THERMAL OXIDATION OF TITANIUM FOR IMPROVED MEDICAL IMPLANT OSSEOINTEGRATION Melanie Hamilton NSF REU Advisor: Dr. Cortino Sukotjo Mentors: Arman Butt and Sweetu Patel University of Illinois at Chicago IMPLANT OSSEOINTEGRATION Implants improve quality of life Implants require bone-implant connection to be successful Osseointegration Bone Implant R. Van Noort: Journal of Materials Science, 1987, 22, 3801-3811. http:/www.minuksmile.com/sosimages/cases_missing_teeth10.jpg TITANIUM Has many characteristics that enhance osseointegration and are functional for dental use Biocompatibility Low density High ductility Corrosion resistance Mechanical resistance Ti-6Al-4V alloy with increased mechanical resistance R. Van Noort: Journal of Materials Science, 1987, 22, 3801-3811. SURFACE MODIFICATION Creating a micro-rough surface improves osseointegration by increasing surface area Renfert Sandblaster Sandblasting and acid etching Rough Surface Adding an oxide layer Increases biocompatibility and corrosion resistance Purpose: Optimize oxide layer functionality E. Nasatzky, B. Boyan and Z. Schwartz: The Alpha Omegan, 2005, 98, 9-19. L. H. Li et al.: Biomaterials, 2004, 25, 2867-2875. Rat implant J. Pouilleau et al.: Materials Science and Engineering, 1997, B47, 235-243. Cells ANATASE/HYDROXYAPATITE When annealed at certain temperatures, TiO2 has anatase crystal structure Anatase crystal structure is similar to hydroxyapatite Hydroxyapatite is a natural bone growth mineral M. Hirota et al.: Int. J. Oral Maxillofac. Surg., 2012, article in press. M. Uchida et al.: J. Biomed. Mater. Res., 2002, 64A, 164-170. Ti TiO2 amorphous nanotubes TiO2 anatase nanotubes S. Oh et al.: Wiley Periodicals, Inc. J. Biomed. Mater. Res., 2006, 78A, 97-103. HYDROXYAPATITE VS. ANATASE Superlattice: Apatite: Xap = 9.42 Å Anatase: Xan = 9.51 Å Rutile: Xru = 9.19 Å Apatite Rutile Anatase Masaki Uchida, et. al.: J. Biomed. Mater. Res., 2003, 64, 164-70. ADVANTAGES OF THERMAL OXIDATION Oxide layer thickness is affected by time, temperature, and pressure Conformal (better than CVD & PVD) Time efficient – Example: 30 nm oxide layer: ALD (0.3 Å/cycle/min) 15 hours Thermal oxidation (550 oC) 1 hour No precursor (Unlike CVD, PVD, & ALD) Lower impurities Lower cost CVD – Chemical Vapor Deposition PVD – Physical Vapor Deposition ALD – Atomic Layer Deposition Rajesh Katamreddy, et. al.: The Electrochemical Society, 2008, 16(4), 113-122. D. Velten, et. al. Journal of Biomedical Materials Research, 2001, 59, 18-28. THERMAL OXIDATION SCHEMATIC O2 http://www.eng.tau.ac.il/~yosish/courses/vlsi1/I-4-1-Oxidation.pdf EXPERIMENT Thermal oxidation Atmospheric pressure Atmospheric air Constant time (5 hours) Changing temperatures Thickness of oxide layers of Ti6A14V after thermal oxidation as a function of temperature and time measured by means of ellipsometry. 600 oC Four temperatures 550 oC Velten, D. et. al.: Journal of Biomedical Materials Research, 2002, 59, 18–28. 24 oC expected to be amorphous 300 oC, 375 oC, 450 oC expected to contain anatase Research shows anatase forms around 250 C – 600 C Goal: Determine temperatures at which anatase can be detected and characterize the resulting oxide layers with Ellipsometry, Goniometer, and FTIR. H. Tang et. al.: Journal of Applied Physics, 1994, 75, 2042-2047. E. Gemelli and N.H.A. Camargo: Revista Matéria, 2007, 12, 525-531. Thermocouple Air flow Ti-6Al-4VSample Due to fan, only one sample can be done at a time CHARACTERIZATIONS Ellipsometry (smooth sample) Color Characterization Relates color of oxide layer to TiO2 thickness WCA – Water Contact Angle Unsuccessful due to surface roughness Need smoother and flatter samples Güleryüz, H. and Çimenoğlu, H.: Biomaterials, 2004, 25, 3325-3333. Measures hydrophilicity Surface roughness increases with oxidation temperature Roughness improves hydrophilicity which improves osseointegration Higher temperature Increased hydrophilicity FTIR – Fourier Transform Infrared Spectroscopy (smooth sample) Determines chemical composition Crystalline phase (anatase to rutile) B.E. Deal and A.S. Grove: J. Appl. Phys., 1965, 36, 3770-3778. Kangarlou, H. and Rafizadeh, S.: Proceedings of the World Congress on Engineering. International Association of Engineers. Volume 2. 2011 COLOR CHARACTERIZATION Temp (oC) 24 Color Estimated TiO2 Thickness (nm) 300 375 450 525 600 None None Slight Gold Golden Yellow PurpleBlue <10 10<x<25 10<x<25 80<x<120 150<x<180 <10 Thermally oxidized for 5 hours Color vs. Oxide Thicknes from D. Velten, et. al. O. Untracht. “Jewelry Concepts and Technology”; Doubleday: Garden City, New York, 1982, 723-730. D. Velten, et. al.: Journal of Biomedical Materials Research, 2002, 59, 18–28. WCA – WATER CONTACT ANGLE 90 Smooth Samples W C A d e g r e e s 80 Rough Samples 70 60 50 40 30 20 10 0 24 300 375 450 Temperature of Oxidation (Celcius) Roughness was affected by temperature on sandblasted surfaces (more than smooth surface) At high temperatures (450 oC) rough samples are more hydrophilic FTIR – FOURIER TRANSFORM INFRARED SPECTROSCOPY 525 oC 600 oC 375 oC 450 oC 300 oC 1 200 1 000 8 00 6 00 W av e num be rs (c m-1 ) Black = 600 oC Green = 525 oC Red = 450 oC Magenta = 375 oC Blue = 300 oC FTIR – FOURIER TRANSFORM INFRARED SPECTROSCOPY CO2 667 cm-1 Anatase – 870 cm-1 Rutile – 830 cm-1 Black 600 oC = 831 cm-1 Green 525 oC = 838 cm-1 Red 450 oC = 847 cm-1 Magenta 375 oC = 854 cm-1 Blue 300 oC = 859 cm-1 TiO2 420-460 cm-1 Anatase 550 cm-1 ~859 cm-1 1 000 8 00 6 00 W av e num be rs (c m-1 ) D. Velten, et. al.: Journal of Biomedical Materials Research, 2002, 59, 18–28. CONCLUSIONS Anatase exists in the range 300-450oC as the primary crystalline structure Oxide thickness increases with increasing temperature Successful optimization of furnace Expectations were met FUTURE WORK Test more samples and temperatures Obtain more accurate thickness measurements Possibly test with XRD – X-Ray Diffraction Santiago Tovar will continue with cell culture assay Will relate these characterizations to cell assay results ACKNOWLEDGEMENTS Dr. Christos Takoudis Dr. Gregory Jursich Dmitry Royhman Santiago Tovar Special Thanks to the National Science Foundation EEC-NSF Grant # 1062943 Questions?