SESSION 10 Special Design Considerations for Reinforced Concrete Pavements Objectives Identify design and construction aspects unique to reinforced pavements Define reinforced pavement joint types Describe the amount and type of reinforcement used in JRCP and CRCP Introduction JRCP designs Jointed pavements Longer joint spacing Distributed steel in slabs (0.15 - 0.25%) CRCP No transverse contraction joints Heavy longitudinal steel carried through the pavement (0.6 - 0.8%) JRCP 7.6 to 18.3 m (typ) (25 to 60 ft) PLAN VIEW Welded Wire Fabric Reinforcing Transverse Joints (with dowels) Longitudinal Joint (with tiebars) CRCP PLAN VIEW Continuous Longitudinal Reinforcement (Deformed Bars) Typical Crack Spacing (0.9 to 2.4 m) (3 to 8 ft) Longitudinal Joint (with tiebars) Special Considerations — Foundation Subgrade characterization Same as JPCP Drainage and base type JRCP: same as JPCP CRCP: uniform base support CRCP: approach use of permeable base with caution Special Considerations — Thickness Thickness design not differentiated by pavement type Applicability of current procedures to reinforced pavements 1998 AASHTO supplement design: Use 9 m (30 ft) joint spacing for JRCP Assume 4.6 m (15 ft) joint spacing for CRCP (for design purposes only) Special Considerations — Joints JRCP contraction joints Maximum spacings of 9.1 to 13.7 m (30 to 45 ft) Doweled Properly designed reservoir Special Considerations — Joints (continued) CRCP No transverse contraction joints Construction joints Terminal joints Lug anchors Wide Flange (WF) steel beam Lug Anchor Permissible Raised Key Construction Joint Side View 3 ft (min) No. 5 Bars at longitudinal steel spacing 2 ft Six No. 5 Bars Wide Flange Steel Beam 1 in Expansion Joint Material WF Steel Beam Beam Stiffener Sleeper Slab 10 in 10 ft No. 4 Bars @ 12 in c-c No. 5 Bars @ 6 in c-c Side View No. 5 Bars @ 8 in c-c Special Considerations — JRCP Reinforcement JRCP longitudinal steel reinforcing Holds cracks tightly together Deformed welded wire fabric (WWF) or deformed bars recommended 0.19% minimum steel content JRCP Steel Design JRCP steel design often based on “subgrade drag” theory “Subgrade Drag” theory considers: Friction between slab and base Slab length Working stress in steel Key Factors for JRCP Steel Design In addition to “subgrade drag” factors, other research suggests: Expected crack widths Traffic loadings PCC/steel thermal properties Fatigue characteristics of steel Typical JRCP Steel Layout Longitudinal wires or bars on 152-mm (6 -in) centers (typical) Traffic Transverse wires or bars on 305m m (12 -in) centers (typical) Special Considerations — CRCP Reinforcement CRCP longitudinal steel reinforcing Induce the formation of transverse cracks at desired intervals and hold those cracks tight Only deformed bars Minimum 0.6% steel recommended For thick slabs, some agencies have used double layers of steel AASHTO CRCP Steel Design Determines recommended steel content assuming a given bar diameter Design criteria: Crack spacing between 0.9 and 2.4 m (3 to 8 ft) Crack width < 1 mm (0.04 in) Steel stress < 75% of ultimate tensile strength Typical CRCP Steel Layout Deformed longitudinal bars on 127 to 203 mm (5 to 8 in) centers Traffic Optional deformed transverse bars on 610 to 1220 mm (24 to 48 in) centers Special Considerations — Transverse Reinforcement Intended for control of longitudinal cracking Generally included for JRCP because of use of WWF Often used on CRCP as a means of facilitating longitudinal steel placement Special Considerations — Shoulders Transverse joints in shoulder match those of pavement Jointed PCC shoulders or ramps adjacent to CRCP can be problematic Special Considerations — Construction JRCP steel Placed between lifts or vibrated into fresh concrete CRCP steel Placed on chairs or placed using tube feeders (chairs more precise position) Stagger steel splices Minimum 64 mm (2.5 in ) cover CRCP Steel Placement CRCP Steel Placement Longitudinal Steel Laps PLAN VIEW Outside Pavement Edge Lap Spacing of Longitudinal Bars Summary DESIGN ITEM TREATMENT IN REINFORCED PAVEMENTS Foundation Same Slab Thickness Same Joint Design Special Considerations Reinforcement Design Special Considerations Shoulder Same/Some Special Construction Same/Some Special