SOM114 School of Materials Code of Practice and Guidance regarding Skin and Respiratory Sensitisers. Scope: This is for those who may be exposed to substances that could give rise to skin or respiratory sensitisation. Many sensitising substances can cause both, latex being an example. Such substances are common and can be found in a wide range of work. There are separate guidance notes on latex, laboratory animal allergens (links), and on the COSHH regulations (link). ALL PERSONS MUST HAVE ‘CERTIFICATE OF FITNESS’ TO WORK IN AREAS USING SENSITISERS INTRODUCTION Respiratory Sensitisers can cause occupational asthma and in the worst cases, exposure can be life threatening. Skin sensitisers can cause contact dermatitis, which is irritating and at times unsightly, but not generally fatal. Once someone is sensitised, continued exposure can result in permanent vulnerability and increasingly severe symptoms. Once established, attacks can be triggered by exposure to minute concentrations of the sensitiser or, in the case of respiratory sensitisation; symptoms may be exacerbated by other triggers such as environmental tobacco smoke, general air pollution, or even cold air. They can occur immediately upon exposure, or several hours later. Individuals are seldom sensitised on their first exposure. Generally, it happens after months or even years of breathing in the sensitiser. There is a significant degree of personal variation in who may respond to a sensitiser and to what extent. By its very nature, once established, sensitisation is often extremely difficult to treat except by total avoidance of the substance, and prevention is therefore the key to effective control. CODE OF PRACTICE Sensitisers are subject to the Control of Substances Hazardous to Health Regulations 2002 as amended. Exposure must be assessed, and avoided wherever this is reasonably practicable. RESPONSIBILITIES Heads of Schools and Heads of the Administration Directorates are responsible for ensuring that: COSHH assessments are carried out by those competent to do so (link to COSHH guidance) sensitisers are replaced by non-sensitisers wherever this is reasonably practicable engineering controls are put in place and maintained any necessary monitoring and health surveillance takes place, and Staff and students are kept informed about the risks and control measures. In practice, they will usually delegate this work to Principal Investigators, or other managers responsible for laboratories, workshops and other workplaces where sensitisers may be used. SOM114 All staff and students have a responsibility to act in accordance with the instructions given to them, and to use any personal protective equipment provided. Health and Safety Services staff provide information, advice and assistance to those carrying out COSHH assessments and designing control measures. Occupational Health staff provides expert advice on health effects and will be responsible for all necessary health surveillance. GUIDANCE Guidance is provided in 3 sections, on respiratory sensitisers, skin sensitisers, on matters relevant to both and a Notification form for health surveillance 1. Respiratory sensitisers 1.1 How to identify a respiratory sensitiser Materials safety data sheets (msds) should always be consulted for information on risks. Respiratory sensitisers will have the risk phrase R42 “May cause sensitisation by inhalation” or H334 “May cause allergy or asthma symptoms of breathing difficulties if inhaled”. The following table is a summary of the substances responsible for most cases of occupational asthma. Substance group Isocyanates Flour Electronic soldering flux Laboratory animals Wood dusts Some glues / resins Common activities Paint spraying, production of foams Handling of grain, milling, baking etc Soldering, electronic assembly Laboratory work Woodworking generally where dusts are formed Work with epoxy resins. The tables in Appendix 1 will also assist in identifying respiratory sensitisers. These have been assembled from HSE advice, and from materials safety data sheets (msds). 1.2 Symptoms to look for Sufferers may report a variety of symptoms such as attacks of coughing, wheezing, tightness of the chest, runny or stuffy nose, watery or prickly eyes. If you suspect anyone might be suffering from sensitisation, ask them to report to Occupational Health without delay, taking details of the substance(s) suspected of being the cause, if possible. 1.3 Some do’s and don’ts If respiratory sensitisers are in use, ensure all COSHH assessments take this into account. The outcome of the COSHH assessment should be a conclusion either that exposure is insignificant and unlikely to result in a risk to health, or that specified control measures must be adhered to. SOM114 Consider the following control measures in the order given below: Replace the sensitiser with another less harmful substance or use an alternative procedure altogether. Avoidance is a key objective, because of the impact these substances can have on future health use a formulation that ensures the substance is less likely to become airborne (eg granules instead of powder, pre-made solutions or gels) segregate the work or totally enclose it – remember that people in the vicinity may also be exposed partially enclose the process, and provide local exhaust ventilation (which will need to be examined every 14 months) If the above measures do not adequately control exposure to as low as reasonably practicable, provide suitable respiratory protective equipment. If anyone reports symptoms, consult Occupational Health immediately. Check other guidance documents on specific sensitisers such as latex (link). Review the COSHH assessment and if appropriate make any necessary changes. 2. Skin sensitisers 2.1 Types of skin sensitisers There are 3 main types of skin reaction: Irritant contact dermatitis (identified by the risk phrase R38 or H315 or H316). A reversible non-allergic condition which may be caused by a variety of agents including solvents (degreasers), acids and alkalis. The skin becomes dry, peeling and itchy. Once the irritant agent has been identified and contact with it ceases, the symptoms disappear and do not recur. Type I allergy: immediate hypersensitivity reaction (identified by risk phrase R43 or H317). An immunoglobulin E (IgE) mediated reaction. Response normally occurs 5 – 30 minutes after exposure and symptoms include a localised or more generalised rash plus other more widespread symptoms including in severe cases anaphylactic shock. Type IV allergy: delayed cell-mediated reaction (also identified by risk phrase R43 or H334). In this case, the reaction may be delayed for 6 - 48 hours after exposure. Response is confined to the area of contact although it can spread. A localised itchy rash may develop. Subsequent reactions may include: slight redness, itching, swelling and cracking of the skin, oozing red blisters. 2.2 Some do’s and don’ts Avoidance of symptoms is the key objective. If skin sensitisers are to be used, COSHH assessments should identify all necessary controls in the following order of preference: Replace the sensitiser with another less harmful substance or use an alternative procedure altogether. Use a formulation that ensures the substance is less likely to come into contact with skin or need handling (e.g. granules instead of powder, pre-made solutions or gels) Reduce the number of people involved in handling the substances, and / or the times they are exposed SOM114 Provide suitable protective gloves, and other clothing if appropriate, and ensure that staff and students know why it is important to wear it. For those already affected, Occupational Health staff can provide advice on skin care programmes, including the use of barrier and moisturising creams before and after work. Hand washing facilities should be easily accessible to those using skin sensitisers (ie within the laboratory or room). 3. Matters relevant to both respiratory and skin sensitisers 3.1 Information to give to users Regulation 12 of the COSHH Regulations 2002 as amended requires employers to give information, instruction and training to persons who may be exposed to substances hazardous to health. This includes staff and students, and clearly relates to the use of sensitisers. The information given will need to be tailored to the individual(s) receiving it, and will need to be more explanatory and detailed for undergraduate students than for experienced staff. In all cases, however, it should include: 3.2 the nature and degree of risks to health, including any known factors that may increase risk (e.g. smoking) symptoms of sensitisation the importance of reporting relatively minor symptoms at an early stage (sensitisation is irreversible) the proper use of any control measures needed to ensure exposure is insignificant, or adequately controlled the need to report any failures in the control systems (eg faults on fume cupboards) if health surveillance is necessary, the reasons and arrangements for this. Health surveillance Under COSHH, health surveillance is required where: certain substances are used in certain processes (mainly manufacturing), or exposure gives rise to an identifiable disease or adverse health effect that may be related to exposure and there are valid techniques for detecting the disease or effect. Respiratory sensitisers which can cause occupational asthma, and skin sensitisers, both fall into the second category. Early detection improves the chances of a full recovery. Advice about programmes of health surveillance are available from Occupational Health, and the detail will often depend on the exact circumstances. For respiratory sensitisers, the Employment Medical Advisory Service (EMAS) divides substances into two tiers, those justifying “high level” health surveillance and those where a “low level” surveillance is sufficient. High level surveillance involves annual assessments and lung function tests, whilst low level surveillance can be carried out, for example, by annual questionnaire. The decisions about what level of health surveillance is appropriate will be taken by Occupational Health staff. SOM114 Notification form for health surveillance Where the substances used indicate a risk of skin or respiratory sensitisation, i.e. R42, R43, H317 or H334 then the school’s “Chemicals – CMR Hazardous Chemicals User Form – SOM029” needs to be completed. Where the COSHH assessment indicates the exposure is significant, or a member of staff or a student reports symptoms, Occupational Health must be informed. The additional notification form in Appendix 2 must be used. The purpose of this notification is two fold: Firstly, Health and Safety Services staff will assist the school in checking the COSHH assessment, the effectiveness of measures to reduce exposure, and the validity of the conclusion about significant exposure. Secondly, occupational health staff will initiate their procedures about health surveillance. TRAINING REQUIREMENTS Those carrying out COSHH assessments should be competent to do so, and understand how to identify sensitisers. Training courses are available from Staff Training and Development Unit (link) BIBLIOGRAPHY University of Manchester Code of Practice and Guidance Note on working with animal allergens University of Manchester Code of Practice and Guidance Note on latex Preventing asthma at work: how to control respiratory sensitisers, HSE (1994). Available from the library OHSIS CDs (link or explanation) Breathe freely – a workers’ information card on respiratory sensitisers, HSE IND(G)172L available at http://www.hse.gov.uk/pubns/indg95.pdf Control of Substances Hazardous to Health Regulations 2002 as amended http://www.legislation.hmso.gov.uk/si/si2002/20022677.htm and http://www.legislation.hmso.gov.uk/si/si2003/20030978.htm General COSHH Approved Code of Practice, L5, HSE (available from HSS, and on the John Ryland’s Library Technical Indexes Database) A matter of life and breath, HSE Video (available from HSS) Rash Decisions, HSE Video (available from HSS) Preventing Dermatitis at Work, advice for employers and employees, INDG233, reprinted 5/03 (available from the HSE website at http://www.hse.gov.uk/pubns/indg233.pdf SOM114 Appendix 1 Respiratory sensitisers. All substances classed under the Chemicals (Hazard Information and Packaging) Regulations with the risk phrase R42 “may cause sensitisation by inhalation” or H334 “May cause allergy or asthma symptoms of breathing difficulties if inhaled” The following list comprises groups of substances or substances which may not be supplied with a safety data sheet. All these substances should be regarded as respiratory sensitisers: Carmine (red food colouring) Chloroplatinates (and other halogenoplatinates) Chromium (VI) compounds Cobalt (metal and compounds) Cow epithelium / urine Diazonium salts Flour dust Grain dust Hardwood dusts Laboratory animal excreta Latex Penicillins Reactive dyes Rosin based solder flux Softwood dusts Storage mites In addition, any newly synthesised substance or intermediate substance analogous to those listed above or to substances with the R42 / H334 risk phrase (for example, a new substance containing the isocyanates group) should be regarded as a potential sensitiser, until there is substantive evidence to the contrary. Substances under consideration by HSE as respiratory sensitisers amylase acetic anhydride ethyl cyanoacrylate flour dust (chemical hazard alert notice issued March 98, MEL likely) ethylamine methyl cyanoacrylate p-phenylenediamine Substances also reported to cause sensitisation Various antibiotics and enzymes Cockroaches Pancreatic extracts Mist from oil in water cutting fluids (connected to Pseudomonas?) Some food dusts such as tea, soy bean, castor bean, coffee bean dust, Food proteins eg proteins in crustaceans, egg, fish SOM114 Skin sensitisers All substances classed under the Chemicals (Hazard Information and Packaging) Regulations with the risk phrase R43 “May cause sensitisation by skin contact” or H317 “May cause an allergic skin reaction” Note: the risk phrase R38, H 315 or H316 “Irritating to skin” indicates that the substance can cause a non-allergic skin reaction, i.e. it can damage the skin by physical means such as degreasing. Such substances do not trigger the need for health surveillance, but advice about skin conditions caused by them, and skin care programmes, should be obtained from Occupational Health. Known Sensitisers used in the School of Materials Chemical Isocyanates Epoxy compounds Ethylene Diamine Glutural Nickel Sulphate Trypsin Formaldehyde Some Acrylates Respiratory Sensitiser R42, H334 YES YES YES YES YES YES Skin Sensitiser R43, H317 SOME YES YES Reference Number: SOM114 Appendix 2 Please send completed form to: Ms. Polly Crook, Room C3, Materials Science Centre, Grosvenor Street, Manchester, M1 7HS Notification form for use of respiratory or skin sensitiser Risk Phrase R42 – May cause sensitisation by inhalation Risk Phrase R43 – May cause sensitisation by skin contact Name of User: Email address: Status: Supervisor: Start Date: Finish Date: School of Materials Unit: Building: Project Title: Lab. No: Sex: Male or Female Date of Birth: Home address: National Insurance Number: Name of Chemicals Used Signed Cas No. Approx. Total Quantity used: Reference numbers of Risk and COSHH safety assessments: Print Name: (Principal Investigator) Tel: Email: Review dates and comments Use a separate form for each person and attach copies of relevant assessments and reports