Chapter 8 Soft-Switching Techniques Pursuing of higher switching frequency Better waveform • PWM waveform will be closer to expected waveform • Harmonics is easier to be filtered Power Benefits Smaller volume and weight • 4.44fNf =4.44fNAB 1 • f = 2 LC Faster response 2 Disadvantages of higher switching frequency Disadvantages Higher power losses on power semiconductor devices – Power loss=f x Energy loss at each switching More severe electromagnetic interference (EMI) Power – Steeper edges introduce more noises – Easier to be radiated Solution Soft-switching techniques 3 Outline 8.1 Basic concepts on soft-switching Power 8.2 Classification of soft-switching techniques 8.3 Typical soft-switching circuits and techniques 4 8.1 Basic concepts on soft-switching Hard-switching u i u i O Power u i t p i u O t p O t a) Turning-on O t b) Turning-off The process of power semiconductor device hard-switching 5 The concept of soft-switching Soft-switching u i u i Power O u i t p i u O t p O t a) Turning-on O t b) Turning-off The process of power semiconductor device soft-switching 6 Two types of soft-switching ZVS—Zero-voltage switching Power Specifically means zero-voltage turn-on, i.e., the voltage across the device is reduced to zero before the current increases ZCS—Zero-current switching Specifically means zero-current turn-off, i.e., the current flowing through the device is reduced to zero before the voltage increases 7 8.2 Classification of soft-switching techniques Quasi-resonant soft-switching Power ZVS PWM (zero-voltage-switching PWM) and ZCS PWM (zero-current-switching PWM) ZVT PWM (zero-voltage-transition PWM) and ZCT PWM (zero-current-transition PWM) 8 The concept of basic switch cell L S L S VD VD b) Power a) VD L S c) L S VD d) 9 Quasi-Resonant Converter—QRC ZVS QRC ZCS QRC ZVS MRC (multi-resonant converter) Resonant DC link converter Cr1 Power Cr Lr Lr L S S VD a) ZVS QRC Lr L S Cr VD b) ZCS QRC Cr2 L VD c) ZVS MRC Basic switching cells for QRC 10 ZVS PWM converter and ZCS PWM converter Feature: use of auxiliary switch Cr Power S S1 Lr L Lr VD L S S1 Cr a) VD b) Basic switching cells for a) ZVS PWM and b) ZCS PWM 11 ZVT PWM converter and ZCT PWM converter Feature: auxiliary switch is in parallel with main switch Lr Lr Power Cr S1 Cr S1 L S VD1 VD a) L S VD1 VD b) Basic switching cells for a) ZVT PWM and b) ZCT PWM 12 8.3 Typical soft-switching circuits and techniques ZVS QRC Power Resonant DC link converter Phase-shift full bridge ZVS PWM converter ZVT PWM converter 13 ZVS QRC Cr S Power Ui Lr VDS S L A VD t O uS (uCr) C R t O iS t O + uCr Cr IL + A uCr Cr Ui Ui iLr iLr uVD O to ~ t1 t O t t0t1 t2 t3t4 t5t6 t0 t1 ~ t2 14 Resonant DC link converter Circuit Lr VDS uCr Ui S Ui Cr t Power O Equivalent circuit to RDCL iLr IL Lr L Cr Ui iLr S + uCr IL O R t0 t1 t2 t3 t4 t t0 VDS 15 Summary of QRC Disadvantages – Voltage stress increased due to the resonant peak Power – Current RMS value increased due to large circulating energy – Variable switching frequency due to pulse-frequency modulation (PFM) control 16 Phase-shift full-bridge ZVS PWM converter S1 Circuit O S2 t O S4 t O S3 O S1 Power A Ui S2 CS1 S3 Lr CS3 B CS2 S 4 + VD1 uR L VD2 CS4 t uAB t O t uLr t O C R iLr O t uT1 O t uR O iL t O iVD1 t O iVD2 t O t8 t9 t0 t 1 t 2 t 3 t 4 t5 t6 t7 t8 t9 t 0 t 17 Phase-shift full-bridge ZVS PWM converter CS1 A iLr Lr iL kT:1 VD1 Power Ui CS2 VDS2 S4 Equivalent circuit during t1 ~ t2 L + Uo R iLr CS 3 iL VDS 3 VD1 L Lr Ui R B S2 CS 4 + Uo VD2 Equivalent circuit during t3 ~ t4 18 Summary of ZVS or ZCS PWM converter Improvement over QRC Power – Voltage and current are basically square-wave, therefore stresses are greatly reduced – Constant switching frequency due to pulse-width modulation (PWM) control 19 ZVT PWM converter Circuit S iV D IL S1 L Lr VDS Ui t O Cr S1 S O uS VD iLr + R VD1 C Uo t t O iLr IL t Power O iS1 Equivalent circuit during t1 ~ t2 IL L Ui VDS iLr Lr t O uS1 t O iD t O iS Cr S1 t O t 0 t1 t2 t3 t4 t5 20 Summary of ZVT or ZCT PWM converter Improvement over ZVS or ZCS PWM converter Power – Soft-switching can be achieved in a wider range of input voltage and load current – Circulating energy is reduced to minimum so that efficiency is increased 21