Chapter 6 Time dependent reliability of components and system 6.2 Failure rate time curve 6.3 Reliability and Hazard functions Reliability: N f (t ) N s (t ) N N f (t ) R(t ) 1 N N N dR(t ) 1 dN f (t ) dt N dt dN f (t ) dR(t ) N dt dt (6.1) (6.2) (6.3) Failure rate (instantaneous rate of failure, hazard function or hazard rate): 1 dN f (t ) N dR(t ) 1 dR(t ) (6.4,6.5) h(t ) N s (t ) dt Ns dt R(t ) dt dR(t ) 0 h( x)dx 0 R(t ) ln R(t ) t t reliability at time t: t R(t ) exp[ h( x)dx] 0 The distribution function: t FT (t ) fT ( x)dx] 0 The reliability of the component: R(t ) P(T t ) 1 P(T t ) 1 FT (t ) t exp[ h( x)dx] 0 t ln[1 Ft (t )] h( x)dx 0 Differentiation, yield fT (t ) h(t ) 1 FT (t ) i.e. h(t ) fT (t ) f (t ) T R(t ) 1 FT (t ) 6.4 Modeling of failure Rates h( x) failure per unit time f (t ) h(t )[1 F (t )] t h(t ) exp[ h( )d ] e t 0 and t R(t ) exp[ h( )d ] e t 0 Assuming linear variation: h(t ) c1t c2 6.5 Estimation of failure rate from emperical data The estimate reliability function at time t: N s (t ) R(t ) N The failure rate can be computed as N s (t ) N s (t t ) h(t ) N s (t )t example:6.1 (6.23) (6.24) 6.6 Mean time before failure (MTBF) 0 0 MTBF tf t (t )dt dR (t ) t dt tR(t ) 0 R(t )dt 0 dt Since all system fail after a finite time, we have R(t ) 0 as and tR(t ) 0 t at t 0 MTBF R(t )dt 0 (6.26) 6.7 Series system n Rs R1 R2 R3 ......Rn Ri i 1 Failure time of the series system is t s min ti 1i n The failure time distribution : n n i 1 i 1 Fs (t ) P(t s t ) 1 P(t s t ) 1 P(ti t ) 1 1 Fi (t ) The probability function of the failure time: n n dFs (t ) n Fs Fj f s (t ) f j (t ) [1 Fi (t )] dt j 1 Fj t j 1 i 1,i j 6.7.1 Failure rate of the system Ri (t ) eit n Rs (t ) Ri (t ) e ( n i )t i 1 e s t i 1 Where the failure rate of the system: n s i j 1 The reliability can be expressed as: t Ri (t ) exp[ hi ( )d ] 0 t Rs (t ) Ri (t ) e 0 e n 0 t n n i 1 i 1 e i 1 n hi ( x )) dx 0 i 1 t hi ( x ) dx hi ( x ) dx ( n hs (t ) hi (t ) i 1 n or hs (t ) hi if i 1 hi is cons 6.7.2 MTBF of the system 0 0 n MTBF R (t )dt ( Ri (t ))dt MTBF e ( i 1 n i )t i 1 0 dt ( n )t 1 i1 i n e i i 1 0 1 n i 1 i 6.8 Parallel System Reliability of parallel system, first seven events 6.8.1 Failure Rate of the system The system failure rate is given by: n n f (t ) h p (t ) 1 F (t ) f j j 1 (t ) Fi (t ) i 1,i j n 1 Fi (t ) i 1 6-8-2 MTBF of the system 0 0 MTBF R (t )dt 0 n 1 1 Ri (t ))dt i 1 n i t 1 1 e i 1 dt 1 1 e 1t 1 e 2t ....1 e nt dt 0 For special case for n=2 MTBF 1 1 e 1t 1 e 2t dt 0 1 1 1 1 2 1 2 Where relation is used: 0 1 1 e t dt e t 0 6-9 (k,n) systems n i n i Rk (t ) 1 F (t ) F (t ) i k i n Probability distribution function of the system n i n i Fk (t ) 1 Rk (t ) 1 F (t ) F (t ) i 0 i k 1 Failure time of the system dFk (t ) n! nk k 1 F (t ) 1 F (t ) f (t ) f k (t ) dt (n k )!(k 1)! 6.9.1 MTBF of the system 0 0 MTBF Rk (t )dt n n t i t e 1 e i k i n i dt 6.10 Mixed series and parallel system The system failure rate is given by: The reliability R0 shown in fig. 6-8 6.11 complex systems A C D B E 6.11.1 Enumeration method RB RD RB RE No component fail 1. ABCDE 0 6.11.2 Conditional Probability method Re liability of the Re liability of the of Re liability system with com ponent Ccri com ponent Ccri the system in operating condition in operating condition Re liability of the Re liability of the system with com ponent Ccri com ponent Ccri in failed condition in failed condition A C D A B AB 6.11.3 Cut set method 1. Identify the minimal cut sets of the system 2. Model the components of each minimal cut set to be in parallel . 3. Assume that the various cut sets are in series 4. Find the reliabilityof the system using the parallel-series model. 6.12 Reliability Enhancement 6.12.1 Series system R0 dR0 R1 R2 .......Ri 1 ( Ri dRi ) Ri 1.......Rn n R j R j dRj ; i 1,2.....n j 1 j 1, j i n Constant constrain: n n dR0 dRi Rk dRj Rk k 1,k i k 1,k j That is R0 R0 dRi dRj Ri Rj dRi dRj Ri Rj The cost involved in achieving the new system ci Ri R0 R0 dRi dRj ci dRi c j dRj c R Ri Rj j j ci Ri min j 1, 2 ,.....,n c j Rj 6.12.2 parallel system (6.73) dRi dR0 ( 1 R ) k k 1,k i n ; i 1,2......,n For minimum cost: ci (1 Ri ) min c j (1 R j ) j 1, 2 , 3.....,n 6.13 reliability allocation- agree method t t 1 e ti / mi 1 1 i i mi mi wi ti c constant Ti 6.87