PBL Group Ltd. 8/11 Soi Viphavadi 44, Viphavadi-Rangsit Road, Lardyao, Jatujak, Bangkok 10900,Thailand. Design of Post-Tensioned Floor Systems with the Case of Long Spans and Applications in High-Rise Buildings Presentation by Mr. Prapat Boonlualoah Products & R&D CEO, PBLFactory Group Ltd., Bangkok Certification Export Outreach PBL Export Vision Conclusion Introduction What is Pre-stressing? “Pre-stressing is a method of reinforcing concrete. Externally applied loads induce internal stresses (forces) in concrete during the construction and service phases of a member. The concrete is pre-stressed to counteract those anticipated stresses during the service life of the member” Products & R&D Certification Factory Export Outreach Export Vision Conclusion Source: PBL Post-tensioning Institute (2006) Introduction Methods of Pre-stressing Pre-tensioning Post-tensioning Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Pre-tensioning • Steel tendons are stressed before the concrete is placed at a precast plant remote from the construction site. Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Post-tensioning • Steel tendon are stressed after the concrete has been placed and gained sufficient strength at the construction site. Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Benefits of Post-tensioning Effective use of high strength materials Better cost effectiveness Thinner slab, lower mass, more attractive structures Better deflection control Better crack control Better water-tightness Improved seismic performance (due to lower mass of structure) Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Post-tensioning vs. Typical RC Construction Faster floor construction cycle (typically 4-7 days cycle per floor) Lower floor weight (typically 1/5-1/3 less) Lower floor-to-floor height (no beams) Larger spans between columns (optimum 8-10 m for flat plate system) Reduced foundations Products & R&D Certification Factory Export Outreach Export Vision Conclusion Source: PBL Post-tensioning Institute (2006) Introduction Post-tensioning Applications Office buildings Car parks Shopping centers Hotels, apartments Hospitals Industrial buildings Ground/rock anchors Silos/water tanks/nuclear containments Bridges/girders Products & R&D Certification Factory Export Outreach Export Vision Conclusion Source: PBL Post-tensioning Institute (2006) Introduction Cost comparison – flat plate Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Cost comparison – one way slab with slab band Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Post-tensioning Systems Un-bonded Post-tensioning System Bonded Post-tensioning Systems Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Bonded vs. Unbonded Tendons Bonded Products & R&D Certification Factory Export Outreach Source: PBLThe Export VisionSociety Conclusion Concrete (1994) Introduction Arrangement of Bonded Post-tensioning System Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Introduction Bonded vs. Un-bonded Tendons Unbonded Products & R&D Certification Factory Export Outreach Source: PBLThe Export VisionSociety Conclusion Concrete (1994) Introduction Arrangement of Unbonded Post-tensioning System Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Design Considerations and Selection of Suitable Floor Systems Flat plate system Flat plate with drop panels/caps Slab with banded beams (one/two ways) Slab with long span beam/other supporting structures Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Flat Plate Systems Common geometries* • Two-way system • Suitable span: 8 m • Limiting criterion: Punching shear • Rebar**: 1.08 kg/m2 • PT: 2.84 kg/m2 * for typical office/residential buildings using ACI/UBC requirements ** quantity assume no bottom reinforcement Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source: AalamiVision & Bommer (1999) Design of PT Slabs Flat Plate with Drop Panels Common geometries* • • • • • Two-way system Suitable span: 12.2 m Limiting criterion: Deflection Rebar**: 2.94 kg/m2 PT: 3.87 kg/m2 * for typical office/residential buildings using ACI/UBC requirements ** quantity assume no bottom reinforcement Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source: AalamiVision & Bommer (1999) Design of PT Slabs Slab with Banded Beams/slab bands Common geometries* • Two-way system • Suitable span: 13.4 m • Limiting criterion: Rebar congestion • Rebar**: • PT: 2.01 kg/m2 4.16 kg/m2 * For typical office/residential buildings using ACI/UBC requirements ** case of slab band type Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source: AalamiVision & Bommer (1999) Design of PT Slabs SLAB with Long Span Beam/other Supporting Structures Common geometries* • • • • • • One-way system Beam spans: Slab spans: Slab thickness: Beam depth: Beam width: 18-20 m 5.5-6.0 m 125-150 mm 750-900 mm 400-460 mm * For typical office/residential buildings using ACI/UBC requirements Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source: AalamiVision & Bommer (1999) Design of PT Slabs Suitable Span Arrangements vs. Floor Thickness Criteria of span combinations (internal/external/cantilever span) Span-to-depth ratio of slab Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Criteria of Span Combinations (Internal/External/Cantilever Span) 1. 2. 3. 4. 5. Internal spans should be approximately equal. External span should be approximately 0.8 times the length of the internal span. Cantilevers should not exceed 0.3 times the length of the adjacent span. Expansion joints – unless formed with double columns (completely separated slabs) should be approximately in the quarter span locations. Size of slabs between expansion joints should be limited to a maximum of about 100m. Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Span-to-depth Ratio of Slab Total imposed loading (kN/m2) Section type Solid flat slab 2.5 5.0 10.0 2.5 5.0 10.0 Slab with drop panels Slab with band beams* 2.5 5.0 10.0 Slab with long span beam 2.5 5.0 10.0 Span/depth ratios 6m≤L≤13m 40*/45** 36*/40** 30*/36** 44*/48** 40*/45** 34*/40 slab beam 45*/48** 25*/35** 40*/45** 22*/30** 35*/40** 18*/25** slab beam 45*/48** 20*/25** 40*/45** 16*/20** 35*/40** 13*/15** * Recommended by The Concrete Society ** Recommended by The Post-Tensioning Institute Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Design Principles Equivalent frame method Finite element analysis Load balancing of effective pre-stressing forces Pre-stress losses The concept of banded/distributed tendon system Moment redistribution Strength of section (flexure &shear) Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Flowchart for PT Floor Slab 1 CONCRETE OUTLINE AND SUPPORTS 2 DESIGN REQUIREMENTS 3 STRUCTURAL MODELING OPTIONAL PATH LOADING (a) STRUCTURAL SYSTEM AND LOAD PATH SELECTION (b) ANALYSIS OPTION 5 4 SIMPLE FRAME Products & R&D Certification 6 EQUIVALENT FRAME FINITE ELEMENTS 7 CALCULATION OF REBAR FOR DESIGN SECTIONS 8 STRUCTURAL DETAILING 9 (c) CONSTRUCTION DETAILING Factory (SHOP DRAWINGS) Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Design Steps Sizing Cover to reinforcement and tendons Sizing •Span •Thickness Cover to reinforcement and tendons •Corrosion •Wear •Fire Loading Structural system Analysis Loading •Dead •Live •Prestressing Design Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source AalamiVision and Jurgens (2001) Design of PT Slabs Structural System •Structure •One-way •Two-way • Model Pre-stressing Design Steps Sizing Cover to reinforcement and tendons Analysis •Elastic theory •Gross cross-section •Redistribution of moments due to limited plasticity •Two-way systems •Simple frame •Equivalent frame •Finite Elements Loading Structural system Analysis Design Design •Serviceability •Crack control •Deflection control •Safety •Add passive reinforcement if necessary Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source AalamiVision and Jurgens (2001) Design of PT Slabs Design Steps Products & R&D Certification Factory Export Outreach Source: PBLThe Export VisionSociety Conclusion Concrete (1994) Design of PT Slabs Design Steps • For given: – Structural geometry and boundary conditions – Material properties – Loading There is a unique design for nonprestressed concrete members Added information is needed for prestressed members – Tendon profile – Average precompression – Percentage of loading to balance Based on added information, a multitude of design alternatives are possible Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Initial Assumptions for Post-Tensioning Design REBAR AS (a) NONPRESTRESSED BEAM (ii) TENDON FORCE ? REBAR A S ? (i) TENDON SHAPE (iii) TENDON DRAPE ? (b) POST-TENSIONED BEAM Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Design Focus Crack control in service condition Safety against overload Durability Products & R&D Certification Factory Export Outreach PBL Export Conclusion Source: AalamiVision and Jurgens (2001) Design of PT Slabs Equivalent Frame Method • The equivalent frame method is currently the most common method of analyzing and designing concrete floor systems, including post-tensioned floors. It is flexible and efficient, equally suited for both regular and irregular floor systems Products & R&D Certification Factory Source: Aalami and Bommer (1999) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Column stiffness representation using equivalent frame modeling Products & R&D Certification Factory Source: Aalami and Bommer (1999) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Structural model for gravity Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Break down of floor into design strips in two directions Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Plan of Floor Slab COLUMN SLAB OPENING SLAB EDGE BEAM Y X Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs Support Lines in X-direction A B Support line C D E F Y X Products & R&D Certification Factory G Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs Support Lines in Y-direction 2 1 3 4 5 Y X Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs Selection of Design Strips 6 A 8 B 5 3 1 2 9 4 C 7 D E F Y X Products & R&D Certification Factory G Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs 2 1 3 4 5 Design Strips Tributaries (X-axis) A B C D E F Y X Products & R&D Certification Factory G Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs 2 1 3 4 5 Design Strips Tributaries (Y-axis) A B C D E F Y X Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs 2 1 3 4 5 Design Sections for Design Strips B and E A B C D E F Y X Products & R&D Certification Factory DESIGN SECTION Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs 1 2 9 3 10 4 10 5 9.2 0.8 Construction of Design Strip in Plan B (a) DESIGN STRIP IN PROTOTYPE 9 10 10.6 10.5 0.8 B (b) STRAIGHTENED DESIGN STRIP IDEALIZED B ACTUAL (c) IDEALIZED TRIBUTARY FOR DESIGN Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs Design Strips in Elevation 1 Products & R&D 2 Certification 3 Factory 4 Export Outreach 5 PBL Export Vision Conclusion Source: Aalami (b) Design of PT Slabs Finite Element Analysis In the FEM analysis, the plate is subdivided into a number of small parts, referred to as elements. The elements are connected at reference points called nodes The force assume at the nodes are generally Mx, My, and Fz when dealing with the flexural respond of the plate The force assume at the nodes are generally Mx, My, Fz, Fx and Fy when the plate respond is due to both flexure and stretching (membrane action) Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Finite element for plate bending Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Flexural and membrane actions for elements in PT slabs Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Discretization of floor slab Products & R&D Certification Factory Export Outreach Source: Aalami (b) PBL Export Vision Conclusion Design of PT Slabs Diagram of load flow under service condition Y Products & R&D Certification Factory Export Outreach Source: Aalami (b) PBL Export Vision Conclusion Design of PT Slabs Zero line of shear transfer in Y-direction A B C D E F G Products & R&D Y Certification Factory Export Outreach Source: Aalami (b) PBL Export Vision Conclusion Design of PT Slabs Assumed design strips superimposed on natural tributaries in X-direction A 0 0 0 0 0 0 0 0 0 0 0 B 0 0 0 0 0 -250 0 0 0 0 0 0 0 C -250 0 0 0 -250 250 0 250 0 0 0 0 0 -250 0 D 0 0 250 0 0 0 0 0 -250 -250 0 0 0 0 -250 E 0 0 0 0 -250 -250 0 250 -250 250 250 250 0 0 F 0 Y G Products & R&D 0 X Certification 0 0 Factory 0 Export Outreach 0 0 250 Source: Aalami (b) PBL Export Vision Conclusion Design of PT Slabs Partial view of in-service moments My for design strip B 2 1 -281 kN-m -12.1 kN 128 kN-m B 4.88 kN -74.8 kN-m 19.9 kN -15.2 kN 21.4 kN -83.2 kN + -8.61 kN 3.99 kN 6.86 kN DESIGN STRIP A -2.52 kN 1.37 kN Y X Products & R&D CONTOURS AT 20kN INTERVALS Certification Factory Export Outreach Source: Aalami (b) PBL Export Vision Conclusion Design of PT Slabs Function of Post-tensioning tendon Uplift - Counteract selfweight Precompression - Mitigate cracking - Reduce deflection - Add strength Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Load balancing of effective prestressing forces hc Neutral axis Pe h1 h2 L1 Pe h3 L2 L3 Lc Load balancing for uniform distributed load Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Load balancing of effective prestressing forces EQ P1 Pe EQ P2 h1 L1 EQ P2 P3 h2 h3 L2 L3 h4 P4 Pe Lc Load balancing for concentrated load. Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Idealised tendon profile Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Idealised tendon profile for two spans with single cantilever Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Idealised tendon profile for two spans with point load Note: The center of gravity of the concrete and the center of gravity of the tendon coincide at the end of the member so that no equivalent load moments are applied at the end of the member Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Load dumping at peaks Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Equivalent loads with constant prestress force Products & R&D Certification Factory Source: Post Tensioning Institute (2006)) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Practical representation of idealised tendon profile Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Resultant balancing forces Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Percentage of Dead Load to Balance Start with… Determine PT Force Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Percentage of Dead Load to Balance Other considerations for percentage of dead load to balance Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Percentage of Dead Load to Balance INFLECTION POINT INFLECTION POINT TENDON Y1 Y2 X1 EQUAL W2 EQUAL W3 W1 X1 X3 W4 EQUAL W2 EQUAL W3 W1 (a) REVERSED PARABOLA WITH TWO INFLECTION POINTS P1 (b) REVERSED PARABOLA WITH ONE INFLECTION POINT % of DL balanced = 100[(W2+W3)/DL] Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Average Pre-compression Defined as the effective post-tensioning force divided by the gross cross-sectional area of tributary CENTROID TOTAL STRESS PRECOMPRESSION BENDING In ribbed structures, such as beam and slab construction, use the entire cross-section Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Illustration of Tributaries for Axial and Flexural Actions A AXIAL FORCE CENTER (a) TRIBUTARY FOR AXIAL LOADING B CENTROIDAL AXIS MOMENT (b) TRIBUTARY FOR MOMENT Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Pre-compression • MINIMUM – Use of 0.85 MPa (125 psi) • OPTIMUM – Use 1.0 (150 psi) – For roofs use 1.4 MPa (200 psi) if water tightness relies partly on the structural slab. • UPPER OPTIMUM – limit the maximum precompression to 2.0 MPa (275 psi) for slabs and 2.50 MPa (350 psi) for beams. – Higher values, while permissible by Code do not generally yield economical designs. – Other effects on slab and attached structural member should be consider Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Tendon Layout Tendon shape (profile) Tendon drape Banded/distributed layout Tendon stressing Special layout arrangement Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Profile for Beams and Distributed Tendons CONTROL POINTS AS SHOWN ON PLAN TERMINATED TENDONS STAGGER AT 300MM (ANCHOR AT CENTROIDAL AXIS) STRESSING END TYP. UNO LOW POINT SPAN/5 0.6L1 0.4L1 0.5L2 L1 0.5L2 a TYP. 0.4L3 CGS TYP. UNO 0.6L3 L3 L2 EXTERIOR SPAN INTERIOR SPAN EXTERIOR SPAN WITH STRESSING NO STRESSING NOTES: a = 0.1 L Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Profile for Banded Slab Tendons CONTROL POINTS AS SHOWN ON PLAN TERMINATED TENDONS STAGGER AT 300mm (ANCHOR AT CENTROIDAL AXIS) STRESSING END TYP. UNO SPAN/5 L1/2 L1/2 LOW POINT L2/2 L1 L2/2 L2 b CGS TYP. UNO 400 L3/2 L3/2 L3 EXTERIOR SPAN INTERIOR SPAN EXTERIOR SPAN WITH STRESSING NO STRESSING NOTE: b = 600mm Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon Layout Over and Adjacent to a Wall SLAB/BEAM CONTROL POINT (a) ELEVATION AT COLUMN SLAB/BEAM CONTROL POINT WALL TENDON L (b) ELEVATION AT WALL Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon Layout Over and Adjacent to a Wall (a) COLUMN TRIBUTARY 1.5m (5') < L/4 (b) (a) WALL REGION OF STRAIGHT TENDONS (c) PARTIAL PLAN OF SLAB DISTRIBUTED DIRECTION Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon Profile and Anchorage at Exterior Support STRAIGHT (OPTIONAL) SLAB/BEAM PARABOLA TENDON WALL CENTROID (a) SLAB/BEAM AND EXTERIOR WALL Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon Profile and Anchorage at Exterior Support AXIS TENDON h/2 (b) ANCHORAGE AT EXTERIOR SUPPORT Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon Layout Fully banded tendon Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Tendon Layout Uniformly distributed tendon Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Tendon Layout 50% banded plus 50% evenly distributed tendons over full width Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Tendon Layout Tendon fully banded in one direction and uniformly distributed in the other direction Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Tendon Arrangement Use banded tendons in one-direction, distributed in the orthogonal direction. Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Tendon Layout Options Aligned Columns Non-Aligned Columns SLAB COLUMN COLUMN SLAB (a) PLAN REQUIRES ADDED REBAR (a) PARTIAL PLAN (b) BANDS IN THE SHORT DIRECTION BANDED TENDONS DISTRIBUTED TENDONS (b) TENDON LAYOUT (c) BANDS IN THE LONG DIRECTION Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Example of Temperature and Shrinkage Reinforcement at Slab Edge Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Banded tendon swerves over non-aligned supports Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Source: Aalami (a) Design of PT Slabs Tendon spacing in slabs Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Tendon placement at horizontal curves Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Load balancing with banded tendons Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Secondary effects- hyperstatic • Prestressed element as part of a statically determinate structure Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Secondary effects- hyperstatic • Reactions on a prestressed element due to secondary effects Products & R&D Certification Factory Export Outreach Source: The Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Loss of Pre-stressing Forces Immediate loss of stress Friction loss Seating loss (draw-in) Elastic shortening Long-term losses Relaxation in prestressing Shrinkage in concrete Creep in concrete Others, such as Change in stress due to flexing of member under applied loading Aging of concrete Temperature Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Loss due to Friction and Seating STRESSING END TENDON DEAD END (a) TENDON GEOMETRY F AVERAGE FORCE Fo TENDON FORCE Fx x (b) TENDON FORCE PROFILE Products & R&D Certification Factory Export Outreach Source: Aalami (c) PBL Export Vision Conclusion Design of PT Slabs Loss due to Friction and Seating – ACI 318-02 clause 18.6.2 Effect of friction loss in post-tensioning tendons shall be computed by Ps PxeKl x When (Klx+μα) is not greater than 0.3, effect of friction loss shall be permitted to be computed by Ps Px (1 Kl x ) Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Loss due to Friction and Seating – ACI 318-02 clause 18.6.2 Friction coefficients for post-tensioned tendon Products & R&D Certification Factory Export Outreach Source: ACI 318-02 PBL Export Vision Conclusion Design of PT Slabs Loss due to Friction and Seating Friction loss diagrams Products & R&D Certification Factory Export Outreach Source: ADAPT (2006) PBL Export Vision Conclusion Design of PT Slabs Loss due to Friction and Seating Friction and long term stress loss diagrams Products & R&D Certification Factory Export Outreach Source: ADAPT (2006) PBL Export Vision Conclusion Design of PT Slabs One-end and Two-end Stressing 10m (33 ft) SLAB 10m (33 ft) 36m (120 ft) 36m (120 ft) DEAD END STRESSING END JACKING STRESS 80% OF ULTIMATE STRENGTH EFFECTIVE FORCE = 120kN (27k) FOR 12mm (0.5") STRAND Products & R&D Certification Factory Export Outreach Source: Aalami (a) PBL Export Vision Conclusion Design of PT Slabs Loss due to anchor set Products & R&D Certification Factory Source: Post Tensioning Institute (2006)) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Effect of restraint to floor shortening Post-tensioned floors must be allowed to shorten to enable the prestress to be applied to the floor. Shortening occurs because of: • • • Elastic shortening due to the prestress force Creep shortening due to the prestress force Shrinkage of concrete The elastic shortening occurs during stressing of the tendons, but the creep and shrinkage are long-term effects Products & R&D Certification Factory Export Outreach Source: Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Contribution of Different Factors to Typical Slab Shortening* PERCENTAGE % DESCRIPTION SHRINKAGE (SH) 66 CREEP (CR) 11 ELASTIC SHORTENING (ES) 7 TEMPERATURE 16 (ES) 100 TOTAL * For a parking structure in southern California Products & R&D Certification Factory Export Outreach Source: Aalami (d) PBL Export Vision Conclusion Design of PT Slabs Restraint to floor shortening i LT li 12Ec I i i Hi 3 hcol For the purposes of calculating Hi, the value of EcIi for the column may be reduced by creep in the column and in some cases cracking. A reduction of at least 50% from the short-term elastic properties is normally justifiable Products & R&D Certification Factory Export Outreach Source: Concrete Society (1994) PBL Export Vision Conclusion Design of PT Slabs Restraint to floor shortening PT SLAB SHEAR WALL UPPER LEVELS DISTRESS LOCATIONS DISTRESS AT PLAZA LEVEL LOCATIONS OF POTENTIAL DISTRESS DUE TO SHORTENING OF POST-TENSIONED SLABS IN MULTISTORY BUILDINGS Products & R&D Certification Factory Export Outreach Source: Aalami (d) PBL Export Vision Conclusion Design of PT Slabs Serviceability requirements- flexural members Allowable stresses (crack/uncrack section criteria) Prestressed Class T Class U Class C Nonprestressed Assumed behavior Uncracked Transition between uncracked and cracked Cracked Cracked Section properties for stress calculation at service loads Gross section 18.3.4 Gross section 18.3.4 Cracked section 18.3.4 No requirement Allowable stress at transfer 18.4.1 18.4.1 18.4.1 No requirement Allowable compressive stress based on uncracked section properties 18.4.2 18.4.2 No requirement No requirement Tensile stress at service load 18.3.3 ≤ 7.5 c ≤ 7.5 c t ≤ 12c No requirement No requirement Deflection calculation basis 9.5.4.1 Gross section 9.5.4.2 Cracked section, bilinear 9.5.4.2 Cracked section, bilinear 9.5.2, 9.5.3 Effective moment of inertia Crack control No requirement No requirement 10.6.4 Modified by 18.4.4.1 10.6.4 MI (A s x lever 10.6.7 Computation of ps or s for crack control - - Cracked section analysis Side skin reinforcement No requirement No requirement 10.6.7 Products & R&D Certification Factory Export Outreach arm), or 0.6 y Source: PBL ExportACI318-02 Vision Conclusion Design of PT Slabs Serviceability requirements- flexural members Maximum stresses in concrete immediately after prestress transfer (before time-dependent prestress losses) (a) Extreme fiber stress in compression…… 0.6 f ’ci (b) Extreme fiber stress in tension except as permitted in (c)…..3√f ’ci (c) Extreme fiber stress in tension at ends of simply support members ……6√f ’ci Products & R&D Certification Factory Export Outreach Source: ACI 318-02 PBL Export Vision Conclusion Design of PT Slabs Serviceability requirements- flexural members Maximum stresses in concrete at service loads for class U and class T prestressed flexural members (based on uncracked section properties, and after allowance for all prestress losses) (a) Extreme fiber stress in compression due to prestress plus sustained load ……..0.45 f ’c (b) Extreme fiber stress in compression due to prestress plus total load 3√f ’ci Products & R&D Certification Factory Export Outreach Source: ACI 318-02 PBL Export Vision Conclusion Design of PT Slabs Serviceability requirements- flexural members Permissible stresses in prestressing steel Tensile stress in prestressing steel shall not exceed the following: (a) Due to prestressing steel jacking force….. 0.94 fpy But not greater than the lesser of 0.80 fpu and the maximum value recommended by the manufacturer of prestressing steel or anchorage devices. (b) Immediately after prestress transfer ………0.82fpy But not greater than 0.74fpu (c) Post-tensioning tendons, at anchorage devices and couplers, immediately after force transfer………….. 0.70 fpu Products & R&D Certification Factory Export Outreach Source: ACI 318-02 PBL Export Vision Conclusion Design of PT Slabs Serviceability limit state after all losses The bending moments calculated from the critical loading conditions given, including the tendonn effects, provide the serviceability stresses at each section using: P M ft Ac zt Top fiber stress Bottom fiber stress P M fb Ac zb M M A Pe M S Where: zt = the top section modulus e = eccentricity of tendons, taken as positive below zb = the bottom section modulus MA = applied moment due to dead and live loads M = the total out of section moment MS = moment from prestress secondary effects Products & R&D Certification Factory Source: The Concrete Society (1994) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Serviceability requirements- flexural members Deflection limitation Maximum permissible computed deflections Products & R&D Certification Factory Export Outreach Source: PBL ExportACI318-02 Vision Conclusion Design of PT Slabs Redistribution of negative moments -Continuous flexural members •Where bonded reinforcement is provided at supports in accordance with ACI 318- 02 clause 18.9, it shall be permitted to increase or decrease negative moments calculated by elastic theory for any assumed loading, in accordance with ACI 31802 clause 8.4 • The modified negative moments shall be used for calculating moments at sections within spans for the same loading arrangement Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Redistribution of negative moments -Continuous flexural members •For the moment redistribution to be applicable to beams and slabs other than two way flat slab system with unbonded tendon, sufficient bonded reinforcement must be contained to ensure they will act as beam and slab after cracking and not as a series of tied arches. The minimum bonded reinforcement requirement of ACI 318-02 clause 18.9 will serve this purpose Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Redistribution of negative moments -Continuous flexural members Procedure to determine the permissible moment redistribution •Determine factored bending moment at supports by analytical methods. Compute coefficient of resistance Mn/f ’cbd2, or Mu/(Φf ’cbd2) at supports •Enter the chart (shown in the following slide) with value of Mu/(Φf ’cbd2). Read up to appropriate curve, and read left to find permissible percent redistribution •Adjust support moments, and corresponding positive moments to satisfy equilibrium Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Redistribution of negative moments -Continuous flexural members Permissible moment redistribution Products & R&D Certification Factory Source: Portland Cement Association Export Outreach PBL Export Vision Conclusion Design of PT Slabs Redistribution of negative moments -Continuous flexural members •Support moments and permissible ranges of their redistribution Products & R&D Certification Factory Export Outreach Source: Aalami and Bommer (1999) PBL Export Vision Conclusion Design of PT Slabs Flexural strength of section – Strains and stresses a As f y 0.85 f c'b a a M n C , T d As f y d 2 2 As f y M n As f y d 0.59 ' fcb f y' fc fy fy Mn ' 1 0.59 ' 2 ' bd f c fc fc Note (Asfy+Apsfps) is used when nonprestressed reinforcement is used with prestressing steel for strength computation Products & R&D Certification Factory 1 0.59 Source: Portland Cement Association Export Outreach PBL Export Vision Conclusion Design of PT Slabs Flexural strength of section – ACI 318-02 clause 18.7 and 18.8 Design moment strength of flexural members shall be computed by the strength design method. a) For members with bonded tendon p f ps f pu 1 1 f pu d p ' ' fc d p b) For members with unbonded tendon (span to depth ration <= 35) f c' f ps f se 10000 100 p c) For members with unbonded tendon (span to depth ration > 35) f c' f ps f se 10000 300 p Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Flexural strength of section – ACI 318-02 clause 18.7.3 •Nonprestressed reinforcement conforming to ACI 318-02 clause 3.5.3, if used with prestressing steel, shall be permitted to be considered to contribute to the tensile force and to be included in moment strength computations at a stress equal to the specified yield strength fy. •Other nonprestressed reinforcement shall be permitted to be included in strength computations only if a strain compatibility analysis is performed to determine stresses in such reinforcement Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 At column of two way prestressed slabs and footings VC p f c' 0.3 f pc bo d V p Requirements a) No portion of the column cross section shall be closer to a discontinue edge than 4 times the slab thickness b) f’c shall not be taken greater than 5000 psi c) fpc in each direction shall not be less than 125 psi, nor be greater than 500 psi d) fpc is the average of fpc in two direction e) βp is the smaller of 3.5 or (αsd/bo+1.5); αs = 40 for interior column, 30 for edge column, 20 for corner column; bo is perimeter of critical section f) Vc <= 2√f’c*(bod) g) Vp is the vertical component of all effective prestress forces crossing the critical section. In prestressed slab, Vp term contributes only a small amount and is conservatively taken as zero Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 For an exterior column support where the distance from the outside of the column to the edge of the slab is less than four times the slab thickness, the prestress is not fully effective around the perimeter bo of the critical section. Shear strength in this case is therefore conservatively taken the same as for a nonprestressed slab Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 For nonprestressed slabs and footings, Vc shall be the smallest of (a), (b) and (c) (a) 4 ' Vc 2 f c bo d c Where βc is the ratio of long side to short side of the column, concentrated load or reaction area (b) sd ' Vc 2 f c bo d bo Where αs is 40 for interior columns, 30 for edge columns, 20 for corner columns; and (c) Products & R&D Vc 4 f c' bo d Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 At column of two way prestressed slabs and footings v n Vc Vs /bo d V s Av f y d (ACI 318-02, Eq. 11-41) (ACI 318-02, Eq. 11-15) s Note • The strength of shear reinforcement Vs shall be calculated in accordance with ACI 318-02 clause 11.5, equation 11-15 • The area of shear reinforcement Av used in equation 11-15 is the cross sectional area of all legs of reinforcements on one peripheral line that is geometrically similar to perimeter of the column section • Shear reinforcement consisting of multiple legs stirrups shall be permitted in slab with an effective depth, d, >= 6 inches but >= 16 times shear reinforcement bar diameter • vn <=6√f’c • Vu /bod <= Φvn where Vu is the factor shear at the design section Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections Assumed position of slab edge in punching shear calculations of limiting condition Source: ADAPT (2006) Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 Transfer of moment in slab connections • When gravity load, wind, earthquake, or other lateral forces cause transfer of unbalanced moment Mu between a slab and a column, a fraction γfMu of the unbalanced moment shall be transfer by flexure in accordance with ACI 318-02 clause 13.5.3. The remainder of the unbalanced moment given by γvMu shall be considered to be transferred by eccentricity of shear about the centroid of the critical section defined in ACI 318-02 clause 11.12.1.2 where v 1 f Products & R&D Certification Factory (ACI 318-02, Eq. 11-39) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 Transfer of moment in slab connections • The shear stress resulting from moment transfer by eccentricity of shear shall be assumed to vary linearly about the centroid of the critical sections defined in ACI 318-02 clause 11.12.1.2. The maximum shear stress due to the factored shear force and moment shall not exceed Φvn • For members without shear reinforcement vn Vc /bo d Products & R&D Certification Factory (ACI 318-02, Eq. 11-40) Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 Transfer of moment in slab connections PUNCHED OUT COLUMN REGION Mu D108 /SLIDES /060591 Vu SHEAR STRESS DUE TO kM u SHEAR STRESS DUE TO Vu CRITICAL SURFACE TWO-WAY SLAB ILLUSTRATION OF CRITICAL SURFACE FOR THE EVALUATION OF PUNCHING SHEAR STRESSES Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 Arrangement of stirrup shear reinforcement, interior column Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12 Arrangement of stirrup shear reinforcement, edge column Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Shear strength of sections- ACI 318-02 clause 11.12.4 • • Shear reinforcement consisting of structural steel I or channel shaped sections (shearheads) shall be permitted in slabs. The provisions of ACI 318-02 clause 11.12.4.1 through 11.12.4.9 shall apply where shear due to gravity load is transferred at interior column supports. Where moment is transferred to columns, clause 11.12.6.3 shall apply Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Openings in slabs • Note: for slab with shear heads, the ineffective portion of the perimeter shall be one half of the slab without shear heads Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Minimum bonded reinforcement In bonded post-tensioning systems, supplemental bonded reinforcement is not required if: (a) The post-tensioning meets the stress requirements of the code under service loading (b) The post-tensioning by itself is adequate for the strength requirement Note Strength requirements during construction and construction sequence should be reviewed carefully when employing this method of construction Products & R&D Certification Factory Export Outreach Source: Aalami (2001) PBL Export Vision Conclusion Design of PT Slabs Minimum bonded reinforcement For two way flat slab unbonded post-tensioning system (a) Bottom reinforcement not required when tensile stress in positive moment < 2√f ’c (b) If > 2√f ’c, AS =Nc/0.5fy shall be provided (c) Top reinforcement AS = 0.00075Acf must always be provided Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Length of minimum bonded reinforcement • The bonded reinforcement in positive moment areas should be at least one third of the clear span length and should be centered in the positive moment area. • The bonded reinforcement in negative moment area should extend one-sixth the clear span on either side of the support. These length, shown schematically in the following slide, apply when bonded reinforcement is not required for flexural strength. • It is not necessary to add development lengths to the lengths shown Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Minimum bonded reinforcement Minimum reinforcement lengths and layout for common conditions Products & R&D Certification Factory Export Outreach Source: Aalami (2001) PBL Export Vision Conclusion Design of PT Slabs Minimum bonded reinforcement Strip for placement of minimum bonded top reinforcement Products & R&D Certification Factory Export Outreach Source: Aalami (2001) PBL Export Vision Conclusion Design of PT Slabs Minimum bonded reinforcement Arrangement of temperature and shrinkage tendons Products & R&D Certification Factory Export Outreach Source: Aalami (2001) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis • In high seismic or wind areas however, buildings are usually provided with members that are specifically designated to resist the lateral forces. These members are called the primary lateral load resisting members • Post-tensioned buildings that are not subjected to either high seismic or high wind loadings typically do not have a separate lateral load resisting system. The slabs and beams are designed to resist the wind or seismic forces in proportion to either their tributary area or the area of the façade they support Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis • Design strength for wind load (ACI 318-02 clause 9.2) M u 1.2M d 1.0M L 1.6M w 1.0M sec M u 0.9M d 0.0M L 1.6M w 1.0M sec • Design strength for seismic load (ACI 318-02 clause 9.2) M u 1.2M d 1.0M L 1.0M E 1.0M sec M u 0.9M d 0.0M L 1.0M E 1.0M sec Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Effective width for gravity and lateral loading Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Combination of lateral and gravity moments Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis- analysis procedures For slab/beam frames subjected to lateral forces, either wind or earthquake, the following design procedure is commonly adopted 1. 2. 3. Design the frame for gravity loading Combine the actions due to lateral loading with those from the gravity loading Check the adequacy of each member for the combined actions. If necessary, add mild reinforcement to meet the requirements of the combined actions Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis- Two way slab systems In addition to the check for the total combined moment to be resisted by the frame, there is a second requirement for two-way systems. • • At any joint of a two-way system, ACI requires that a fraction of column moment be resisted by a narrow strip of slab (referred to as the “a” strip) immediately over the column. This is referred to as transfer of unbalanced joint moment The “a” strip extends 1.5 times the slab thickness, or the drop thickness if there is one, on either side of the column as illustrated in the following slide Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Illustration of “a” strip for transfer of unbalanced joint moment Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis- Two way slab systems The fraction of unbalanced moment to be transferred by the “a” strip at each joint is calculated as: g 1/ 1 2 / 3*c1 d /c2 d 1/ 2 where c1 = size of rectangular or equivalent rectangular column, capital, or bracket measured in the direction of the span for which moments are being determined c2 = size of rectangular or equivalent rectangular column, capital, or bracket measured transverse to the direction of the span d = distance of compression fiber to center of tension Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Lateral analysis- Two way slab systems • Beams and slabs are typically sized and designed on the basis of the gravity loading analysis. They are subsequently checked for combinations with lateral loading. Non prestressed reinforcement is added if the gravity design is not adequate. • The combination of gravity and lateral moments may result in moment reversals at the joints, in which case the post-tensioning falls in the compression zone. In such conditions, the amount of rebar in the tension zone must be adequate to compensate for the tensile force in the prestressing tendon and to develop the moment imposed on the section Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Tendon in compression zone Products & R&D Certification Factory Export Outreach Source: Adapt (2006) PBL Export Vision Conclusion Design of PT Slabs Optimization aspects • Slab thickness • Amount of prestressing forces • Rebar quantities Products & R&D Certification Factory Export Outreach Source: Aalami (2001) PBL Export Vision Conclusion Design of PT Slabs Slab thickness • • • • Deflection Stresses Punching shear Span arrangements Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Amount of pressing forces • Precompressive stresses (P/A) • Balance load of prestressing tendons • Adjustment of profile for span arrangements Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs Rebar quantities • Minimum top and bottom reinforcement • Strength requirements Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs References • Adapt Corporation (2006), ADAPT-PT User Manual • American Concrete Institute (2002), Building Code Requirements for Structural Concrete (ACI 318-02) and Commentary (ACI 318-02) • Bijan O Alami (a), Design Requirements and Criteria For PostTensioned Buildings • Bijan O Alami (b), Design of Concrete Floors With Particular Reference to Post-Tensioning • Bijan O Alami (c), Structural Modeling of Post-Tensioning Tendons • Bijan O Alami (d), Crack Formation and Its Mitigation • Bijan O Alami and Allan Bommer (1999), Design Fundamentals of Post-Tensioned Concrete Floors Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Design of PT Slabs References • Bijan O Alami (2001), Nonprestressed Bonded Reinforcement in Post-Tensioned Building Design, ADAPT Technical Publication P201 • Concrete Society (1994), Post-Tensioned Concrete Floors -Design Handbook • Portland Cement Association (2002), Notes on ACI 318-02 Building Code Requirements for Structural Concrete with Design Applications • Post-Tensioning Institute (2006), Post-Tensioning Manual Sixth Edition Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion Conclusion Thank You! Products & R&D Certification Factory Export Outreach PBL Export Vision Conclusion