WATER RETICULATION ESTIMATED COST Item No. Description Unit 1 Bulk Connection Line 315 mm m 1 000 R 2 000.00 R 2 000 000,00 2 Internal Reticulation m 4 000 R R 1 400 000,00 3 Other 4 Sub Total 5 P&G 6 Sub Total 7 Contingencies 8 9 Sub Total Value Added Tax (VAT @ 14%) 10 TOTAL 4.2. Quantity Rate 350.00 Prov Amount R 1 000 000,00 R 4 400 000.00 10.0% R 440 000.00 R 4 840 000.00 10.0% R 484 000.00 R 5 324 000.00 14.0% R 745 360.00 R 6 069 360.00 SEWER RETICULATION Table 6 below gives the cost estimate for the Water Reticulation TABLE 6 - COST ESTIMATE SEWER RETICULATION SEWER RETICULATION ESTIMATED COST Item No. Description 1 Bulk Connection 2 Internal Sewers 3 Other 4 Sub Total 5 P&G 6 Sub Total 7 Contingencies 8 Sub Total Unit Quantity Rate Prov Amount R 2 000 000.00 m 4 000 R 550.00 Prov R 2 200 000.00 R 2 000 000.00 R 6 200 000.00 10.0% R 620 000.00 R 6 820 000.00 10.0% R 682 000.00 R 7 502 000.00 REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 16 PAGE 16 9 Value Added Tax (VAT @ 14%) 10 TOTAL 4.3. 14.0% R 1 050 280.00 R 8 552 280.00 SUMMARY OF COST ESTIMATES Table 7 below gives the Summary of the Cost Estimates TABLE 7 - SUMMARY OF COST ESTIMATES SUMMARY OF ESTIMATED COSTS Item No. Description Unit Quantity Rate Amount 1 Water Reticulation R 6 069 360,00 2 Sewer Reticulation R 8 552 280.00 5 TOTAL R 58 012 740.00 REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 17 PAGE 17 5. BULK SERVICE CONTRIBUTIONS JW would not provide Bulk Service Contributions at this stage. However they did provide a spreadsheet which is used to calculate the contributions, and this was utilised. It must be emphasized that these calculations are estimates only, and are subject to the correct calculation from the utilities. 5.1. WATER Contribution = Area * 2,7 kl/d per 500 m2 of area * R2 458/kl = 73 240 m2 * 2,7 kl/d per 500m2 of area*R2 458/kl = R 97271296,17 This rate is from 1 January 2006, so should be escalated at 10% pa. 5.2. SEWER Contribution = Area * 2,295 kl/d per 500 m2 of area * R5 973/kl = 73 240 m2 * 2,295 kl/d per 500m2 of area*R5 973/kl = R 2 007 952,97 This rate is from 1 January 2006, so should be escalated at 10% pa. REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 18 PAGE 18 APPENDIX 1 - PLANS REPORT NO 2014/001_DIEPSLOOT EAST EXT 0_ENGINEERING SCHEME REPORT WATER AND SEWERAGE 19 PAGE 19