Lecture No.20 Chapter 6 Contemporary Engineering Economics Copyright © 2010 Contemporary Engineering Economics, 5th edition, © 2010 Where to Apply the AE Analysis Unit cost (or profit) calculation Outsourcing (Make-Buy) Decision Pricing the Use of an Asset Contemporary Engineering Economics, 5th edition, © 2010 Unit Cost (Profit) Calculation Step 1: Determine the number of units (annual volume) to be produced (or serviced) each year over the life of the asset. Step 2: Determine the annual equivalent cost (or worth) by owning and operating the asset. Step 3: Divide the equivalent cost (worth) by the annual volume. Contemporary Engineering Economics, 5th edition, © 2010 Example 6.5 Unit Profit per Machine Hour When Annual Operating Hours remain Constant • Step 1: Determine the annual Project Cash Flows & volume. Operating Hours $37,360 • 3,000 hours per year $35,560 • Step 2: Obtain the equivalent annual 0 worth. 1 2 • PW (12%) = $30,065 • AE (12%) = $30,065 (A/P, 12%, 4) $76,000 = $9,898 • Step 3: Determine the unit profit (savings per machine hour). Savings per Machine Hour = $9,898/3,000 = $3.30/hour Contemporary Engineering Economics, 5 edition, © 2010 Year • 3,000 • hours 1 th Year • 3,000 • hours 2 $31,850 $34,400 3 4 Year • 3,000 • hours 3 Year • 3,000 • hours 4 Example 6.6 Unit Profit per Machine Hour When Annual Operating Hours Fluctuate Project Cash Flows & Operating Hours $35,560 $37,360 $31,850 $34,400 3 4 0 1 2 $76,000 Year 1 • 3,500 • hours Year 2 • 4,000 • hours Year 3 • 1,700 • hours Year 4 Contemporary Engineering Economics, 5th edition, © 2010 • 2,800 • hours Ex. 6.6 Unit Profit per Machine Hour When Annual Operating Hours Fluctuate • Step 1: Determine the annual volume. • Year 1: 3,500 hours, Year 2: 4,000 hours, Year 3: 1,700 hours, Year 4: 2,800 hours • Step 2: Obtain the equivalent annual worth. • AE (12%) = $30,065 (A/P, 12%, 4) = $9,898 • C[(3,500)(P/F,12%,1) + (4,000)(P/F,12%,2) + (1,700)(P/F,12%,3) + (2,800)(P/F,12%,4)](A/P,12%,4) = 3,062.95C • Step 3: Determine the unit profit (savings per machine hour). Savings per Machine Hour C = $9,898/3,062.95 = $3.23/hour Contemporary Engineering Economics, 5th edition, © 2010 Make or Buy Decision Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7: Step 8: Determine the time span (planning horizon) for which the part (or product) will be needed. Determine the annual volume of the part (or product). Obtain the unit cost of purchasing the part (or product) from the outside firm. Determine the equipment, manpower, and all other resources required to make the part (or product). Estimate the net cash flows associated with the “make’’ option over the planning horizon. Compute the annual equivalent cost of producing the part (or product). Compute the unit cost of making the part (or product) by dividing the annual equivalent cost by the required annual volume. Choose the option with the minimum unit cost. Contemporary Engineering Economics, 5th edition, © 2010 Example 6.7 Outsourcing the Manufacture of Cassettes and Tapes Make Option Buy Option Contemporary Engineering Economics, 5th edition, © 2010 Solution: • Make Option: AEC(14%) = $4,582,254 Unit cost: $4,582,254/3,831,120 = $1.20 • Buy Option: AEC(14%) = $4,421,376 Unit cost: $4,421,376/3,831,120 = $1.15 Contemporary Engineering Economics, 5th edition, © 2010 Pricing the Use of an Asset The cost per square foot for owning and operating a real property (example, rental fee) The cost of using a private car for business (cost per mile) The cost of flying a private jet (cost per seat) The cost of using a parking deck (cost per hour) Contemporary Engineering Economics, 5th edition, © 2010 Example 6.8 Pricing an Apartment Rental Fee Investment Problem: Building a 50-unit Apartment Complex At Issue: How to price the monthly rental per unit? Contemporary Engineering Economics, 5th edition, © 2010 Solution: Ownership cost: CR(15%) = ($3,500,000-$1,000,000)(A/P, 15%, 25) + $1,000,000(0.15) = $536,749 Annual O&M Cost: O&M cost = (0.05)($3,500,000) + $150,000 = $325,000 Total Equivalent Annual Cost: AEC(15%) = $325,000 + $536,749 = $861,749 Required Monthly Charge = ($861,749)/ ((12 x 50) * 0.85) = $1,690 Contemporary Engineering Economics, 5th edition, © 2010