New Jersey Department of Environmental Protection
Office of Pollution Prevention and Permit Coordination
NEW JERSEY POLLUTION PREVENTION PLAN SUMMARY
FOR POLLUTION PREVENTION PLANS COVERING THE PERIOD
JANUARY 1, 2001 TO DECEMBER 31, 2005
(Form DEP-113)
REVISED 2000 INSTRUCTIONS
Product
Input
s
Nonproduct
Output
Completion is Mandatory
and
Submission is due by
JULY 1, 2001
NEW JERSEY POLLUTION PREVENTION PLAN SUMMARY
FOR POLLUTION PREVENTION PLANS COVERING THE PERIOD
JANUARY 1, 2001 TO DECEMBER 31, 2005
(Form DEP-113)
TABLE OF CONTENTS
. GENERAL INFORMATION ........................................................................1

WHAT ARE COVERED FACILITIES REQUIRED TO DO? ...................................1

WHAT FACILITIES ARE COVERED? ..............................................................2

WHAT HAZARDOUS SUBSTANCES ARE COVERED? ......................................3

WHAT INFORMATION IS CONTAINED IN THE PLAN SUMMARY? ......................4
. SECTION-SPECIFIC INSTRUCTIONS..........................................................4
SECTION A. GENERAL FACILITY INFORMATION................…......................4
SECTION B. FACILITY-LEVEL INFORMATION...............................................6
SECTION C. PROCESS DESCRIPTION..........................................................8
SECTION D. TARGETED PROCESSES INFORMATION...............................10
APPENDIX 1
APPENDIX 2
APPENDIX 3
APPENDIX 4
POLLUTION PREVENTION METHODS......................................13
SIC CODES SUBJECT TO P2 PLANNING..................................14
PROCESS DESCRIPTOR NOMENCLATURE.............................23
WASTE TREATMENT METHODS...............................................25
INSTRUCTIONS FOR THE
2000 NJDEP POLLUTION PREVENTION PLAN SUMMARY
FOR POLLUTION PREVENTION PLANS COVERING THE PERIOD
JANUARY 1, 2001 TO DECEMBER 31, 2005
(Form DEP-113)
RETURN COMPLETED PLAN SUMMARY FORM TO:
New Jersey Dept. of Environmental Protection
Office of Pollution Prevention and Permit Coordination
401 East State Street
P.O. Box 423
Trenton, New Jersey 08625-0423
IF YOU HAVE QUESTIONS REGARDING THE POLLUTION PREVENTION PLAN SUMMARY,
CALL THE NJDEP OFFICE OF POLLUTION PREVENTION & PERMIT COORDINATION AT:
(609) 777-0518
------------------------------------------------------------------------------------------------------------------The NJDEP has prepared a Guidance Document to help facilities prepare their Pollution Prevention Plans.
Entitled Industrial Pollution Prevention Planning, the Guidance Document walks facilities through the
requirements under the Pollution Prevention Act and also provides helpful recommendations and guidance.
The Plan Summary Form instructions sometimes refer to parts of the NJDEP Pollution Prevention Guidance
Document. If your facility does not have a copy of the Guidance Document, visit our web site at
www.state.nj.us/dep/opppc, or call the NJDEP Office of Pollution Prevention and Permit
Coordination at (609) 777-0518.
------------------------------------------------------------------------------------------------------------------WHAT ARE COVERED FACILITIES REQUIRED TO DO?
Facilities covered under the New Jersey Pollution Prevention Act are required to prepare three documents in
accordance with N.J.A.C.7:1K et. seq. The first is a comprehensive Pollution Prevention Plan that remains onsite at the facility. The Guidance Document referenced above explains in detail how to prepare the Pollution
Prevention Plan. The second required document is the completion and submittal of the Pollution Prevention
Plan Summary (DEP-113). The Summary is, as it name implies, a summary of your Pollution Prevention
Plan. Both the Summary and the full Pollution Prevention Plan are completed once every five years.
Facilities in the Standard Industrial Classification (SIC) Codes 20, 21, 22, 23, 24, 25, 27, 29, 31, 32, 35, 36,
37, 38 and 39 must have their Pollution Prevention Plans prepared and their Plan Summaries submitted to
NJDEP by July 1, 2001. The Pollution Prevention Plan is required to be completed and the Summary
submitted by July 1, 2001 and should cover activities at your facility for the five- year planning period January
1, 2001 to December 31, 2005. Calendar year 2000 will serve as the base year for measurement purposes for
these facilities.
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In addition to submitting a five-year Plan Summary, the third document that facilities are required to prepare
is an annual Pollution Prevention Progress Report, which must be submitted to the NJDEP by July 1, 2002 in
one of two versions, either of which satisfy the requirement of the Progress Report:
1) Reporting Option 1: Complete the Pollution Prevention Process-level Data Worksheet(s) (P2-115),
which is now required to be included in the Pollution Prevention Plan kept on site; or
2)
Reporting Option 2: Complete Sections C and D of the Release and Pollution Prevention
Report (RPPR or DEQ-114).
Either version is submitted together with Sections A and B of the Release and Pollution Prevention Report
(RPPR or DEQ-114.) Details on the two versions of the Pollution Prevention Progress Report are given in the
2000 RPPR Instructions.
WHAT FACILITIES ARE COVERED?
Any industrial facility in New Jersey required to submit at least one Toxics Release Inventory (TRI) reporting
Form R to the United States Environmental Protection Agency (USEPA) under the federal Emergency
Planning and Community Right to Know Act (42 U.S.C. 11023) is covered under the New Jersey Pollution
Prevention Act.
If your facility is covered under the New Jersey Pollution Prevention Act and is within one of the SIC Codes
listed below and described in Appendix 2, you must prepare your Pollution Prevention Plan and submit your
Pollution Prevention Plan Summary and Progress Reports by the indicated dates. You are not required to
submit the full Pollution Prevention Plan to NJDEP. The Plan remains on-site at your facility and is subject to
inspection by NJDEP.
Facilities with base year 2000 (SIC 20, 21, 22, 23, 24, 25, 27, 29, 31, 32, 35, 36, 37, 38 and 39):
Pollution Prevention Plans must be prepared and Plan Summaries must be submitted by
July 1, 2001, and the first Progress Report associated with this cycle must be submitted by July 1,
2002. In subsequent years of the planning cycle, Progress Reports must be submitted by July 1 of
2003, 2004, 2005 and 2006.
Facilities with base year 1999 (SIC 4911, 4931, 4939, 4953, 5169 and 5171):
Pollution Prevention Plans were prepared and Plan Summaries were submitted July 1,
2000, The first Progress Report associated with this cycle must be submitted by July 1, 2001. In
subsequent years of the planning cycle, Progress Reports must be submitted by July 1 of 2002,
2003, 2004, and 2005.
Facilities with base year 1998 (SIC 26,28,30,33 and 34):
Pollution Prevention Plans were prepared and Plan Summaries were submitted July 1,
1999, The first Progress Report associated with this cycle was submitted by July 1, 2000. In
subsequent years of the planning cycle, Progress Reports must be submitted by July 1 of 2001,
2002, 2003, and 2004.
NOTE: If you are not required to submit a Form R, but have submitted a Form R or an RPPR in the past, you
should notify NJDEP of your present status. To notify the Department, simply submit Section A of the
Release and Pollution Prevention Report to:
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NJDEP
Bureau of Chemical Release Information and Prevention
P.O Box 424
Trenton, NJ 08625-0424
Please include a statement that you are no longer covered by the TRI (Form R) reporting requirements, and an
explanation for no longer being covered (e.g., below threshold, etc.). You also should send the Office of
Pollution Prevention and Permit Coordination a copy of that notification. The address is on the cover of this
document.
WHAT HAZARDOUS SUBSTANCES ARE COVERED?
The list of hazardous substances that you must report on your Pollution Prevention Plan Summary is the same
list as Section 313 Toxic Chemical List that applies to the Federal Form R. If you used or manufactured any
of these hazardous substances in quantities of 10,000 pounds or more during the base year, or above newly
listed threshold quantities for persistent bioaccumulative toxic chemicals (PBTs) listed in the table below, you
must include them in your Pollution Prevention Plan and in your Pollution Prevention Plan Summary Report.
Persistent Bioaccumulative Toxic Chemicals covered by
the October 29, 1999 Rule
Threshold Quantity
Chemical Name or Chemical Category
CAS No.
(in pounds unless noted otherwise)
Aldrin
Benzo(g,h,I)perylene
Chlordane
Dioxin and dioxin-like compounds category1
Heptachlor
Hexachlorobenzene
Isodrin
Mercury
Mercury compounds
Methoxychlor
Octachlorostyrene
Pendimethalin
Pentachlorobenzene
Polycyclic aromatic compounds category2
Polychorinated biphenyls (PCBs)
Tetrabromobisphenol A
Toxaphene
Trifluralin
309-00-2
191-24-2
57-74-9
NA
76-44-8
118-74-1
465-73-6
7439-97-6
NA
72-43-5
29082-74-4
40487-42-1
608-93-5
NA
1336-36-3
79-94-7
8001-35-2
1582-09-8
100
10
10
0.1 gram
10
10
10
10
10
100
10
100
10
100
10
100
10
100
1. Manufacturing; and the processing or otherwise use of dioxin and dioxin-like compounds if the dioxin and dioxin-like compounds are present as
contaminants in a chemical and if they were created during the manufacturing of that chemical
2. Two chemicals, benzo(j,k)fluorene (206-44-0) and 3-methylcholanthrene (56-49-5), were added to this category
WHAT INFORMATION IS CONTAINED IN THE PLAN SUMMARY?
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The Pollution Prevention Plan Summary is based on information contained in your Pollution Prevention Plan.
Completing the Summary entails lifting information directly from your Plan and marking it on the Pollution
Prevention Plan Summary form.
There are four sections to the Pollution Prevention Plan Summary:
*
Section A asks for general facility information. Fill this section out ONCE for each facility submitting
a Plan Summary.
*
Section B asks for information on your five-year reduction goals for each covered hazardous
substance at your facility. (If there are more than 16 substances, add other sheets as necessary.)
*
Section C asks for information on each production process that uses covered hazardous substances or
generates hazardous substances as nonproduct output (NPO). Photocopy and fill out one of these
sections for EACH covered production process or grouped process.
*
Section D asks for information on your five-year reduction goals for those processes or grouped
processes identified in Section C that are targeted for pollution prevention planning. Photocopy and
fill out one Section D for EACH targeted production process or grouped process.
SECTION A. GENERAL FACILITY INFORMATION
Complete one Section A for each facility submitting a Plan Summary. Please make sure that Section A is
the first page of your submittal.
Mailing Address and Facility Location Boxes: Check the mailing address, the facility location address (if
different from the mailing address), the Facility Identification Number (FACID) (formerly the New Jersey
Employer Identification Number), and the Federal Employer Identification Number (FEIN), which appear at
the top of the page. Cross out inaccurate information in red and replace with accurate information. If
information is missing, please supply it.
Base Year Box: The base year is the calendar year as defined by SIC codes listed on page 2 of this guidance.
If the Department has not already entered the base year for your facility, please enter applicable base year.
SIC Code: Enter your primary Standard Industrial Classification (SIC) Code here.
New, Update and Revision Boxes: If this Plan Summary is the first one ever to be submitted to the
Department, check the “New” box. If this Plan Summary is to be submitted for a subsequent five-year
planning cycle, check the “Revision” box. If this Plan Summary reflects a modification to your Pollution
Prevention Plan during a five-year cycle, check the “Update” box.
1.
Telephone and FAX Numbers: Enter your telephone number and your FAX number.
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2.a.
Highest Ranking Corporate Official at Facility: Enter the name of the highest-ranking corporate
official at this facility.
2.b. Highest Ranking Official's Position/Title: Enter the position or title of the highest-ranking corporate
official at this facility.
3.
R&D and Pilot Plant Exemption: Research and development (R&D) and pilot laboratories, as well
as R&D and pilot facilities, are exempt from submitting the Pollution Prevention Plan Summary. To obtain an
exemption from Pollution Prevention reporting, you must have received an R&D Laboratory Exemption from
the NJDEP Community Right to Know (CRTK) Program. This exemption covers both R&D and pilot
laboratories and facilities. If you have already received an R&D exemption under the NJDEP CRTK
Program, it "counts" as your R&D and/or pilot exemption under the Pollution Prevention Program. Enter the
R&D exemption approval number assigned to you by the NJDEP CRTK Program here.
If you have not obtained an approved R&D exemption from the NJDEP CRTK Program, but would like to
apply for such exemption, contact the NJDEP CRTK Program at: (609) 984-3219.
4.a.
Total Number of Processes: Enter the total number of processes that involve hazardous substances at
the facility. These processes are the ones you identified in your Pollution Prevention Plan. This number must
equal the number of Section Cs that you file in this Plan Summary. See Guidance Document for guidance on
Process Identification and Grouping.
4.b. Number of Targeted Processes: Facilities may target a subset of their total production processes.
Facilities that do not target a subset of processes must target all of their processes. One Section D is required
for each targeted process. The criterion that a facility must use if it wants to target a production process is that
the number of targeted processes must equal at least 90% of the total amount of hazardous substances used, or
generated as nonproduct output or released at the facility. You can find guidance on targeting in the Guidance
Document. Enter the number of processes or grouped processes that the facility has targeted.
4.c.
Basis for Targeting: Enter the code “U”, “N”, “R”, or “A” to indicate whether your facility chose to
target production processes that equal at least 90% of the total Use “U”, generation of nonproduct output “N”
or total environmental releases “R” of all hazardous substances at the facility. If a facility chooses to target all
production processes, enter “A” in the box.
5.
Confidential Information: If your Plan Summary contains confidential information, you are required
to submit two versions of the Plan Summary to NJDEP. You should refer to the Pollution Prevention
Program Requirements, N.J.A.C. 7:1K-1 et seq., which contain all information needed to comply with
confidentiality requirements. One version should be a public copy (called the “Preliminary Public Copy”) of
the Plan Summary on which the confidential information is deleted. The other version should contain the
confidential information and your facility should identify its confidentiality in the following three ways: 1) the
confidential information on this version should be clearly highlighted or underscored; 2) every page of the
confidential version should be clearly marked “CONFIDENTIAL” except for the first page which should be
marked “CONFIDENTIAL COPY”; and 3) the confidential version should be placed in a sealed envelope
marked “CONFIDENTIAL” on both sides, enclosed in a second envelope for mailing which shall bear no
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markings indicating confidentiality, and submitted to NJDEP, Office of Pollution Prevention and Permit
Coordination, P.O. Box 423, 401 East State Street, Trenton, NJ 08625-0423 along with the public copy. This
specific procedure is important to ensure that all confidential information is kept sealed. The confidential
copy should be sent by certified mail, return receipt requested, or by other means providing a receipt for
delivery. Included with the confidential copy should be the name and address of the facility and the name and
address of the person at that facility designated to receive inquiries from NJDEP regarding the confidentiality
claim.
Place a “Y” in box 5.a. if your Pollution Prevention Plan Summary contains information that your facility
claims is confidential and an “N” if it does not. If you have entered a “Y” in box 5.a., you must indicate
“which type of copy this report is, the confidential copy or the preliminary public copy. Place a “C” in box
5.b. if this report is the confidential report. If you have entered an “N” in box 5.a.; box 5.b. should be left
blank.
6.a.
Union Representative at Facility, (if applicable): Enter the name of the union representative at this
facility. If there is none, enter “NA” for “Not Applicable.”
6.b. Union Representative Telephone Number: Enter the business phone number of the union
representative. If there is no facility representative, enter “NA.”
6.c.
Name of Union/Local #: Enter the name of Union and Local #. If there is no Union at this facility,
enter “NA.”
7.
Certification: The owner or operator of the facility must certify that a full Pollution Prevention Plan
has been prepared for the facility and that it is available at the facility for inspection by the Department.
Certify by signing in the box marked “Signature.” Enter the appropriate information in the other boxes.
SECTION B. FACILITY-LEVEL INFORMATION
Fill in Section B data for each covered hazardous substance at your facility. If you have more than 16
hazardous substances, use the blank Section B provided to make photocopies for your facility as
necessary.
Tracking Information: Check the accuracy of the facility name, FACID (Facility Identification) and FEIN
(Federal Employer Identification Number). If any of this information is inaccurate, cross it out and write the
accurate information above it in red. If the facility name, FACID or FEIN is missing, please supply it.
1.
CAS number or Category number: Enter the Chemical Abstract Service (CAS) number or Category
number for the covered substance. For a list of currently covered hazardous substances and CAS numbers,
check the most recent version of the NJ Release and Pollution Prevention Report (RPPR) instructions.
2.
Hazardous Substance: Enter the name of the covered substance. For a list of currently covered
hazardous substances and CAS numbers, check the most recent version of the NJ Release and Pollution
6
Prevention Report (RPPR) instructions.
3.
FiveYear
Facility-level NPO and USE Reduction Goals: To complete this section, you will need to refer to your
Pollution Prevention Plan, which must include a section on your facility’s goals for reducing USE and
Nonproduct Output (NPO). For a definition and explanation of NPO, see page 10 of the Guidance Document.
These goals should be consistent with the goals developed in your Plan.
Your Plan should have produced reduction goals for both the USE and NPO of hazardous substances
due to pollution prevention techniques. Record the facility-level goals here for each hazardous substance.
3.a.
Five Year Use Reduction Goal (pounds): Enter the five year USE reduction goal in pounds for this
substance from your Plan. This should be the difference in pounds in the amount of the substance your facility
uses in the base year (2000) and the amount you expect to use in calendar year 2005. State your reduction
goal assuming constant production, that is, assuming that your facility will be producing the same quantity of
product in five years as was produced in the base year. These goals should reflect planned reductions due to
pollution prevention measures only. They should not include reductions resulting from discontinued
operations or operations sent to another facility. You may have a goal of zero for certain hazardous
substances, if no reductions are planned.
3.b. Five Year NPO Reduction Goal (pounds): Enter the five year NPO reduction goal in pounds for this
substance from your Plan. This should be the difference in pounds between the amount of the substance your
facility generated as NPO in the base year and the amount of NPO you expect to generate in calendar year
2005. State your reduction goal assuming constant production, that is, assuming that your facility will be
producing the same quantity of product in five years as was produced in the base year. These goals should
reflect planned reductions due to pollution prevention measures only. The goals should not include reductions
resulting from discontinued operations or operations sent to another facility, as these measures do not qualify
as pollution prevention under the statutory definition. You may have a goal of zero for certain hazardous
substances, if no reductions are planned.
3.c. Five Year Use Reduction Goal (percent): Enter the percentage of the base year (2000) USE that your
facility plans to cut by the goal year (2005). Find the five-year USE reduction percent goal by doing the
following calculation:
Five year USE reduction goal (pounds) x 100 = Five Year USE % Reduction Goal
Base year USE (pounds)
3.d. Five Year NPO Reduction Goal (percent): Enter the percentage of the base year (2000) NPO that
your facility plans to cut by the goal year (2005). Find the five year NPO reduction percent goal by doing the
following calculation:
Five year NPO reduction goal (pounds) x 100 = Five Year NPO % Reduction Goal
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Base Year NPO (pounds)
If your facility uses a hazardous substance in more than one process, you should calculate the facility-wide
total by adding each individual process’s USE or NPO in order to find out the facility-wide pounds and
percentage reduction goals. Examples of the calculations are given in the instructions for Section C in the:
NEW JERSEY
RELEASE AND POLLUTION PREVENTION REPORT
(RPPR or DEQ-114)
REVISED 2000 INSTRUCTIONS
In the RPPR instructions, the calculations are used to determine actual reductions for reporting progress, but
are the same as those that could be used for calculating goals for the Plan and Plan Summary. If there are any
further questions, please call the Office of Pollution Prevention & Permit Coordination at (609) 777-0518.
SECTION C. PROCESS DESCRIPTION
Fill out one Section C for each process and grouped process that USES, generates as NPO, or
RELEASES a covered hazardous substance. The number of these sections you submit must equal the
number you entered in Question 4.a. of Section A.
Tracking Information: Check the accuracy of the facility name, FACID and FEIN. If any of this information
is inaccurate, cross it out and write the accurate information above it in red. If the facility name, FACID or
FEIN is missing, supply it.
1. Process ID: Enter an identifier, defined by you, to be used to refer to the process described in this Section
throughout your pollution prevention reporting. The same identifier must be used in your Pollution
Prevention Plan, Plan Summary, and Progress Reports. The identifiers must be unique, applying to only one
process (or grouped process). The identifier may be up to 12 characters long and may consist of letters,
numerals, or both.
2. Product SIC code: Enter the 4-digit SIC code which most directly applies to the product of this process or
grouped process. A list of applicable SIC codes is provided in Appendix 2. If a 4-digit code is too specific to
adequately identify the product, you may use the first 3-digits. If a 3-digit code is too specific, use a 2-digit
code. For example, the product of a process which makes both men’s and women’s footwear is not
adequately identified with SIC code 3143 (men's footwear), or with SIC code 3144 (women's footwear). SIC
code 314, however, is the adequate identifier.
Note that most major 2-digit SIC code groups contain 4-digit codes which describe products in a general way.
For example, SIC code 28 contains 2819 (industrial inorganic chemicals, not elsewhere classified) and 2869
(industrial organic chemicals, not elsewhere classified). Broad 4-digit codes like these, or 3-digit codes,
should only be used when another 4-digit code does not adequately identify the product of the process or
grouped process.
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3.a.
Process Category: Indicate whether this process or grouped process (1) manufactures a chemical, (2)
manufactures an article, (3) stores and/or handles hazardous substances, or (4) treats and/or recycles (out-ofprocess) NPO. Fill in the box for the category that best fits the process or grouped process. The storage and
handling process category should be chosen when the process or grouped process is solely storage and
handling. Descriptions of these categories are as follows.
1. Chemical manufacturing usually combines chemical ingredients to produce a chemical product. If
this process consumes (molecularly alters) a chemical, then it is almost always a chemical
manufacturing process. If the product of a process could be identified with a single CAS number, then
the process is clearly a chemical manufacturing process.
2. Article manufacturing usually produces discrete items with an identity that is not encompassed by
a specific chemical name. Chemicals used in article manufacturing are seldom consumed; they may
be mixed and combined into an article, or used in some way in the production of the article, such as in
a solvent cleaner or degreasing step.
3. Storage and Handling Processes generally involve storing raw materials prior to use, storing
materials recycled on-site prior to use, storing wastes prior to disposal, storing final product or
handling hazardous substances through transfers from one area of the facility to another. If there is a
storage and handling component of another process, choose the category that fits the parent process
rather than “storage and handling.”
4. Treatment and Recycling Operations involve the treatment or recycling of hazardous substances
that leave a process as NPO. These operations must be identified when they use hazardous substances
as part of the treatment or recycling process. Remember that treatment and recycling processes may
not be grouped together with or as part of other processes.
3.b. Mode of Operation: Indicate one mode of operation that best describes how this process is run, either
batch or continuous, by entering a “B” for batch or a “C” for continuous. For Treatment/Recycling and
Storage/Handling processes, enter “N” for Not Applicable.
Descriptions of the two modes of operation follow:
A batch process will have an identifiable beginning and end over a relatively short time frame. It will
entail inputting a set amount of raw materials at the beginning and perhaps during the process to
produce a set amount of product at the end. Examples include the formulation of a set quantity of a
certain color pigment and a run of a particular pattern of wall covering.
A continuous process involves a continuous flow of raw material inputs to produce a continuous flow
of outputs. An example is the production of gasoline and other fuels from crude oil.
3.c.
Specific Descriptions: For each step in the process or grouped process, enter the code corresponding
to the most applicable descriptor from the list found in Appendix 3. For instance, a process that makes
9
adhesive tape might involve three steps: mixing an adhesive resin with a solvent, applying this mixture to
paper backing, and driving the solvent from the tape with a dryer. The appropriate process descriptors from
Appendix 3 would be UC1, “Mixing”; AA6, “Coating -- adhesive application”; and UA9, “Drying.”
The descriptor list includes “similar to” and “other” categories. Use these only if another descriptor is
inadequate to identify the process step. Augment your description if necessary in the space provided, or attach
a separate sheet that generically describes the step, perhaps by indicating a term not found on the list that
would suffice. Enter a descriptor for each discrete step until the entire process is described. Descriptors for
treatment processes are found in Appendix 4. If additional pages are necessary, indicate at the top of each
sheet that it appends Section C, Question C.3.c. and indicate the Process Identifier (entered at item 1 of this
Section C) for the process as well as facility name, FACID and FEIN number.
3.d. Hazardous substances used or generated by this process: List each covered hazardous substance
used or generated by this process, using both its name and its CAS number. If more than six hazardous
substances are used or generated by the process, attach an additional sheet. Indicate at the top of the sheet that
it appends Question C.3.d. and indicate the Process Identifier (entered at item 1 of this Section C) for the
process as well as facility name, FACID and FEIN number.
4.
Targeted Processes: Indicate “Y” for “yes” if this process was targeted in your Pollution Prevention
Plan, otherwise indicate “N” for “no”. Remember that a facility must target any combination of processes or
sources that contribute to at least 90% of the facility’s USE, NPO or releases. Otherwise, all processes must
be targeted.
5.
Grouped Processes: In your Pollution Prevention Plan, your facility could have associated several
processes together into a single grouped process that would be treated as a single process for the purposes of
pollution prevention planning. Mark “Y” for “Yes” if this process is a grouped process; otherwise mark “N”
for “No.”
SECTION D. TARGETED PROCESS INFORMATION
Fill out one of these sections for each targeted production process your facility has identified in the
Pollution Prevention Plan. This section summarizes 5-year USE and NPO reduction goals for each
hazardous substance used in the process. Instructions for specific questions follow. The number of these
sections that your facility submits must equal the number you entered in Question 4.b. of Section A.
Tracking Information: Check the accuracy of the facility name, FACID and FEIN. If any of this information
is inaccurate, cross it out and replace with accurate information in red. If the facility name, FACID or FEIN is
missing, supply it.
Process Identifier (top of page, left side): Enter the process ID you chose in Section C for the process or
grouped process. The same identifier must be used in your Pollution Prevention Plan, Plan Summary, and
Progress Reports.
1.
Five Year Reduction Goals for Hazardous Substances used in Process or Grouped Process
1.a. & 1.b.
Five Year Substance Specific Reduction Goals: For each hazardous substance used or
generated by the process, enter its CAS number 1.a. and name 1.b. There are seven boxes available for listing
10
hazardous substances; each of the seven boxes is split by a dotted line. Enter the CAS number above the
dotted line and the name of the hazardous substance below it. Use additional pages if necessary. Be sure to
indicate at the top of any additional page which item it appends and indicate the Process Identifier as well as
the facility name, FACID and FEIN.
1.c.
Use Range: After identifying each hazardous substance, enter a letter indicating the USE range of the
hazardous substance in this targeted process. (A=0-4,999 lbs.; B=5,000-9,999 lbs.; C=10,000-24,999 lbs.;
D=25,000-49,999 lbs.; E=50,000 lbs. or more). Remember: USE = Quantity consumed + Quantity shipped in
or as product + NPO.
1.d. Description of Pollution Prevention Techniques: For each substance, enter the codes that describe
the pollution prevention techniques you plan to use to reduce USE or generation of hazardous substances over
the next five years. The list of codes appears in Appendix 1 of these instructions. If none of the codes
adequately describe the pollution prevention techniques you have chosen, enter “Other” and attach additional
sheets that contain generic nomenclature describing the technique you will use. If more than one technique
will be used to achieve the reductions for a specific hazardous substance involved with the process, list them
in the same space, if room permits. Use additional pages if necessary. Be sure to indicate at the top of any
additional page which item it appends and indicate the Process Identifier as well as facility name, FACID and
FEIN.
1.e.
Five Year Reduction per Unit of Product Percent Goals: In the adjacent boxes enter the processlevel reduction per unit of product goals for each hazardous substance used or generated as NPO by this
targeted process, as a percentage reduction from the base year. Include reduction goals for both USE per unit
of product e.1. and NPO per unit of product e.2.
EXAMPLE: A process that produces metal tools presently generates 100 pounds of solvent
as NPO per 1000 items. Your Pollution Prevention Plan's goal for this process is 10 pounds
NPO per 1000 items; therefore your NPO per unit of product goal is to move from 100/1000
(0.1) to 10/1000 (0.01). The reduction sought is a reduction from 100 pounds to 10 pounds
per 1000 items, or 0.1 pounds to 0.01 pounds per single item. This is an NPO reduction goal
of 90%.
1.f. & 1.g.
Estimated Date of Introduction and Completion: For each technique or group of techniques
associated with a specific hazardous substance, enter the estimated date when work on any of the techniques
will begin 1.f. and the estimated date when any of the techniques will be completed 1.g. This summarizes
your implementation schedule. If a technique was begun prior to the base year and implementation continues,
state the date when the technique was begun.
2. (Optional) Raw Material Substitution Certification: (Complete only if your facility wants to establish
that raw material substitution is not feasible.) There are many pollution prevention techniques; raw material
substitution is only one of them. The Pollution Prevention Act recognizes that there are situations in which a
specific hazardous substance is the only raw material that will produce a desired product. Therefore, facilities
may publicly establish, through a raw material substitution certification, that there is no way to reduce the
USE and/or NPO of a specific substance in a specific process through substitution of a non-hazardous
11
substance. Facilities self-certify their own raw material substitution certification on the basis of a completed
Plan. It does not, however, excuse the facility from looking for pollution prevention that does not involve raw
material substitution.
To self-certify the raw material substitution certification in the Plan Summary, a facility must:
2.a. Identify the hazardous substance(s) for which the certification is being made. Enter the name of one or
more hazardous substances (from Question 1 of this section).
2.b. Explain why raw material substitution cannot be accomplished for the hazardous substance(s). Enter a
brief narrative explanation. For instance, “This process makes PVC pipe. The hazardous substance vinyl
chloride is an essential component of PVC.”
2.c. Sign the certification as indicated.
12
APPENDIX 1
POLLUTION PREVENTION METHODS1
(Adapted from EPA Form R Instructions)
Use for Section D, question 1.
Cleaning and Degreasing
Good Operating Practices
W13
W14
W19
W59 Modified stripping/cleaning equipment
W60 Changed to mechanical stripping/cleaning
devices (from solvents or other materials)
W61 Changed to aqueous cleaners (from
solvents or other materials)
W63 Modified containment procedures for
cleaning units
W64 Improved drainage procedures
W65 Redesigned parts racks to reduce dragout
W66 Modified or installed rinse systems
W67 Improved rinse equipment design
W68 Improved rinse equipment operation
W71 Other cleaning and degreasing
modifications
Improved maintenance scheduling,
recordkeeping, or procedures
Changed production schedule to minimize
equipment and feedstock changeovers
Other changes in operating practices
Inventory Control
W21
W22
W23
W24
W25
W29
Instituted procedures to ensure that
materials do not stay in inventory
beyond shelf life
Began to test outdated material continue to use if still effective
Eliminated shelf-life requirements for
stable materials
Instituted better labeling procedures
Instituted clearinghouse to exchange
materials that would otherwise be
discarded
Other changes in inventory control
Surface Preparation and Finishing
W72
W73
W74
W75
W78
Modified spray systems or equipment
Substituted coating materials used
Improved application techniques
Changed from spray to other system
Other surface preparation and finishing
modifications
Spill and Leak Prevention
W31
W32
W33
W35
W36
W39
Improved storage or stacking procedures
Improved procedures for loading,
unloading, and transfer operations
Installed overflow alarms or automatic
shutoff valves
Installed vapor recovery systems
Implemented inspection or monitoring
program of potential spill or leak
sources
Other spill and leak prevention
Product Modifications
W81
W82
W83
W89
On-Site Recycling Processes
NOTE: On-Site Recycling is considered pollution
prevention ONLY IF IN-PROCESS (See N.J.A.C.
7:1K-1.5).
Raw Material Modifications
W41
W42
W49
Increased purity of raw materials
Substituted raw materials not on the
TRI list
Other raw material modifications
R11 Solvents/organic recovery - batch still
distillation
R12 Solvents/organic recovery - thin-film
evaporation
R13 Solvents/organic recovery fractionation
R14 Solvents/organic recovery - solvent
extraction
R19 Solvents/organic recovery - other
R21 Metals recovery - electrolytic
R22 Metals recovery - ion exchange
R23 Metals recovery - acid leaching
R24 Metals recovery - reverse osmosis
R26 Metals recovery - solvent extraction
R27 Metals recovery – high temperature
R28 Metals recovery - retorting
R29 Metals recovery - secondary smelting
R30 Metals recovery - other
R40 Acid regeneration
R99 Other reuse or recovery
Process Modifications
W51
W52
W53
W54
W55
W58
Changed product specifications
Modified design or composition
Modified packaging
Other product modifications
Instituted recirculation within a
process
Modified equipment, layout, or piping
Use of a different process catalyst
Instituted better controls on operating
bulk containers to minimize discarding
of empty containers
Changed from small volume containers to
bulk containers to minimize discarding
of empty containers
Other process modifications
13
Appendix 2
SIC CODES SUBJECT TO POLLUTION PREVENTION PLANNING
10
METAL MINING
1021
1031
1041
1044
1061
1099
Copper Ores
Lead and Zinc Ores
Gold Ores
Silver Ores
Ferroalloy Ores, Except Vanadium
Miscellaneous Metal Ores, Not Elsewhere Classified
12
COAL MINING
1221
1222
1231
Bituminous Coal and Lignite Surface Mining
Bituminous Coal Underground Mining
Anthracite Mining
20
FOOD AND KINDRED PRODUCTS
2011
2013
2015
2021
2022
Meat Packaging Plants
Sausages and Other Prepared Meat Products
Poultry Slaughtering and Processing
Creamery Butter
Natural, Processed, and Imitation
Cheese
Dry, Condensed, and Evaporated Dairy
Products
Ice Cream and Frozen Desserts
Fluid Milk
Canned Specialties
Canned Fruits, Vegetables, Preserves, Jams, and Jellies
Dried and Dehydrated Fruits, Vegetables, and Soup Mixes
Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Frozen Fruits, Fruit Juices, and Vegetables
Frozen Specialties, Not Elsewhere Classified
Flour and Other Grain Mill Products
Cereal Breakfast Food
Rice Milling
Prepared Flour Mixes and Dough
Wet Corn Milling
Dog and Cat Food
Prepared Feeds and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Bread and Other Bakery Products, Except Cookie and Crackers
Cookies and Crackers
Frozen Bakery Products, Except Refining Bread
Cane Sugar, Except Refining
Cane Sugar Refining
Beet Sugar
Candy and Other Confectionery Products
Chocolate and Cocoa Products
Chewing Gum
Salted and Roasted Nuts and Seeds
Cottonseed Oil Mills
Soybean Oil Mills
Vegetable Oil Mills, Except Corn, Cottonseed, and Soybean
Animal and Marine Fats and Oils
Shortening, Table Oils, Margarine, and Other Edible Fats and Oil, Not Elsewhere
Classified
Malt Beverages
Malt
Wines, Brandy, and Brandy Spirits
2023
2024
2026
2032
2033
2034
2035
2037
2038
2041
2043
2044
2045
2046
2047
2048
2051
2052
2053
2061
2062
2063
2064
2066
2067
2068
2074
2075
2076
2077
2079
2082
2083
2084
14
2085
2086
2087
2091
2092
2095
2096
2097
2098
2099
Distilled and Blended Liquors
Bottled and Canned Soft Drinks and Carbonated Waters
Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified
Canned and Cured Fish and Seafood
Prepared Fresh or Frozen Fish and Seafood
Roasted Coffee
Potato Chips, Corn Chips, and Similar Snacks
Manufactured Ice
Macaroni, Spaghetti, Vermicelli, and Noodles
Food Preparations, Not Elsewhere Classified
21
TOBACCO MANUFACTURING
2111
2121
2131
2141
2200
2211
2221
2231
2241
Cigarettes
Cigars
Chewing and Smoking Tobacco and Snuff
Tobacco Stemming and Redrying
TEXTILE MILL PRODUCTS
Broad woven Fabric Mills, Cotton
Broad woven Fabric Mills, Manmade Fiber and Silk
Broad woven Fabric Mills, Wool
Narrow Fabric and Other Small ware Mills: Cottonseed, Wool, Silk, and Other Manmade
Fiber
Women’s Full-Length and Knee-Length Hosiery, Except Socks
Hosiery, Not Elsewhere Classified
Knit Outerwear Mills
Knit Underwear and Nightwear Mills
Weft Knit Fabric Mills
Lace and Warp Knit Fabric Mills
Knitting Mills, Not Elsewhere Classified
Finishers of Broad woven Fabrics of Cotton
Finishers of Broad woven Fabrics of Manmade Fiber and Silk
Finishers of Textile. Not Elsewhere Classified
Carpets and Rugs
Yarn Spinning Mills
Yarn Texturing, Throwing, Twisting, and Winding Mills
Thread Mills
Coated Fabrics, Not Rubberized
Tire Cord and Fabrics
Non woven Fabrics
Cordage and Twine
Textile Goods, Not Elsewhere Classified
APPAREL AND OTHER TEXTILE PRODUCTS
Mens and Boy’s Suits, Coats, and Overcoats
Men’s and Boy’s Shirts, Except Work Shirts
Men’s and Boy’s Underwear and Nightwear
Men’s and Boy’s Neckwear
Men’s and Boy’s Separate Trousers and Slacks
Men’s and Boy’s Work Clothing
Men’s and Boy’s Clothing, Not Elsewhere Classified
Women’s, Misses’, and Juniors’ Blouses and Shirts
Women’s, Misses’, and Juniors’ Dresses
Women’s, Misses’, and Juniors’ Suits, Skirts, and Coats
Women’s, Misses’, and Juniors’ Outerwear Not Elsewhere Classified
Women’s, Misses’, Children's and Infants' Underwear and Nightwear
Brassieres, Girdles, and Allied Garments
Hats, Caps, and Millinery
Girls’, Children’s, and Infants Dresses, Blouses, and Shirts
Girls’, Children’s, and Infants Outerwear, Not Elsewhere Classified
Fur Goods
Dress and Work Gloves, Except Knit and All-Leather
Robes and Dressing Gowns
Waterproof Outerwear
Leather and Sheep-Linden Clothing
Apparel Belts
Apparel and Accessories, Not Elsewhere Classified
2251
2252
2253
2254
2257
2258
2259
2261
2262
2269
2273
2281
2282
2284
2295
2296
2297
2298
2299
2300
2311
2321
2322
2323
2325
2326
2329
2331
2335
2337
2339
2341
2342
2353
2361
2369
2371
2381
2384
2385
2386
2387
2389
15
2391
2392
2393
2394
2395
2396
2397
2399
2400
2411
2421
2426
2429
2431
2434
2435
2436
2439
2441
2448
2449
2451
2452
2491
2493
2499
Curtains and Draperies
House furnishings, Except Curtains and Draperies
Textile Bags
Canvas and Related Products
Pleating, Decorative and Novelty Stitching, and Tucking for the Trade
Automotive Trimmings, Apparel Findings, and Related Products
Schiffli Machine Embroideries
Fabricated Textile Products, Not Elsewhere Classified
LUMBER AND WOOD PRODUCTS
Logging
Sawmills and Planing Mills, General
Hardwood Dimension and Flooring Mills
Special Product Sawmills. Not Elsewhere Classified
Millwork
Wood Kitchen Cabinets
Hardwood Veneer and Plywood
Softwood Veneer and Plywood
Structural Wood Members, Not Elsewhere Classified
Nailed and Lock Corner Wood Boxes and Shook
Wood Pallets and Skids
Wood Containers, Not Elsewhere Classified
Mobile Homes
Prefabricated Wood Buildings and Components
Wood Preserving
Reconstituted Wood Products
Wood Products, Not Elsewhere Classified
25
FURNITURE AND FIXTURES
2511
2512
2514
2515
2517
2519
2521
2522
2531
2541
2542
2591
2599
Wood Household Furniture, Except Upholstery
Wood Household Furniture, Upholstered
Metal Household Furniture
Mattresses, Foundations, and Convertible Beds
Wood Television, Radio, Phonograph, and Sewing Machine Cabinets
Household Furniture, Not Elsewhere Classified
Wood Office Furniture
Office Furniture, Except Wood
Public Building and Related Furniture
Wood Office and Store Fixtures, Partitions, Shelving, and Lockers
Office and Store Fixtures, Partitions, Shelving, and Lockers, Except Wood
Drapery Hardware and Window Blinds and Shades
Furniture and Fixtures, Not Elsewhere Classified
26
PAPER AND ALLIED PRODUCTS
2611
2621
2631
2652
2653
2655
2656
2657
2671
2672
2673
2674
2675
2676
2677
2678
2679
Pulp Mills
Paper Mills
Paperboard Mills
Setup Paperboard Boxes
Corrugated and Solid Fiber Boxes
Fiber Cans, Tubes, Drums, and Similar Products
Sanitary Food Containers, Except Folding
Folding Paperboard Boxes, Including Sanitary
Packaging Paper and Plastics Film, Coated and Laminated
Coated and Laminated Paper, Not Elsewhere Classified
Plastics, Foil, and Coated Paper Bags
Uncoated Paper and Multiwall Bags
Die-Cut Paper and Paperboard and Cardboard
Sanitary Paper Products
Envelopes
Stationery, Tablets, and Related Products
Converted Paper and Paperboard Products, Not Elsewhere Classified
27
PRINTING AND PUBLISHING
16
2711
2721
2731
2732
2741
2752
2754
2759
2761
2771
2782
2789
2791
2796
Newspapers: Publishing, or Publishing and Printing
Periodicals: Publishing, or Publishing and Printing
Books: Publishing, or Publishing and Printing
Book Printing
Miscellaneous Publishing
Commercial Printing, Lithographic
Commercial Printing, Gravure
Commercial Printing, Not Elsewhere Classified.
Manifold Business Forms
Greeting Cards
Blank books, Loose leaf Binders, and Devices
Bookbinding and Related Work
Typesetting
Plate making and Related Services
28
CHEMICALS AND ALLIED PRODUCTS
2812
2813
2816
2819
2821
2822
2823
2824
2833
2834
2835
2836
2841
2842
2843
2844
2851
2861
2865
2869
2873
2874
2875
2879
2891
2892
2893
2895
2899
Alkalies and Chlorine
Industrial Gases
Inorganic Pigments
Industrial Inorganic Chemicals, Not Elsewhere Classified
Plastic Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Synthetic Rubber (Vulcanizable Elastomers)
Cellulosic Manmade Fibers
Manmade Organic Fibers. Except Cellulosic
Medicinal Chemicals and Botanical Products
Pharmaceutical Preparations
In Vitro and In Vivo Diagnostics Substances
Biological Products, Except Diagnostic Substances
Soap and Other Detergents, Except Specialty Cleaners
Specialty Cleaning, Polishing, and Sanitation Preparations
Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants
Perfumes, Cosmetics, and Other Toilet Preparations
Paints, Varnishes, Lacquers, Enamels, and Allied Products
Gum and Wood Chemicals
Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments
Industrial Organic Chemicals, Not Elsewhere Classified
Nitrogenous Fertilizers
Phosphatic Fertilizers
Fertilizers, Mixing Only
Pesticides and Agricultural Chemicals, Not Elsewhere Classified
Adhesives and Sealants
Explosives
Printing Ink
Carbon Black
Chemicals and Chemical Preparations, Not Elsewhere Classified
29
PETROLEUM AND COAL PRODUCTS
2911
2951
2952
2992
2999
Petroleum Refining
Asphalt Paving Mixtures and Blocks
Asphalt Felts and Coatings
Lubricating Oils and Greases
Products of Petroleum and Coal, Not Elsewhere Classified
30
RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS
3011
3021
3052
3053
3061
3069
3081
3082
Tires and Inner Tubes
Rubber and Plastics Footwear
Rubber and Plastics Hose and Belting
Gaskets, Packing, and Sealing Devices
Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Fabricated Rubber Products, Not Elsewhere Classified
Unsupported Plastics Film and Sheet
Unsupported Plastics Profile Shapes
17
3083
3084
3085
3086
3087
3088
3089
3100
3111
3131
3142
3143
3144
3149
3151
3161
3171
3172
3199
Laminated Plastics Plate, Sheet, and Profile Shapes
Plastics Pipe
Plastic Bottle
Plastic Foam Products
Custom Compounding of Purchased Plastics Resins
Plastics Plumbing Fixtures
Plastics Products, Not Elsewhere Classified
LEATHER AND LEATHER PRODUCTS
Leather Tanning and Finishing
Boot and Shoe Cut Stock and Findings
House Slippers
Men’s Footwear, Except Athletic
Women’s Footwear, Except Athletic
Footwear, Except Rubber, Not Elsewhere Classified
Leather Gloves and Mittens
Luggage
Women’s Handbags and Purses
Personal Leather Goods, Except Women's Handbags and Purses
Leather Goods, Not Elsewhere Classified
32
STONE, CLAY, AND GLASS PRODUCTS
3211
3221
3229
3231
3241
3251
3253
3255
3259
3261
3262
3263
3264
3269
3271
3272
3273
3274
3275
3281
3291
3292
3295
3296
3297
3299
Flat Glass
Glass Containers
Pressed and Blown Glass and Glassware, Not Elsewhere Classified
Glass Products, Made of Purchased Glass
Cement, Hydraulic
Brick and Structural Clay Tile
Ceramic Wall and Floor Tile
Clay Refractories
Structural Clay Products, Not Elsewhere Classified
Vitreous China Plumbing Fixtures and China and Earthenware Fittings and Bathroom
Accessories
Vitreous China Table and Kitchen Articles
Fine Earthenware (Whiteware) Table and Kitchen Articles
Porcelain Electrical Supplies
Pottery Products, Not Elsewhere Classified
Concrete Block and Brick
Concrete Products, Except Block and Brick
Ready-Mixed Concrete
Lime
Gypsum Products
Cut Stone and Stone Products
Abrasive Products
Asbestos Products
Minerals and Earths, Ground or Otherwise Treated
Mineral Wool
Nonclay Refractories
Nonmetallic Mineral Products, Not Elsewhere Classified
33
PRIMARY METAL INDUSTRIES
3312
3313
3315
3316
3317
3321
3322
3324
3325
3331
3334
3339
3341
Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Electro metallurgical Products, Except Steel
Steel Wire drawing and Steel Nails and Spikes
Cold-Rolled Steel Sheet, Strip, and Bars
Steel Pipe and Tubes
Gray and Ductile Iron Foundries
Malleable Iron Foundries
Steel Investment Foundries
Steel Foundries, Not Elsewhere Classified
Primary Smelting and Refining of Copper
Primary Production of Aluminum
Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Secondary Smelting and Refining of Nonferrous Metals
18
3351
3353
3354
3355
3356
3357
3363
3364
3365
3366
3369
3398
3399
Rolling, Drawing, and Extruding of Copper
Aluminum Sheet, Plate, and Foil
Aluminum Extruded Products
Aluminum Rolling and Drawing, Not Elsewhere Classified
Rolling, Drawing, and Extruding of Nonferrous Metals, Except Copper and Aluminum
Drawing and Insulating of Nonferrous Wire
Aluminum Die-Castings
Nonferrous Die-Castings, Except Aluminum
Aluminum Foundries
Copper Foundries
Nonferrous Foundries, Except Aluminum and Copper
Metal Heat Treating
Primary Metal Products, Not Elsewhere Classified
34
FABRICATED METAL PRODUCTS
3411
3412
3421
3423
3425
3429
3431
3432
3433
3441
3442
3443
3444
3446
3448
3449
3451
3452
3462
3463
3465
3466
3469
3471
3479
3482
3483
3484
3489
3491
3492
3493
3494
3495
3496
3497
3498
3499
Metal Cans
Metal Shipping Barrels, Drums, Kegs, and Pails
Cutlery
Hand and Edge Tools, Except Machine Tools and Handsaws
Saw Blades and Handsaws
Hardware, Not Elsewhere Classified
Enameled Iron and Metal Sanitary Ware
Plumbing Fixture Fittings and Trim
Heating Equipment, Except Electric and Warm Air Furnaces
Fabricated Structural Metal
Metal Doors, Sash, Frames, Molding, and Trim
Fabricated Plate Work (Boiler Shops)
Sheet Metal Work
Architectural and Ornamental Metal Work
Prefabricated Metal Buildings and Components
Miscellaneous Structural Metal Work
Screw Machine Products
Bolts, Nuts, Screws, Rivets, and Washers
Iron and Steel Forging
Nonferrous Forging
Automotive Stamping
Crowns and Closures
Metal Stampings, Not Elsewhere Classified
Electroplating, Plating, Polishing, Anodizing, and Coloring
Coating, Engraving, and Allied Services, Not Elsewhere Classified
Small Arms Ammunition
Ammunition, Except for Small Arms
Small Arms
Ordnance and Accessories, Not Elsewhere Classified
Industrial Valves
Fluid Power Valves and Hose Fittings
Steel Springs, Except Wire
Valves and Pipe Fittings, Not Elsewhere Classified
Wire Springs
Miscellaneous Fabricated Wire Products
Metal Foil and Leaf
Fabricated Pipe and Pipe Fittings
Fabricated Metal Products, Not Elsewhere Classified
35
MACHINERY, EXCEPT ELECTRICAL
3511
3519
3523
3524
3531
3532
3533
3534
Steam, Gas, and Hydraulic Turbines, and Turbine Generator Set Units
Internal Combustion Engines, Not Elsewhere Classified
Farm Machinery and Equipment
Lawn and Garden Tractors and Home Lawn and Garden Equipment
Construction Machinery and Equipment
Mining Machinery and Equipment, Except Oil and Gas Field Machinery and Equipment
Oil and Gas Field Machinery and Equipment
Elevators and Moving Stairways
19
3535
3536
3537
3541
3542
3543
3544
3545
3546
3547
3548
3549
3552
3553
3554
3555
3556
3559
3561
3562
3563
3564
3565
3566
3567
3568
3569
3571
3572
3575
3577
3578
3579
3581
3582
3585
3586
3589
3592
3593
3594
3596
3599
Conveyors and Conveying Equipment
Overhead Traveling Cranes, Hoists, and Monorail Systems
Industrial Trucks, Tractors, Trailers, and Stackers
Machine Tools, Metal Cutting Types
Machine Tools, Metal Forming Types
Industrial Patterns
Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Power-Driven Hand tools
Rolling Mill Machinery and Equipment
Electric and Gas Welding and Soldering Equipment
Metalworking Machinery, Not Elsewhere Classified
Textile Machinery
Woodworking Machinery
Paper Industries Machinery
Printing Trades Machinery and Equipment
Food Products Machinery
Special Industry Machinery, Not Elsewhere Classified
Pumps and Pumping Equipment
Ball and Roller Bearings
Air and Gas Compressors
Industrial and Commercial Fans and Blowers and Air Purification Equipment
Packaging Machinery
Speed Changers, Industrial High-Speed Drives, and Gears
Industrial Process Furnaces and Ovens
Mechanical Power Transmission Equipment, Not Elsewhere Classified
General Industrial Machinery and Equipment, Not Elsewhere Classified
Electronic Computers
Computer Storage Devices
Computer Terminals
Computer Peripheral Equipment, Not Elsewhere Classified
Calculating and Accounting Machines, Except Electronic Computers
Office Machines, Not Elsewhere Classified
Automatic Vending Machines
Commercial Laundry, Dry cleaning, and Pressing Machines
Air Conditioning, Warm Air Heating Equipment and Commercial/Industrial Refrigeration
Equipment
Measuring and Dispensing Pumps
Service Industry Machinery, Not Elsewhere Classified
Carburetors, Pistons, Piston Rings, and Valves
Fluid Power Cylinders and Actuators
Fluid Power Pumps and Motors
Scales and Balances, Except Laboratory
Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
36
ELECTRICAL AND ELECTRONIC EQUIPMENT
3612
3613
3621
3624
3625
3629
3631
3632
3633
3634
3635
3639
3641
3643
3644
3645
3646
3647
3648
Power, Distribution, and Specialty Transformers
Switch gear and Switchboard Apparatus
Motors and Generators
Carbon and Graphite Products
Relays and Industrial Controls
Electrical Industrial Apparatus, Not Elsewhere Classified
Household Cooking Equipment
Household Refrigerators and Home and Farm Freezers
Household Laundry Equipment
Electric House wares and Fans
Household Vacuum Cleaners
Household Appliances, Not Elsewhere Classified
Electric Lamp Bulbs and Tubes
Current-Carrying Wiring Devices
Non-current-Carrying Wiring Devices
Residential Electric Lighting Fixtures
Commercial, Industrial, and Institutional Electric Lighting Fixtures
Vehicular Lightning Equipment
Lightning Equipment, Not Elsewhere Classified
20
3651
3652
3661
3663
3669
3671
3672
3674
3675
3676
3677
3678
3679
3691
3692
3694
3695
3699
Household Audio and Video Equipment
Phonograph Records and Prerecorded Audio Tapes and Disks
Telephone and Telegraph Apparatus
Radio and Television Broadcasting and Communications Equipment
Communications Equipment, Not Elsewhere Classified
Electron Tubes
Printed Circuit Boards
Semiconductors and Related Devices
Electronic Capacitors
Electronic Resistors
Electronic Coils, Transformers, and Other Inductors
Electronic Connectors
Electronic Components, Not Elsewhere Classified
Storage Batteries
Primary Batteries, Dry and Wet
Electrical Equipment For Internal Combustion Engines
Magnetic and Optical Recording Media
Electrical Machinery, Equipment, and Supplies, Not Elsewhere Classified
37
TRANSPORTATION EQUIPMENT
3711
3713
3714
3715
3716
3721
3724
3728
3731
3732
3743
3751
3761
3764
3769
Motor Vehicles and Passenger Car Bodies
Truck and Bus Bodies
Motor Vehicles Parts and Accessories
Truck Trailers
Motor Homes
Aircraft
Aircraft Engines and Engine Parts
Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Ship Building and Repairing
Boat Building and Repairing
Railroad Equipment
Motorcycles, Bicycles, and Parts
Guided Missiles and Space Vehicles
Guided Missiles and Space Vehicle Propulsion Units and Propulsion Unit Parts
Guided Missiles and Space Vehicle Parts and Auxiliary Equipment, Not Elsewhere
Classified
Travel Trailers and Campers
Tanks and Tank Components
Transportation Equipment, Not Elsewhere Classified
INSTRUMENTS AND RELATED PRODUCTS
Search, Detection, Navigation, Guidance, Aeronautical, and Nautical Systems, and
Instruments
Laboratory Apparatus and Furniture
Automatic Controls for Regulating Residential and Commercial Environments and Appliances
Industrial Instruments for Measurement, Display and Control of Process Variables;
Related Products
Totalizing Fluid Meters and Counting Devices
Instruments for Measuring and Testing of Electricity and Electrical Signals
Laboratory Analytical Instruments
Optical Instruments and Lenses
Measuring and Controlling Devices, Not Elsewhere Classified
Surgical and Medical Instruments And Apparatus
Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Dental Equipment and Supplies
X-Ray Apparatus and Tubes and Related Irradiation Apparatus
Electromedical And Electrotherapeutic Apparatus
Ophthalmic Goods
Photographic Equipment and Supplies
Watches, Clocks, Clockwork Operated Devices, and Parts
3792
3795
3799
3800
3812
3821
3822
3823
3824
3825
3826
3827
3829
3841
3842
3843
3844
3845
3851
3861
3873
39
MISCELLANEOUS MANUFACTURING
INDUSTRIES
3911
Jewelry, Precious Metals
21
3914
3915
3931
3942
3944
3949
3951
3952
3953
3955
3961
3965
3991
3993
3995
3996
3999
Silverware, Plated Ware, and Stainless Steel Ware
Jewelers’ Findings and Materials, and Lapidary Work
Musical Instruments
Dolls and Stuffed Toys
Games, Toys, and Children’s Vehicles, Except Dolls and Bicycles
Sporting and Athletic Goods, Not Elsewhere Classified
Pens, Mechanical Pencils, and Parts
Lead Pencils, Crayons, and Artists’ Materials
Marking Devices
Carbon Paper and Inked Ribbons
Costume Jewelry and Costume Novelties, Except Precious Metal
Fasteners, Buttons, Needles, and Pins
Brooms and Brushes
Signs and Advertising Specialties
Burial Caskets
Linoleum, Asphalt-Felt-Base, and Other Hard Surface Floor Coverings, Not Elsewhere
Classified
Manufacturing Industries, Not Elsewhere Classified
49
ELECTRIC, GAS, AND SANITARY SERVICES
4911
Electric Services (limited to facilities that combust coal and/or oil for the purpose of
generating power for distribution in commerce.)
Electric and Other Services Combined (limited to facilities that combust coal and/or oil
for the purpose of generating power for distribution in commerce.)
Combination Utilities, Not Elsewhere Classified (limited to facilities that combust coal
and/or oil for the purpose of generating power for distribution in commerce.)
Refuse Systems (limited to commercial hazardous waste treatment facilities regulated
under the hazardous waste management standards of the Resource Conservation and Recovery
Act, Subtitle C, 42 U.S.C. section 6921 et seq.)
4931
4939
4953
WHOLESALE TRADE – NON-DURABLE GOODS
5169
5171
Chemical and Allied Products, Not Elsewhere Classified (Facilities primarily engaged in
wholesale distribution of chemicals and allied products.)
Petroleum Bulk Stations and Terminals (Facilities primarily engaged in wholesale
distribution of petroleum and petroleum products.)
22
APPENDIX 3
PROCESS DESCRIPTOR NOMENCLATURE
Use for Section C, question 3.c.
A List: Most Applicable to Article
Manufacturing Processes
AA1
AA2
AA3
AA4
AA5
AA6
AA7
AA8
AA9
AB1
AB2
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AC1
AC2
AC3
AC4
AC5
AC6
AC7
AC8
T List: Use to Supply Additional Information
if Necessary on Chemical Reactions
TA1
TA2
TA3
TA4
TA5
TA6
TA7
TA8
TA9
TB1
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TC1
TC2
TC3
TC4
TC5
TC6
TC7
TC8
TC9
TD1
TD2
TD3
TD4
TD5
TD6
TD7
Bleaching
Cleaning - of metal
Cleaning - paint stripping
Cleaning - of equipment
Cleaning - other
Coating - adhesive application
Coating - paint application
Coating - other
Degreasing
Dyeing
Electroless plating
Electroplating
Etching
Metal casting/machining
Metal treatment (other than plating)
Painting
Paper manufacturing/treatment
Photographic film manufacturing or
processing
Plastics molding/casting/extrusion
Printing
Soldering/welding
Stripping
Tanning
Wood pulping/treatment
Similar to
Other article manufacturing
C List: Most Applicable to Chemical Manufacturing
CP1
CP2
CP3
CP4
CP5
CP6
CP7
CP8
Purification
Separation
Formulation/blending
Chemical synthesis
Chemical breakdown
Chemical conversion
Similar to
Other chemical manufacturing
U List: Most Applicable for Describing Unit
Operations for Any Process Category
UA1
UA2
UA3
UA4
UA5
UA6
UA7
UA8
UA9
UB1
UB2
UB3
UB4
UB5
UB6
UB7
UB8
UB9
UC1
UC2
UC3
UC4
UC5
UC6
UC7
UC8
H List: Most Applicable to Storage and Handling
HA1
HA2
HA3
HA4
HA5
HA6
HA7
HA8
HA9
HB1
HB2
HB3
HB4
HB5
HB6
HB7
HB8
HB9
HC1
No reaction
Acylation
Alkylation
Amination
Ammonolysis
Aromatization
Calcination
Carboxylation
Combustion
Condensation
Dehydration
Dehydrogenation
Desulfurization
Diazotination and coupling
Double decomposition
Electrolysis
Esterification
Fermentation
Friedel-Crafts
Halogenation
Hydroformylation
Hydrogenation
Hydrolysis
Ion exchange
Isomerization
Neutralization
Nitration
Oxidation
Polymerization
Pyrolysis/cracking
Reduction
Silicate formation
Sulfonation
Other reaction
Above ground tank
Below ground tank (steel)
Below ground tank (fiberglass)
Tank inside building
Steel drum
Plastic drum
Fiber drum
Can
Carboy
Silo
Bag
Box
Cylinder
Bottles or jugs (glass)
Bottles or jugs (plastic)
Tote bin
Tank wagon
Rail car
Other storage and handling
23
Absorption/adsorption
Centrifugation
Cleaning/degreasing
Condensation
Crystalization
Desalting
Disintegration
Distillation
Drying
Dust collection
Evaporation
Fermentation
Filtration
Grinding/milling
Heat exchange
Humidification
Ion exchange
Melting
Mixing
Packaging
Pressurizing
Reaction
Screening
Scrubbing
Sedimentation
Separation
UC9
UD1
UD2
UD3
UD4
UD5
Settling
Soaking/wetting
Solvent extraction
Spraying/coating
Stripping
Other unit operation
EC5
EC6
EC7
EC8
EC9
ED1
ED2
Mixer
Reactor vessel
Refrigeration unit
Rinse tank
Separator
Settling tank
Other equipment
E List: Use to Supply Additional Information
Regarding Equipment for Any Process Category
P List: Use to Supply Additional Information
Regarding Phase Form for Any Process Category
EA1
EA2
EA3
EA4
EA5
EA6
EA7
EA8
EA9
EB1
EB2
EB3
EB4
EB5
EB6
EB7
EB8
EB9
EC1
EC2
EC3
EC4
Absorption bed
Aerator
Blower
Boiler
Centrifuge
Compressor
Condenser
Cooler
Crystalizer
Digester
Distillation Column
Dryer
Evaporator
Scrubber/stripper/extraction tower
Extruder
Filter
Flash drum
Fractioning tower
Furnace
Heat exchanger
Holding tank
Mill/grinder
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
PB9
PC1
PC2
PC3
24
Gas
Liquid (coherent)
Solid
Aqueous solution
Organic solution
Slurry
Sludge
Emulsion
Powder fines
Aqueous acid
Aqueous base
Metal product
Polymer mixer
Crude petroleum
Refined fuel/mixed hydrocarbon
Unrefined ore/minerals
Clay/cement
Animal byproducts
Vegetable byproducts
Wood chips/pulp/byproducts
Other phase form
APPENDIX 4
WASTE TREATMENT METHODS
(Adapted from USEPA Form R Instructions)
Use for Section C, question 3.c., ONLY IF Treatment Operations is selected for question 3.a.
Air Emissions Treatment
A01
A02
A03
A04
A05
A06
A07
F71
F81
F82
F83
F99
Flare
Condenser
Scrubber
Absorber
Electrostatic Precipitator
Mechanical Separation
Other Air Emission Treatment
Physical Treatment
P01
P09
P11
P12
P13
P14
P15
P16
P17
P18
P19
P21
P22
Biological Treatment
B11
B21
B31
B99
Biological Treatment - aerobic
Biological Treatment - anaerobic
Biological Treatment - faculative
Biological Treatment - other
Chemical Treatment
C01
C02
C09
C11
C21
C31
C41
C42
C43
C44
C45
C46
C99
Chemical Precipitation - lime or sodium
hydroxide
Chemical Precipitation - sulfide
Chemical Precipitation - other
Neutralization
Chromium Reduction
Complexed Metals Treatment (other
than pH adjustment)
Cyanide Oxidation - alkaline
chlorination
Cyanide Oxidation - Electrochemical
Cyanide Oxidation - other
General Oxidation (including
disinfection) - chlorination
General Oxidation (including
disinfection) - ozonation
General Oxidation (including
disinfection) - other
Other Chemical Treatment
P23
P29
P31
P41
P42
P49
P51
P61
P99
Equalization
Other Blending
Settling/Clarification
Filtration
Sludge Dewatering (non-thermal)
Air Flotation
Oil Skimming
Emulsion Breaking - thermal
Emulsion Breaking - chemical
Emulsion Breaking - other
Other Liquid Phase Separation
Adsorption - carbon
Adsorption - ion exchange (other than
for recovery/reuse)
Adsorption - resin
Adsorption - other
Reverse Osmosis (other than for
recovery/reuse)
Stripping - air
Stripping - steam
Stripping – other
Acid Leaching (other than for
recovery/reuse)
Solvent Extraction (other than
recovery/reuse)
Other Physical Treatment
Solidification/Stabilization
G01
G09
Incineration/Thermal Treatment
F01
F11
F19
F31
F41
F42
F51
F61
Fume/Vapor
Pyrolytic Destructor
Wet Air Oxidation
Thermal Drying/Dewatering
Other Incineration/Thermal Treatment
G11
G21
G99
Liquid Injection
Rotary Kiln with Liquid Injection Unit
Other Rotary Kiln
Two Stage
Fixed Hearth
Multiple Hearth
Fluidized Bed
Infra-Red
25
Cement Processes (including Silicates)
Other Pozzolonic Processes (including
Silicates)
Asphaltic Processes
Thermoplastic Techniques
Other Solidification Process