Solid-State NMR Utility in API and Formulation Process Development Robert Wenslow VP Business Development Crystal Pharmatech www.crystalpharmatech.com Areas of Application Analytical Organic Process Engineering Produce Stable, Single Phase Bulk Milling Compaction Issues Biopharmaceutics Phys/Chem Stability Spec. Justification Bulk API Characterization In Formulation Samples Solvent Stystem Granulation Processing Conditions In vivo Excipient Tableting performance Interactions 2 Challenging Pharmaceutical Issues Salt Disproportionation Polymorphs Solvates and Hydrates Amorphous dispersions Motivation is regulation 3 Solid-State NMR Molecular Tumbling Orientation leads to CS difference Rigid Solid http://www.dur.ac.uk/resources/SSNMR/Training_course_PH.pdf 4 Cross-Polarization (CP/MAS) (90) Contact Time Decouple 1H Detect 13C D µ 1/r6 13C Signal Buildup through dipole coupling (D) Signal Intensity 1H Contact Time J. Chem. Phys. 1973, 59, 569 5 Structure: Disproportionantion K-salt disproportionates in water to the free acid 19F NMR was used to determine the kinetics Fast experiments, quantitative information Can also probe in formulation % Disproportionated 100 80 60 40 20 ** 0 0 10 20 30 Time (Hrs) 40 50 6 Structure: Salt Formation Lower decoupling obscures N’s connected to H Disappearance of 2 peak predicted Salt forms at 3 Nitrogen Contact time can also be used to discriminate 4 Useful information but long measuring times 3 7 Polymorph Quantitation 19F 19F NMR spectra of I and II Form II Form I relaxation curves for I and II 1.2 Form I Form II 0.8 0.4 0 -95 -100 -105 -110 -115 -120 0 -125 10 20 30 40 50 -0.4 -0.8 At 8.5 seconds FII shows zero signal 19F relaxometry can be used 8 Solvate Identification * Peaks from EtOH CP discriminates against the more mobile regions Form II DP/MAS DP discriminates against the more rigid regions Spectral editing combination is powerful to study solvates Form II CP/MAS Split –CH3 indicates multiple environments Straight forward measurements High information content 9 API in Drug Product L454 Freebase 19F SSNMR was used, measurements done at 5 oC Formulation: API + PEG 600 At 40 mgs/mL API completely dissolved At 80 and 100 mgs/mL shoulder observed 10 API in Drug Product Expanded spectrum Shoulder at 80 and 100 mgs/mL due to crystalline freebase. Rapid measurements, quantitative estimation of solubility possible. 11 Amorphous API 1H NMR was used Rigid: Gaussian Mobile: Lorentzian Fitting provides quantitation Amorphous content 22.5% Extremely rapid measurements, quantitative No chemical shift resolution 12 Amorphous API 31P NMR 5 sec. delay 200 sec. delay Stuck on pins of pinmill Compact 10X 200MPa RT Compact 10X 200MPa 85C Phase Separated Amorphous 10 5 0 -5 -10 10 5 0 -5 -10 Amorphous has a very short T1 ~ 250 ms Crystal had a very long T1 ~ 25 sec Material stuck on pins ~ 12 wt% amorphous 10X compaction at 200 MPa (RT) ~ 5 wt% 10X compaction at 200 MPa (85 oC) ~ 2 wt% 13 Amorphous API Time = 0 2 weeks ambient 2 weeks 25C/60%RH 2 weeks 40C/75%RH F F -90 -100 -110 -120 Broadening due to defects or phase separated amorphous?? -130 14 Amorphous API M(tau)/M0= 1-2*exp(-tau/T1) F Each Phase in multi-phase system will yield unique T1 value F Pure Crystalline T1 = 5 seconds Pure Amorphous T1 = 1 second -90 -100 -110 -120 -130 15 Amorphous API Monitoring in-process samples End of Drying Sample (MAS) T1 Filter 2.55 sec -90 -100 -110 -120 -130 Can detect amorphous content without any apriori knowledge of system. Was also used identify presence of multiple crystalline phases 16 Amorphous API Monitoring stability samples Time = 0 2 weeks ambient 2 weeks 25C/60%RH 2 weeks 40C/75%RH -90 • • • • -100 -110 -120 Intensity directly proportional to amorphous content Qualitative amorphous content readily achieved LOD exceedingly low (limited only by NMR time) Quantitation requires calibration curve -130 17 Intensity DECRA 300 200 100 0 8 12 t (sec) 16 1.2 0.8 2.0 1.5 0.4 1.0 ) 20 Intensity Concentration 4 m pp d( 2.0 1.5 1.0 0.5 0.0 0.5 0.0 2 4 6 8 10 12 t (sec) 14 16 0.0 18 0 50 100 150 d (ppm) I C P 200 250 300 T nxm nxc mxc 18 T1rho DECRA Stability Sample F 19F CP/MAS F Previous ID of multiple Phases by 1H T 1rho Filter -100 Conc 30x10 6 20 Component 1 39msec T1rho 35% of total spectra -80 F -60 -40 80x10 Amplitude = 3.5719e+07 T1 = 0.039329 sec 10 0 Component 2 200msec T1rho 65% of total spectra 6 Amplitude = 6.64693e+07 T1 = 0.201025 sec 60 40 20 0.05 8x10 -20 DECRA Conc 1H 0.10 0.15 Time () 0.20 0.25 0.30 0.05 -3 16x10 0.10 -3 0.15 Time () 0.20 0.25 0.30 14 12 Intensity Intensity 6 4 10 8 6 2 4 2 0 0 -100 -80 -60 ppm -40 -20 -100 -80 -60 ppm -40 19 -20 DECRA Polymorph ID API process involves desolvation to get the anhydrous form Material forms amorphous on compaction A second phase observed in 19F SSNMR spectra for different batches Similar XRPD and DSC 19F Intensity (counts) XRPD CP/MAS 20000 15000 RT Dried at 80 oC 10000 Dried 50C Dried at 50 oC Dried 80C 5000 Dried at 25 oC -70 5 10 15 20 25 30 35 -80 -90 -100 -110 ppm 2Theta (°) 20 Can we quantify second phase DECRA DECRA 19F -CF3 F-f CP/MAS 002Z004 002Z005 002Z006 002Z007 002Z008 -70 Component 1 20msec T1rho 80% of total spectra 1H ppm -110 ppm -75 Component 2 6msec T1rho 20% of total spectra T1r DECRA Amplitude = 1.07877e+08 T1 = 0.0196922 sec Amplitude = 2.57469e+07 T1 = 0.00580073 sec 10 10 15 -3 Time (x10 ) -3 20 25 5 14x10 20 10 15 -3 Time (x10 ) -3 20 25 12 10 15 Intensity Intensity 6 0 5 25x10 20x10 Conc Conc 6 120x10 100 80 60 40 20 10 8 6 4 5 2 0 0 -150 -100 -50 ppm 0 -150 -100 -50 ppm 0 21 sl ur ry in sl in 80 d in Z0 08 oC ac et on itr ile ur ry ur ry to re ce ive 100 Z0 08 sl he at ed as 120 ac et ac on et e on ehe pt an Z0 e 22 Ip ac 08 40 32 de sl ur -7 so ry 8l v 2 at in e Ip at ac 50 he oC at ed to 80 oC Z0 08 Z0 06 Z0 06 Z0 06 Wt% of component Driving Process Definition DECRA Component I Component II Component III 80 60 40 20 0 Wet milling in IPAc followed by Drying at 50 oC recommended 22 DECRA My API doesn’t have a 19F 13C 140 120 1H Component 1 193msec T1rho 78% of total spectra T1r DECRA Through 19F CP/MAS 80 60 40 20 T1r DECRA 9 20x10 Amplitude = 9.69968e+10 T1 = 0.193092 sec 80 T1rho Wt% Comp 1 133 70 Comp 2 55 30 0 Component 2 91msec T1rho 22% of total spectra Conc Conc 100x10 100 1H 9 Amplitude = 2.71464e+10 T1 = 0.0945691 sec 10 60 0 40 0.05 0.10 0.15 0.20 0.05 0.10 -3 Time () 0.15 0.20 Time () 2.0x10 -3 2.5x10 1.5 Intensity Intensity 2.0 1.5 1.0 1.0 0.5 0.5 0.0 0.0 140 120 100 80 ppm 60 40 20 0 140 120 100 80 ppm 60 40 20 0 23 Heteronuclear Dipolar Correlation 1H-13C, 1H-15N, and 1H-23Na HETCOR spectra for a hydrated API C14 C10 C8 C2 C13 C3 C4 C15 Na1 N9 N7 C5 13C 15N 23Na 1 2 3 H50 H60 H50 H60 4 H1NA H1NB H4 1H H4 H9 H9 H7 H15 7 H4 8 H9 NH2 N1 H7 H7 O H15 S 9 O Cl O C1 C6 C2 11 C5 C3 12 13 155 150 145 13 140 135 C chemical shift 130 125 120 115 -265 -270 15 -275 N chemical shift Cryst. Growth & Des., 2006, 6, 2333-2354. 10 0 23 -10 -20 Na chemical shift Cl C12 C11 C13 O N9 N7 C4 160 Cl Na 10 H7 Correlations indicate atoms near in space (~3 Å) 1 6 H chemical shift 5 N H C8 C10 C14 C15 N H 3 H2O -30 24 Amorphous Dispersions = drug Polymer Polymer Amorphous domains Solid amorphous solution Crystalline domains (large) Polymer Polymer Crystalline domains Crystals observed visually 25 2D 1H-19F Correlation F1,F2 1H-19F CP-HETCOR easily proves molecular association on the < 10 Å scale Experiments such as these take 1-2 hours to perform for typical drug loads (20-60% w/w) Diflunisal 0 2 aliphatics 4 6 aromatics 8 10 12 O OH 500 s OH -95 14 1H -2 chemical shift (ppm from TMS) -4 16 -100 -105 -110 -115 -120 -125 -130 19F chemical shift (ppm from CFCl 3) PVP -2 F 0 2 aliphatics 4 6 Solid amorphous solution N O aromatics 8 10 12 14 n 2 ms (spin diffusion) -95 Mol. Pharmaceutics, 7, 1667–1691 (2010). -100 -105 -110 -115 -120 -125 -130 19F chemical shift (ppm from CFCl3) 16 1H F chemical shift (ppm from TMS) -4 Amorphous Dispersions A dispersion that greatly improves the dissolution of tenoxicam in water (via a high degree of supersaturation) Contains four discrete components = tenoxicam (singly ionized) = L-arginine (singly ionized) = L-arginine (zwitterionized) Polyvinylpyrrolidine Solid amorphous solution J. Pharm. Sci. 2012, 101, 641-663. Nanocrystallline dispersion Ch -1 ebselen PVP-VA 0 C8 Ch -1 aromatic-aliphatic correlations 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 tSD = 100 ms 60 40 20 ebselen Polymer 80 PVP-VA 180 160 140 120 100 Crystalline Domains ~50 nm aromatic-aliphatic correlations 180 160 140 120 100 80 60 40 20 chemical shift (ppm from TMS) Pharm. Res. 2012, 29, 1866-1881 180 160 140 120 100 80 60 40 13 20 -1 -1 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 tSD = 10 ms 13C 12 tSD = 1 ms 13 12 tSD = 50 ms 13 180 160 140 120 100 13C 80 60 40 chemical shift (ppm from TMS) Ca Cj C7 1H C8 Cb,Cd,Cf Cg,Ci Cc Ck 20 chemical shift (ppm from TMS) 13 chemical shift (ppm from TMS) Ca Cj C7 aromatics Cb,Cd,Cf Cg,Ci Cc Ck 1H aromatics Concluding Thoughts Multitude of options to characterize API and drug product material Relaxation methodology very powerful Expanding into 2D offers significant structure information 29