Engineering 36 Chp 6: Machines Bruce Mayer, PE Licensed Electrical & Mechanical Engineer BMayer@ChabotCollege.edu Engineering-36: Engineering Mechanics - Statics 1 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Introduction: MultiPiece Structures • For the equilibrium of structures made of several connected parts, the internal forces as well the external forces are considered. • In the interaction between connected parts, Newton’s 3rd Law states that the forces of action and reaction between bodies in contact have the same magnitude, same line of action, and opposite sense. • Three categories of engineering structures are considered: • Frames: contain at least one multi-force member, i.e., a member acted upon by 3 or more forces. • Trusses: formed from two-force members, i.e., straight members with end point connections • Machines: structures containing moving parts designed to transmit and modify forces. Engineering-36: Engineering Mechanics - Statics 2 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Analysis of Machines • Frames and Machines are structures with at least one multiforce member. Frames are designed to support loads and are usually stationary. Machines contain moving parts and are designed to transmit & modify forces. • A free body diagram of the complete frame is used to determine the external forces acting on the frame. • Internal forces are determined by dismembering the frame and creating free-body diagrams for each component. • Forces on two force members have known lines of action but unknown magnitude and sense. • Forces on multiforce members have unknown magnitude and line of action. They must be represented with two unknown components. • Forces between connected components are equal, have the same line of action, and opposite sense. Engineering-36: Engineering Mechanics - Statics 3 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Pin Equilibrium Consider Actions of Members AD & CF on Pin-C Member CF • Pulls Pin RIGHT • Pushes Pin UP Member AD • Pulls Pin LEFT • Pushes Pin Down FBD AD y AD x Engineering-36: Engineering Mechanics - Statics 4 CF x CF y Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Pin Equilibrium Note that Pin-C is in Equilibrium AD y CF x AD x The forces on the MEMBERS caused by the Pin are Equal and Opposite as Predicted by Newton’s 3rd Law CF y • By ΣFx = ΣFy = 0 AD x CF x AD y CF y Engineering-36: Engineering Mechanics - Statics 5 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Machines • Machines are structures designed to transmit and modify forces. Their main purpose is to transform input forces into output forces. • Given the magnitude of P, determine the magnitude of Q. • Create a free-body diagram of the complete machine, including the reaction that the wire exerts. • The machine is a nonrigid structure. Use one of the components as a free-body. • Taking moments about A, Engineering-36: Engineering Mechanics - Statics 6 M A 0 aP bQ Q a P b Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Example: CenterPull Brake For the Center-Pull Bicycle Brake shown at right find Normal Force Exerted by the BrakePad on the Rim • Neglect the brakeopening Spring Force Engineering-36: Engineering Mechanics - Statics 7 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Example: CenterPull Brake There is a Single cable connecting Pts B, G, & C • Thus TGB = TGC The FBD for the Cable Connector The Forces at the connector are CONCURRENT → Particle Applies Take the ΣFy = 0 T BGCy T BGCy 200 N 0 T BGCy T BGC sin • Note: 6 . 727 sin Opp Hyp Engineering-36: Engineering Mechanics - Statics 8 5 cm 0 . 7433 6.727cm Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Example: CenterPull Brake The ΣFy = 0 at G T BGCy T BGCy 200 N 0 The FBD for Brake Arm BAE 2 T BGCy 200 N 0 T BGCy 200 N 2 100 N Use Trig & Geometry to find TBCG T BGC T BGCy sin T BGC 100 N 6 . 727 5 T BGC 134 . 5 N Engineering-36: Engineering Mechanics - Statics 9 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Example: CenterPull Brake Find Fnormal by ΣMA = 0 • Note T BGCx T BGC cos T BGCx 134 . 5 N 4 .5 6 . 272 T BGCx 90 N Use F∙d to find Moments about A T BGCy 4 . 5 cm T BGCx 2 cm F normal 9 cm F normal 450 18 0 N cm 9 cm 9 F normal 70 N (15.7 lbs) Engineering-36: Engineering Mechanics - Statics 10 630 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx N Example: CenterPull Brake 70 N Engineering-36: Engineering Mechanics - Statics 11 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx WhiteBoard Work Let’s Work This Nice Problem Big Ol’ Bolt Cutter For the Cutters with Applied Hand Force, P, Find the Force Applied to the Gripped Bolt Engineering-36: Engineering Mechanics - Statics 12 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering-36: Engineering Mechanics - Statics 13 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Pliers (4-pc Structure) AB is TWO-Force Member Engineering-36: Engineering Mechanics - Statics 14 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering-36: Engineering Mechanics - Statics 15 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering-36: Engineering Mechanics - Statics 16 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering-36: Engineering Mechanics - Statics 17 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering-36: Engineering Mechanics - Statics 18 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Double Toggle Machine Engineering-36: Engineering Mechanics - Statics 19 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Engineering 36 Appendix Bruce Mayer, PE Registered Electrical & Mechanical Engineer BMayer@ChabotCollege.edu Engineering-36: Engineering Mechanics - Statics 20 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Friction-Filled Bearing Consider NonFrictionless Bearing r O F Engineering-36: Engineering Mechanics - Statics 21 From the Diagram • r ≡ Brg Radius • F ≡ Brg Support Force as determined by Static Analysis If the Brg has nonnegligible Friction the Moment that OPPOSES rotation M O r F Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx Friction-Filled Bearing The Rotation Resisting Moment: M O r F Where • µ ≡ the Bearing’s COEFFICIENT of FRICTION µ Discussed in Detail in Chp08 Engineering-36: Engineering Mechanics - Statics 22 Bruce Mayer, PE BMayer@ChabotCollege.edu • ENGR-36_Lec-17_Frames.pptx