Mobilbox Limited
Department : R & D
Tel: 07860 922 720
TECHNICAL SPECIFICATION FOR 6058 X 2438 X 2765 FLAT PACK
END FRAME: Q235
ROOF & SIDE PANEL: GALVANISED SHEET METAIL
FLOOR BOARD: PLYWOOD
1. General
1.1 Scope
This specification will cover the design, construction, materials, testing and
inspection performances of 6058 X 2438 X 2765 FLAT PACK
.
1.2 The following description refers to the specification and furnishing of
standard containers.
FLAT PACK match ISO dimensions and have the advantages of this norm
system.
Construction is based on a stable frame and interchangeable wall panels.
The individual containers can be stood either side-by-side or stacked on top of
each other.
Individual sizes of space can be achieved by removing outer wall panels and
fitting of partitions.
2. Design Data
2.1. External Dimensions (ISO Standard 1161)
Length 6,058 +0,-6 mm
Width 2,438 +0,-5 mm
Height 2,765 +0,-5mm
2.2. Internal Dimensions (Nominal)
Length 5,858 +0,-6mm
Width 2,231 +0,-5mm
Height 2,503 +0,-5mm
2.3 Cubic Capacity 32.7 m3 (1,156 ft3)
2.4 Rear Personal Door Opening
(Clear Opening)
Width 755 +0,-5mm
Height 1,985 +0,-5mm
2.5 Collapsible Dimensions (Flat Pack dimensions)
Length 6,058 +0,-6 mm
Width 2,438 +0,-5 mm
Height 647 +0,-5 mm
2.6 Weights & Ratings
Tare Weight (T) 2,080kg (4,585 lb)
2.7 Forklift pocket dimensions (Nominal)
Width 355 mm
Height 90 mm
Center distance 2,050 mm
3. Constructions & Material
3.1 Floor
The floor is composed of cross-member ，floor plate and bottom side rail.
Frame-construction: Cold rolled, welded, 4 mm steel profile; 4 (welded) container
fittings with dimensions according with ISO norms.
Bottom end / side rail : t4.0mm thick, Q235
Floor Plate t20.0mm thick, water proofed type plywood，
free of formaldehyde (E1);
PVC floor: homogeny PVC floor covering in a thickness of 1.5mm, with welded
connection, environment friend.
Supplier: DUNLOPLAN OBJEKT GmbH.
PVC Plate Structure Adhesive 8372
Cross-member t3.0mm thick, Q235
Folk lift pocket top plate t.4.0mm thick, Q235
Folk lift pocket bottom plate t8.0mm thick, Q235
Insulation: 100 mm rock-wool (density 45-50 kg/mÑ)
flash point class A -not flammable).
Sub-floor galvanized steel flat sheet metal in a thickness of 0,5 mm
Permitted loading: 2 KN/m2（200 KG/m2）
Coefficient of thermal conductivity: k= 0.41 W/m2K
3.2 Roof
Frame construction: 3mm welded steel profile; 4 (welded) container fittings,
dimensions in accordance with ISO norms, PPZ purlins.
Roof covering: 0,5 mm color galvanized steel flat sheet metal in a thickness of 0,5
mm, double folded along whole container length,
Top end / side rail: t3.0mm thick, Q235
Roof covering/interior: 9.0 mm chip board, white, free of formaldehyde (E1).
Roof bows: t1.5mm thick, galvanized steel flat sheet metal
Insulation: 100 mm rock-wool (density 45-50 kg/mÑ),
To avoid cold bridges, also the roof frame is insulated with rock-wool slabs. flash
point class A – not flammable).
Steam blockade: PE foil in a thickness of 200μm
Permitted loading: 1.50 KN/m2（150 KG/m2）
Coefficient of thermal conductivity: k= 0.45 W/m2
3.3 Corner Posts
Profile: Cold rolled 4.0 mm steel profile, dimension 152/210 mm.
Corner post screws: 3X M12( 10.9) 1xM16( 10.9 )
Fitting: The four corner posts are fitted with the base frame and the roof frame
with a screwing.
4. Flat packaging
Flat Packsare collapsible and can be transported in packages.
Drainage: Rainwater will be drained through four seamless PVC-down pipes
which are fitted into the corner posts, ∅50 mm.
Insulation: To avoid cold bridges, the corner posts are insulated with rock-wool
(density 30 - 32kg/mÑ) Flash point class A - not flammable).
Permitted loading: 6,750kg/post Stacking ：(4 height stacking at 5,000 kg)
Coefficient of thermal conductivity: k= 1.49 W/m2K 3.4 Wall Panels
Exterior cladding: profiled galvanized sheet metal, t0.5 mm.
Interior cladding: 9mm chip board, white, free of formaldehyde (E1).
Insulation: 60 mm rock wool (density 45--50kg/mÑ).
Flash point class A - not flammable).
Full panel: width - 1135 mm
Door panel: with a fitted aluminium door with 755/1985 mm useful opening
measure (door sill height 32mm)
Window panel: with a fitted PVC-window with rolled blind 875/1335 mm
Sealant: white Henkel 930 sealant for window and door frame.
The outside panel’s color of all side wall is RAL7035
Options: color options: RAL 5010,
Insulation option: 90 mm rock-wool
All zinc galvanized sheet metals are PVC overlaid in standard colors.
Coefficient of thermal conductivity: k= 0.74 W/m2K
3.5 Window
Standard window: PVC window frame 875/1335 mm, white, glazed with insulation
double-layer glass in a thickness 5/12/5mm. Fill the space between the glasses
with LOW-E film and argon.
Single handed tilt and turn mechanism complete, plastic rolled blind with burglarproof fixing and blind fastener.
The construction consists of PVC window frame ,window glass and plastic
rolled box etc. The parapet height of window is 960 mm to the bottom side rails.
Corrigible construction.
Coefficient of thermal conductivity: k= 1.38 W/m2K
3.6 Door
Aluminium door leaf (in RAL7035 color) with 40 mm PS insulation, internal
clearance: 755 x 1985 mm. door sill height 32mm
Coefficient of thermal conductivity: k= 1.31 W/m2K
4. Surface preservation
Painting/Coating:
Top and bottom frame:
Electro galvanizing: Zinc 10 microns.
Primer coating: Zinc rich 20 microns.
Top coating: Polyurethane top coat 50 microns.
Total dry film thickness - 80 microns.
Corner casting and corner post:
Shop primer: Zinc rich 10 microns.
Primer coating: Zinc rich 20 microns.
Top coating: Polyurethane top coat 50 microns.
Total dry film thickness - 80 microns.
Frame paint: brightness 70-80
Standard Container frame is painted RAL 3000.
All zinc galvanized sheet metals are PVC overlaid in standard colour.
5. Electrical installation
Electric cabling is concealed and in sanitary containers in moisture resistant
specification. All parts fulfill CEE norms and have certificate, also other European
norms can be supplied.
Technical data:
Voltage 400 V, 50 Hz
Exterior: Connection supplying according to CEE-Norm (=Commission Electro
technique European) sunken in the roof frame, 5-pole/32A socket
Interior: Wall- Argentina sockets, one pole light switch, double battens with
fluorescent lamps 2x36W
Earthing: connector with stainless steel Bolt M8X16.
Distribution enclosure with: Residual current circuit breaker 40/4E-0,03 A
10 A circuit breaker (light)
16 A circuit breaker (electric heater)
16 A circuit breaker (wall-sockets)
6. Marking
All containers are to be marked in accordance with owner’s specifications:
7. Testing
Testing is to be carried out in accordance with owner’s requirements.
Four collapsible units are made up of ISO container’s standard for easy
transportation.
Maximum gross weight (R=4T) 7,880 kg
Tare weight (T) 1,970 kg
Payload (R - T) (P) 5,910kg
Stacking 3 high. Stacking at 7,880 kg 7,092 kg/post
Lifting, top corner fitting 7,880 kg
8. Guarantee
Construction: two years guarantee .
Paint System: two years guarantee .