Turbine Technologies, Ltd. SR-30 Turbojet Engine Analysis University of Minnesota Duluth, Department of Mechanical and Industrial Engineering November 19, 2006 2/6/2016 Drew Hauck _______________________ Craig Bourassa _______________________ Page 1 of 8 Table of Contents: 2/6/2016 Page 2 of 8 Objective: The objective of the turbojet analysis is to calculate the actual performance of the engine based on experimental measurements and compare it with theoretical results. Summary: Analysis of the SR-30 Turbojet engine was performed after the data was gathered during a run of the Turbine Technologies, Ltd. Model LX4000 Gas Turbine Laboratory apparatus. The pressures and temperatures along with fuel flow rate, thrust force and engine revolutions per minute (RPM) were recorded by the data acquisition system during the experiment. Initial review of the data indicated good results but the analysis revealed incorrect data and or assumptions. ***************** Theory and Analysis: The SR-30 Turbojet Engine is theoretically modeled by the Brayton cycle. The Brayton cycle is made up of 4 processes: Isentropic compression in the compressor Constant-pressure heat addition in the combustor Isentropic expansion in the turbine Constant-pressure heat rejection across the nozzle Figure 1: The Brayton Cycle [1] 2/6/2016 Page 3 of 8 Figure 2: T-s Diagram of ideal Brayton Cycle [1] Fresh air is drawn in to the compressor through the nozzle. The compressor increases the pressure of the air before it is sent into the combustion chamber. In the combustor, the air is mixed with the injected fuel and burned at constant pressure. The high pressure and temperature air is forced across the turbine blades which spin the turbine. The air exiting the turbine is accelerated across the nozzle to produce thrust. This analysis has a few overriding assumptions: 1. One dimensional analysis 2. Working fluid is air treated as an ideal gas 3. All processes are internally reversible 4. Combustion is modeled as heat addition from external source 5. Constant specific heats 6. Steady state 7. Steady flow The stagnation temperature for isentropic compression is calculated as Equation 1. 2/6/2016 Page 4 of 8 kair 1 p 02 T02s T01 p 01 kair Equation 1: Stagnation Temperature for Isentropic Compression Equation 1 is used for each location using subscript 02 as the exit and subscript 01 as the inlet. The density anywhere in the system can be calculated from the ideal gas law using the gas constant for air (Rair = 287J/kg K). 1 p1 Rair T1 Equation 2: Density from Ideal Gas Law The entropy in the system is calculated using Equation 3. This is assuming the flow is classified as Rayleigh flow. Rayleigh flow is steady, one dimensional flow of an ideal gas having constant specific heats passing through a constant area duct with heat transfer and negligible friction. T p s c cp T p s ref cp ln Rair ln Tref pref Equation 3: Entropy in the System Compressor: The basic operation of the compressor consists of a stationary casing and a rotating impeller producing high velocity air. The compressor rotates at a very high rate imparting a high speed to the outer edge of the vanes. The high speeds present require high strength materials to be used in the Figure 3: Engine inlet and Compressor [5] construction. The compressor has a diffuser section which decelerates the air thus creating high pressure. The compressor contains relatively low 2/6/2016 Page 5 of 8 temperatures and can be considered to have a constant heat capacity cp=1.005 kJ/kg K and ratio of specific heat capacities k=1.4. The compressor is assumed to be isentropic, meaning constant entropy from the compressor inlet to compressor outlet / turbine inlet. Compressor work can be calculated from equation 1. W'c m'air h02 h01 Equation 4: Compressor work The efficiency of the compressor is calculated from the ideal isentropic temperature and the actual temperature at the stagnation state. compressor T01 T02s T01 T02 Equation 5: Compressor efficiency Combustor: The SR-30 Turbojet engine uses a reverse flow annular combustion chamber. The annular type combustor is used because of the low frontal area and weight for the given volume. The reverse type allows the turbine to be radially inboard of the combustor permitting a shorter engine. The air entering into the combustor is at a high pressure from the compressor. The high pressure air mixes with the fuel as it is sprayed in. The fuel is assumed to burn at constant pressure and the resulting high temperature, high pressure air is exited to the turbine. The combustion process has a high air to fuel ratio because the excess air is used to cool the turbine. The air to fuel ratio in the combustor can be calculated as: AF m'air m'fuel Equation 6: Air to Fuel Ratio 2/6/2016 Page 6 of 8 The total energy produced from the combustion process can be calculated using the lower heating value of the fuel and the mass flow rate of the fuel. Q'in m'fuel LHVfuel Equation 7: Combustion Energy From Fuel Turbine: Like the compressor, the turbine has a very high rotational rate. The added effect of the high temperature from the combustion gasses make the strength of the blades crucial. The strength of the turbine blades is the limiting factor to how fast the engine can spin. The axial flow type turbine is used in the SR-30 to convert the high pressure gasses exiting the combustor to rotational energy. The axial flow turbine is used in aircraft because of the lower frontal area required for a given mass flow and pressure ratio. The turbine has high temperatures and the heat capacity is assumed to be cp=1.148 kJ/kg K and the ratio of specific heat capacities is k = 1.333. Turbine efficiency can be calculated from the ideal isentropic temperature and the actual temperature at the stagnation state. turbine T03 T04 T03 T04s Equation 8: Turbine Efficiency Turbine work is a function of the total mass flow rate, specific heat and the change in temperature across the turbine. W't m'tot cpp T03 T04 Equation 9: Turbine Work Nozzle: The purpose of the nozzle in an aircraft turbine is to accelerate the exhaust gasses to produce thrust. In subsonic flow, i.e. Ma < 1, a converging nozzle is employed to 2/6/2016 Page 7 of 8 accelerate the air. For supersonic flow, i.e. Ma > 1, a diverging nozzle is used to accelerate the air. The exit velocity in the SR-30 Turbojet is less than the speed of sound so a converging nozzle is used. Like the turbine, the nozzle has high temperatures also. The specific heat capacity and the ratio is the same at the turbine. Nozzle efficiency is calculated like the rest of the components with the ideal isentropic temperature and the actual temperature at the stagnation state. nozzle T04 T5 T04 T5s Equation 10: Nozzle Efficiency 2/6/2016 Page 8 of 8