Name:___________________________________ Unit 2 Project: General Vehicles Company Engine Emissions and Air to Fuel Ratio Combustion Overview: When combustion happens in an automobile engine, the chemical energy is released and used to propel the vehicle. The combustion process seems simple; however, is quite complicated. On the surface, gasoline mixes with air in the cylinder of the engine that is then ignited with a spark. This results in heat and pressure that is used to power the vehicle. Under the surface there is a lot of chemistry happening. Gasoline is a hydrocarbon (HC) and air is a mix of oxygen (O2), nitrogen (N2), and a small amount of other gases. When combustion happens, the ideal result is that the hydrocarbons react with the oxygen to form harmless water (H2O) and carbon dioxide (CO2). These elements would then leave through the exhaust along with the nitrogen. All of these byproducts do little to no harm to the environment. The problem is ideal is not real. Sometimes other elements are released through the exhaust. These elements are harmful to the environment and discussed below: Hydrocarbons (HC) – Hydrocarbons are released from unburned or partially burned gasoline. These elements are responsible for smog. They are also toxic so they can cause liver damage and cancer. Carbon Monoxide (CO) – Carbon Monoxide occurs when the carbon atoms react with only one oxygen atom instead of two. This element can have adverse effects on the body and could lead to death if overexposed. Nitrogen Oxides (NOx) – Nitrogen Oxides occur when the nitrogen reacts with the oxygen. These elements are pollutants. Air to Fuel Ratio (AFR): The amount of air and gasoline that are mixed in the cylinder play a major role in limiting the harmful emissions during combustion. An engine has an ideal ratio of air to gasoline that takes many aspects into consideration: The amount of harmful emissions Fuel economy Power Driveability An ideal AFR finds the best blend of limiting harmful emissions, fuel economy, power, and improved driveability. Suppose an engine uses an AFR of 18. This means that it uses 18 parts air to one part gasoline. If an engine uses a “richer” AFR than ideal (i.e. increase the amount of gasoline), then fuel economy decreases and some harmful emissions also increase. If and engine uses a “leaner” AFR than ideal (i.e. increase the amount of air), then power and driveability decrease and some harmful emissions increase. Task 1: Research Your first task is to come up with what you think is the ideal AFR based on the engine specifications provided. You will then write a letter to GV (General Vehicles) explaining your findings and your suggested AFR. Data Analysis Tests were done on a GV engine at different AFR’s and exhaust results were taken for the three harmful elements. 1. Hydrocarbons - The data collected for hydrocarbons showed a minimum of 85 parts per million at an AFR of 16. 2. Carbon Monoxide – The data collected in the study found that carbon 60 monoxide emissions in terms of the AFR fit the curve 𝑐(𝑥) = (2.8)𝑥−10.2 + 0.4, where x is the AFR and c(x) is the % of CO. 3. Nitrogen Oxides – The data collected in the study found that the NOx emissions in terms of the AFR fit the curve 𝑛(𝑥) = −5𝑥 3 + 3857𝑥 − 38411, where n(x) is the amount of NOx in parts per million and x is the AFR. Work a) Write an equation for the hydrocarbon emissions in parts per million in terms of the AFR ratio if another data point was 145 parts per million at an AFR of 11 and it fits a quadratic model. b) Because of government efficiency policies, the amount of emissions has to be below a certain level. The amount of HC has to be below 100 ppm, NOx has to be below 2569 ppm, and CO has to be below 2%. Figure out the possible domain of AFR for each element. Solve HC and NOx algebraically (by hand). HC: NOx: CO: c) Accurately draw each of the element curves on the graph provided. Use the table feature of your calculator to help find a number of points to plot. d) After studies were done on AFR and its effect on power, fuel economy, and driveability, it was found that when the AFR was between 13 and 16.5 there were favorable results in all three categories. Show this information in the graph above by lightly shading this favorable portion. e) Write a letter to the GV motor company explaining what you feel the ideal AFR is to best meet all requirements discussed (HC, CO, NOx, power, fuel economy, and driveability). Be specific and reference your work. Remember, this is a professional letter and must be written as such. It should be a maximum of one page single-spaced. Task 2: Company Profit After some research of their own, the U.S. government decided that the best automobile engine AFR is 14.7. They came up with a system for penalizing companies that did not meet this AFR standard. This system has two multipliers. One of the multipliers is called the AFR multiplier. This is found by taking the difference of the company’s average AFR and 14.7. The other multiplier is the penalty value multiplier. This is found by multiplying the AFR multiplier by 15 billion. f) Fill in the table for the missing multiplier values: Avg. AFR AFR Multiplier Penalty Value Multiplier (millions) 14.4 14.5 14.6 -0.1 14.7 0 14.8 14.9 15 0 g) The annual penalty given by the government is equivalent to the product of the AFR multiplier and the penalty value multiplier. Write an equation for the penalty (in millions) in terms of the AFR. h) The yearly profit for GV without government penalties can be modeled by the function 𝑃(𝑐) = −7500𝑐 2 + 30000𝑐 , where P(c) is the yearly profit in millions and c is the number of cars sold in millions. GV is manufacturing cars that have an average AFR of 14.9. Write a profit equation for GV keeping in mind the penalty for having an AFR of 14.9. i) Is it possible for GV to have a yearly profit of 30.2 billion dollars? Show all of the algebra that led to your conclusion. j) What is the maximum yearly profit and how many automobiles must be sold in order to produce that profit? Please show all of the algebra that led to your answer.