Standard Operating Procedure Acryloyl Chloride This is an SOP template and is not complete until: 1) lab specific information is entered into the box below 2) lab specific protocol/procedure is added to the protocol/procedure section and 3) SOP has been signed and dated by the PI and relevant lab personnel. Print a copy and insert into your Laboratory Safety Manual and Chemical Hygiene Plan. Refer to instructions for assistance. Department: Chemistry Date SOP was written: 11/6/2012 Date SOP was approved by PI/lab supervisor: Principal Investigator: Richmond Sarpong Internal Lab Safety Coordinator/Lab Manager: Lab Phone: 1/13/2013 Rebecca Murphy 510-643-2485 Office Phone: 510-643-6312 Emergency Contact: Richmond Sarpong 626-644-2407 Location(s) covered by this SOP: Latimer 834, 836, 837,838, 839, 842, 844, 847, 849, 903 (Name and Phone Number) (Building/Room Number) Type of SOP: ☐ Process ☒Hazardous Chemical ☐ Hazardous Class Purpose Acryloyl chloride (also known as 2-propenoyl chloride) is a highly flammable liquid that may be fatal if inhaled and harmful if ingested or absorbed through the skin. It can react with water to form toxic and corrosive fumes of hydrogen chloride and aqueous hydrochloric acid. It is a corrosive chemical that can cause severe burns to the digestive tract, respiratory tract, skin, and eyes. Acryloyl chloride is mainly used as a monomer and an intermediate in the synthesis of acrylate compounds. It is used in the manufacture of plastics, anti-fog agents, and extended drug release capsules. Physical & Chemical Properties/Definition of Chemical Group CAS#: 814-68-6 Class: Highly flammable, toxic, corrosive, water reactive Acryloyl Chloride UCLA- EH&S 1 Date: 9/27/2012 CC/Reviewed by Molecular Formula: C3H3ClO Form (physical state): Liquid Color: Colorless, light yellow Boiling point: 72-76 °C Flash Point: 14oC (57oF) Potential Hazards/Toxicity Acryloyl chloride is a highly flammable liquid and vapor. Contact with moisture or water may release toxic and corrosive fumes of hydrogen chloride and aqueous hydrochloric acid. Product gradually polymerizes at room temperature. It may be fatal if inhaled and harmful if ingested or absorbed through the skin. It is extremely destructive to the tissue of the mucous membranes and upper respiratory tract. It causes skin and eyes burns with severe damage. Symptoms of exposure include burning sensation, coughing, wheezing, laryngitis, shortness of breath, spasm, inflammation and edema of the larynx and bronchi, pneumonitis, pulmonary edema, and central nervous system depression. Repeated exposure may cause bronchitis and gastritis. Engineering Controls Chemical fume hoods must be used. Adequate exhaust and capture filtration if needed must be in place. Electrically grounded lines and equipment must show no tendency to spark. Personal Protective Equipment (PPE) Respirator Protection NOTE: Lab personnel intending to use/wear a respirator mask must be trained and fit-tested by EH&S. This is a regulatory requirement. Respirators should be used only under any of the following circumstances: As a last line of defense (i.e., after engineering and administrative controls have been exhausted). When Permissible Exposure Limit (PEL) has exceeded or when there is a possibility that PEL will be exceeded. Regulations require the use of a respirator. An employer requires the use of a respirator. There is potential for harmful exposure due to an atmospheric contaminant (in the absence of PEL) As PPE in the event of a chemical spill clean-up process Hand Protection Handle with gloves. Nitrile gloves are recommended. Sigma-Aldrich recommends as a minimum the use of 0.6mm chloroprene gloves NOTE: Consult with your preferred glove manufacturer to ensure that the gloves you plan on using are compatible with acryloyl chloride. For glove selection, go to: http://ehs.berkeley.edu/hs/63-laboratory-safety/94-glove-selection-andusage.html Acryloyl Chloride UCLA- EH&S 2 Date: 9/27/2012 CC/Reviewed by Eye Protection ANSI approved, tight-fitting safety glasses/goggles. Face shields are highly recommended for all handling of acryloyl chloride. Skin and Body Protection Flame-resistant lab coat preferably made of anti-static material, long pants, and closed-toe shoes, closed heeled are recommended. This recommendation is based on the highly flammable nature of the compound.. Hygiene Measures Avoid contact with skin, eyes and clothing. Wash hands before breaks and immediately after handling the product. First Aid Procedures If inhaled Move person into fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Consult a physician immediately. In case of skin contact Wash off with soap and plenty of water for at least 15 minutes while removing contaminated clothing. Take victim immediately to hospital. In case of eye contact Flush eyes with plenty of water for at least 15 minutes using an emergency eyewash station lifting upper and lower eyelids and removing contact lenses. Consult a physician. Continue rinsing eyes during transport to hospital. If swallowed Do not induce vomiting. Never give anything by mouth to an unconscious person. If conscious and alert, rinse mouth with water and give 2-4 cupfuls of milk or water. Consult a physician. Special Handling and Storage Requirements Precautions for safe handling: Avoid contact with skin, eyes, and clothing. Avoid inhalation and ingestion. Use spark-proof tools and explosion-proof equipment. Provide adequate exhaust ventilation. Keep away from heat and sources of ignition- No smoking. Prevent the build-up of electrostatic charge. Conditions for safe storage: Keep container tightly closed in a cool, dry, and well-ventilated area. Opened containers must be carefully resealed and kept upright to prevent leakage. Light-sensitive. Recommended storage temperature is 2-8 °C. Reacts violently with water. Incompatible with strong bases and oxidizing agents. Spill and Accident Procedure Chemical Spill Dial 911 and 510-642-9090 Spill – Assess the extent of danger. Help contaminated or injured persons. Evacuate the spill area. Avoid breathing vapors. If possible, confine the spill to a small area using a spill kit or absorbent material. Keep others from entering contaminated area (e.g., use caution tape, barriers, etc.). Acryloyl Chloride UCLA- EH&S 3 Date: 9/27/2012 CC/Reviewed by Small (<1 L) – If you have training, you may assist in the clean-up effort. Use appropriate personal protective equipment and clean-up material for chemical spilled. Double bag spill waste in clear plastic bags, label and take to the next chemical waste pick-up. Large (>1 L) – Dial 911 (or 310-825-1491 from cell phone) and EH&S at 510-642-9090 for assistance. Chemical Spill on Body or Clothes – Remove clothing and rinse body thoroughly in emergency shower for at least 15 minutes. Seek medical attention. Notify supervisor and EH&S at 510-642-9090 immediately. Chemical Splash Into Eyes – Immediately rinse eyeball and inner surface of eyelid with water from the emergency eyewash station for 15 minutes by forcibly holding the eye open. Seek medical attention. Notify supervisor and EH&S at 510-642-9090 immediately. Medical Emergency Dial 911 and 510-642-9090 Life Threatening Emergency, After Hours, Weekends And Holidays – Dial 911 or go to the nearest emergency room.) Note: All serious injuries must be reported to EH&S within 8 hours. Follow up with a call to 510-642-9090 to report the incident. Non-Life Threatening Emergency –. Go to the Occupational Health Facility (Tang Health Center). After hours go to the nearest emergency room. Note: All serious injuries must be reported to EH&S within 8 hours. Follow up with a call to 510-642-9090 to report the incident. Needle stick/puncture exposure (as applicable to chemical handling procedure) – Wash the affected area with antiseptic soap and warm water for 15 minutes. For mucous membrane exposure, flush the affected area for 15 minutes using an eyewash station. After hours go to the nearest emergency room. Note: All needle stick/puncture exposures must be reported to EH&S within 8 hours at 510-642-9090. Decontamination/Waste Disposal Procedure Wearing proper PPE, absorb spills with inert material. Do not flush with water. Dispose of the used chemical and contaminated disposables as hazardous waste following the guidelines below. General hazardous waste disposal guidelines: Label Waste • Label all containers with the label provided at http://ehs.berkeley.edu/hm/279-new-hazardouswaste-program-hwp.html. See the EH&S Fact Sheet, “Hazardous Waste Management” for general instructions on procedures for disposing of hazardous waste. Dispose of Waste • Dispose of regularly generated chemical waste within 6 months. • Call EH&S for questions. Safety Data Sheet (SDS) Location SDS can be accessed online at http://ucmsds.com Acryloyl Chloride UCLA- EH&S 4 Date: 9/27/2012 CC/Reviewed by Preparation Know the location of the nearest spill kit, fire extinguisher, eyewash, and safety shower before beginning work. Keep water or ignition sources away from procedure area). Lab-specific Information All work with acryloyl chloride must take place in the designated fume hood Procedure /Use 1. Use as an acrylating agent Scale Up to 10 mL Engineering Controls/Equipment All reactions using acryloyl chloride must be performed in a ventilated fume hood. Eliminate ignition sources such as open flames, hot surfaces, steam baths, static electricity, and operation of mechanical and electrical equipment that is not intrinsically safe. Acryloyl Chloride UCLA- EH&S PPE Procedure Steps and Precautions Eye protection: Wear tightfitting safety goggles or safety glasses with side shields. Where possible, avoid contact between acryloyl chloride and water. Face protection: Wear a face shield when not protected by a lab hood sash. Gloves: Wear reusable nitrile gloves. Do not open container or secondary container with acryloyl chloride except in a fume hood. Add acryloyl chloride slowly to reaction mixture. Clothing: Wear fire/flame resistant lab coat (100% cotton based); cotton based clothing/attire; full length pants or equivalent; and close-toed and close-heeled shoes. 5 Date: 9/27/2012 CC/Reviewed by NOTE Any deviation from this SOP requires approval from PI. Documentation of Training (signature of all users is required) Prior to conducting any work with acryloyl chloride, designated personnel must provide training to his/her laboratory personnel specific to the hazards involved in working with this substance, work area decontamination, and emergency procedures. The Principal Investigator must provide his/her laboratory personnel with a copy of this SOP and a copy of the SDS provided by the manufacturer. The Principal Investigator must ensure that his/her laboratory personnel have attended appropriate laboratory safety training or refresher training within the last one year. I have read and understand the content of this SOP: Name Signature Date Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter a date. Click here to enter text. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. Click here to enter text. Click here to enter a date. 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