9 -1 CHAPTER Standard Costing: A Managerial Control Tool 9 -2 Objectives 1. Tell how unitAfter standards are this set and why studying standard costing systems are adapted. chapter, you should 2. State the purposebeofable a standard cost sheet. to: 3. Describe the basic concepts underlying variance analysis, and explain when variances should be investigated. 4. Compute the material and labor variances, and explain how they are used for control. Continued 9 -3 Objectives 5. Calculate the variable and fixed overhead variances, and give their definitions. 6. Appendix: Prepare journal entries for materials and labor variances, and show how to account for overhead variances. 9 -4 Cost control often means the difference between success and failure. 9 -5 Why Standard Cost Systems Are Adopted Standard costing systems enhance planning and control and improve performance measurement. Standard costing systems facilitate product costing. 9 -6 Manufacturing Costs Direct Materials Direct Labor Overhead Actual costing system Actual Actual Actual Normal costing system Actual Actual Budgeted Standard costing system Standard Standard Standard 9 -7 Standard Cost Sheet for Corn Chips Description Direct materials: Yellow corn Cooking oil Salt Lime Bags Total direct materials Standard Standard Standard Price Usage Cost Subtotal $0.006 0.031 0.005 0.400 0.044 18 oz. 2 oz. 1 oz. 0.01 oz. 1 bag. $0.108 0.062 0.005 0.004 0.044 $0.223 9 -8 Standard Cost Sheet for Corn Chips Standard Standard Standard Price Usage Cost Subtotal Description Direct materials Direct labor: Inspectors $7.000 Machine operators 10.000 Total direct labor Overhead: Variable overhead 3.850 Fixed overhead 32.050 Total overhead Total standard unit cost $0.223 0.0070 hr. 0.0008 hr. $0.049 0.008 0.057 0.078 hr. 0.0078 hr. $0.030 0.250 0.280 $0.560 9 -9 During the first week of March, 100,000 packages of corn chips are produced. The standard quantity of yellow corn meal per package is 18 ounces. 9 -10 Standard Quantity of Materials Allowed SQ = Unit quantity standard x Actual output = 18 x 100,000 = 1,800,000 ounces Standard Hours Allowed SH = Unit labor standard x Actual output = 0.0008 x 100,000 = 80 direct labor hours 9 -11 Total variance = Price variance + Usage variance = (AP – SP)AQ + (AQ – SQ)SP = [(AP x AQ) – (SP x AQ)] + [(SP x AQ) – (SP x SQ)] = (AP x AQ) – (SP x AQ)] + (SP x AQ) – (SP x SQ) = (AP x AQ) – (SP x SQ) Variance Analysis: General Description 1. AP x AQ (Actual Quantity of Input at Actual Price) 2. SP x AQ (Actual Quantity of Input at Standard Price) Price Variance (1-2) 3. SP x SQ (Standard Quantity of Input at Standard Price) Usage Variance (2-3) Budget Variance (1-3) 9 -12 9 -13 Unfavorable variances occur whenever actual prices or usage of inputs are greater than standard prices or usage. Favorable variances occur whenever the opposite occurs. 9 -14 Cost x x x x $110,000 $100,000 x x $ 90,000 Time 9 -15 Variance Analysis: Materials and Labor Actual production 48,500 bags of corn chips Actual cost of corn 780,000 ounces of $0.0069 = $5,382 Actual cost of inspection labor Corn Inspection labor 360 hours at $7.35 = $2,646 Actual Costs Budgeted Costs Total Variance $5,382.00 $5,238.00 $144.00 U 2,646.00 2,376.50 269.50 U Variance Analysis: Columnar Approach AQ x AP 780,000 x 0.0069 $5,382 AQ x SP 780,000 x $.0.0060 $4,680 $702 U Price Variance SQ x SP 873,000 x $0.0060 $5,238 $558 F Usage Variance $144 U Total Variance 9 -16 9 -17 Material Price Variance MPV = (AP – SP)AQ The actual The actual The standard quantity of price per price unit per unit material used 9 -18 Material Price Variance MPV = (AP – SP)AQ = ($0.0069 – $0.0060)780,000 = $0.0009 x 780,000 = $702 U Percent of SP x SQ = $702/$4,680 = 15% 9 -19 Direct Materials Usage Variance MUV = (AQ – SQ)SP The standard The actual The standard quantity ofquantity of price per unit materials materials used allowed for the actual output 9 -20 Direct Materials Usage Variance MUV = (AQ – SQ)SP = (780,000 – 873,000)($0.006) = 93,000 x $0.006 = $558 F Percent of SQ x SP = $558/$5,238 = 10.7% 9 -21 Labor Rate Variances LRV = (AR – SR)AH The actual The actual The standard hourly wage direct labor hourly wage rate rate hours used 9 -22 Labor Rate Variances LRV = (AR – SR)AH = ($7.35 – $7.00)360 = $0.35 x 360 = $126 U Percent of SR x SH = $126/$2,520 = 5% Labor Variances: Columnar Approach AH x AR 360 x $735 $2,646 AH x SR 360 x $7.00 $2,520 $126 U Rate Variance SH x SR 339.5 x $7.00 $2,376.50 $143.50 U Efficiency Variance $269.50 U Total Variance 9 -23 9 -24 Labor Efficiency Variances LEV = (AH – SH) SR The actual The standard The standard direct labor hourly wage direct labor hours usedhours that rate should have been used 9 -25 Labor Efficiency Variances LEV = (AH – SH)SR = (360 – 339.5)$7 = 20.5 x $7 = $143.50 U Percent of SH x SR = $143.50/$2,376.50 = 6% 9 -26 Variable Overhead Variances Variable overhead rate (standard) Actual variable overhead costs Actual hours worked Bags of chips produced Hours allowed for production Applied variable overhead $3.85/DLH $1,600 400 48,500 373.3 $1,456 Variable Overhead Variances: Columnar Approach Actual VO $1,600 VO Rate x Actual Hours $1,540 $60 U Spending Variance VO Rate x Standard Hours $1,456 $84 U Efficiency Variance $144 U Total Variance 9 -27 9 -28 Variable Overhead Spending Variances VOSV = (AVOR x AH) – (SVOR x AH) = (AVOR – SVOR)AH = ($4.00 – $3.85)400 = $60 U 9 -29 Crunch Chips, Inc. Flexible Budget Performance Report For the Week Ended March 8, 2004 Cost Formula Actual Costs Spending Budget Variance $3.00 $1,190 $1,200 $10 F Electricity 0.78 385 312 73 U Water 0.07 25 28 3 F $3.85 $1,600 $1,540 $60 U Gas Total cost 9 -30 Crunch Chips, Inc. Performance Report For the Week Ended March 8, 2004 Cost Actual Formula Costs Gas Budget for Spending Standard Efficiency Budget Variance Hours Variance $3.00 $1,190 $1,200 Electricity 0.78 385 312 73 U 295 17 U Water 0.07 25 28 3 F 26 2U $3.85 $1,600 $1,540 $60 U $1,456 $84 U Total cost $10 F $1,135 $65 U 9 -31 Fixed Overhead Variances Budgeted or Planned Items Budgeted fixed overhead $749,970 Practical activity 23,400 direct labor hours Standard fixed overhead rate $32.05 Hours allowed toActual produce 3,000,000 bags of chips: Results 0.078 x 3,000,000 = $23,400 Actual production 2,750,000 bags of chips Actual fixed overhead cost $749,000 Standard hours allowed for actual production 21,450 9 -32 Total Fixed Overhead Variances Applied fixed = Standard fixed overhead rate overhead x Standard hours = $32.05 x 21,450 = $687,473 (rounded) Total fixed = $749,000 – $687,473 overhead variance = $61,527 underapplied Fixed Overhead Variances: Columnar Approach Budgeted FO $749,970 Actual FO $749,000 $970 F Spending Variance Applied FO $687,473 $62,497 U Volume Variance $61,527 U Total Variance 9 -33 9 -34 Crunch Chips, Inc. Performance Report For the Year Ended 2004 Fixed Overhead Items Actual Costs Budgeted Cost Variance Depreciation $530,000 $530,000 $ ---- Salaries Taxes Insurance Total fixed overhead 159,370 50,500 9,130 $749,000 159,970 50,000 10,000 $749,970 600 500 870 $970 F U F F 9 -35 Volume Variance Volume variance = $32.05(23,400 – 21,450) = ($32.05 x 23,400) – ($32.05 x 21,450) = $749,970 – $687,473 = Budgeted fixed overhead – Applied fixed overhead = $62,497 U 9 -36 Appendix: Accounting for Variances 9 -37 The actual price is $0.0069 per ounce of corn and standard price is $0.0060, and 780,000 ounces of corn are purchased. Materials Inventory 4 680 00 The receiving report and the invoice are Materials Price Variance 702 00 used to record the receipt of the Accounts Payable merchandise and to control the payment. Material Price Variance 5 382 00 9 -38 During the period 780,000 ounces of corn is placed into production. The standard quantity is 873,000 ounces, and standard price is $0.006. Work in Process 5 238 00 The receiving report and the invoice are Materials Usage Variance used to record the receipt of the Materials Inventory merchandise and to control the payment. Material Usage Variance 558 00 4 680 00 During the period the firm has 360 actual inspection hours, while the standard hours for the units produced is 339.5 hours. The actual rate is $7.35 per hour while the standard rate is $7.00 per hour. Work in Process 9 -39 2 376 00 The receiving report and the invoice are Labor Efficiency Variance 143 50 used to record the receipt of the Labormerchandise Rate Variance and to control the payment. 126 00 Accrued Payroll 2 646 00 Labor Variances 9 -40 At the end of the year, the variances for materials and labor are usually closed to Cost of Goods Sold. Cost of Goods Sold 971 50 The receiving report and the invoice are Material Price Variance used to record the receipt of the Labor Efficiency Variance merchandise and to control the payment. Labor Rate Variance Closing Variances 702 00 143 50 126 00 9 -41 At the end of the year, the variances for materials and labor are usually closed to Cost of Goods Sold. Material Usage Variance 558 00 The receiving report and the invoice are Cost of Goods Sold used to record the receipt of the merchandise and to control the payment. Closing Variances 558 00 9 -42 Chapter Nine The End 9 -43