Evaluating PICS for Groundnut H. Sudini 1, C.L.L. Gowda 1, V. Margam 2 and L.L. Murdock 3 1 International Crops Research Institute for the Semi-Arid Tropics, Patancheru, India 2 Computational Biosciences Research Center, KAUST, Saudi Arabia 3 Dept. of Entomology, Purdue University, West Lafayette, IN, USA Purdue Improved Crop Storage Workshop, April 10-12, 2012, Accra, Ghana Groundnut (Arachis hypogaea) Groundnut (Peanut) is an important food legume in semi-arid tropical countries Grown in more than 100 countries India alone ~5.6 M tons (FAOSTAT 2010) Important post-harvest constraints Aflatoxin contamination Bruchid infestation Mycotoxins • Mycotoxins, the secondary metabolites of Aspergillus, Fusarium, and Penicillium, are among the most common natural contaminants of foods and feeds Factors affecting aflatoxin contamination during postharvest Abiotic •Water activity •Temperature •Gas composition Biotic •Storage insect pests Groundnut Bruchid Caryedon serratus (olivier) is the most important storage pest The adult is reddish brown beetle Female beetle attaches its eggs to the pod wall The eggs are small and milky-white in color and hatch about 8 days Grubs are stout and fleshy and they complete four instars in about 23 days Full grown grub makes a round hole on the pod wall through which it leaves the pod and pupate at the bottom. Pupal period ranges between 14 and 16 days Grubs bore through the pod wall, feed on the internal contents of the seed and make them hollow Pupa Egg Linkage Venu Margam from Purdue visited ICRISAT during late 2010 Capacity building Introduced to Dr. Murdock Developed a proposal to test the efficacy of PICS bags for Groundnut storage Subsequently Purdue provided financial assistance PICS experiment on Groundnut @ ICRISAT Important underlying goals To check bruchid damage levels To monitor aflatoxin contamination levels To test seed viability (Germination) Two independent experiments with different moisture levels Ist Batch experiment- 4 months storage Approximately 8% MC Methodology •A generalized experiment with 3 replications •25kg unshelled pods •5% Groundnut Bruchid infestation (approximately 1.25 kg of infested pods) •On an average 6-8 adults per every 100 grams of pod Methodology Observations recorded on Gas composition at regular intervals (O2/CO2 Analyzer-Mocon) Germination percentage (seed viability before and after the experiment) Aflatoxin levels before and after the experiment (indirect competitive ELISA) Sample Processing Representative sample 100 g of subsample made into powder 20g of powder added to 100ml of 70% methanol Shake it for 30 min. After filtration, the methanol extracts were stored at 4oC till they used ELISA Plate Design • Read the plate at 405 nm • Higher toxin concentration confer light color that leads to low OD value and vice versa Results-Gas composition Infested Uninfested PICS 1 PICS 2 PICS 3 Gunny Bag 1 Gunny Bag 2 Gunny Bag 3 PICS 4 PICS 5 PICS 6 Gunny Bag 4 Gunny Bag 5 Gunny Bag 6 O2 Level 9.22 12.17 6.79 20.18 20.31 20.30 6.15 5.41 10.80 20.07 20.13 20.19 CO2 Level 7.04 5.65 8.27 0.15 0.13 0.17 8.84 8.32 4.94 0.15 0.13 0.12 Results-Insect damage levels after opening the bags Infested PICS Bag 1 PICS Bag 2 PICS Bag 3 Rep 1 Damaged Un pod damaged pod 16 84 56 44 20 80 Rep 2 Damaged Un pod damaged Pod 12 88 62 38 24 76 Rep 3 Damaged Un pod damaged Pod 19 81 55 45 22 78 Gunny Bag 1 Gunny Bag 2 Gunny Bag 3 73 86 87 27 14 13 72 92 83 28 8 17 74 89 82 26 11 18 Uninfested/Control PICS Bag 4 PICS Bag 5 PICS Bag 6 3 7 4 97 93 96 5 6 2 95 94 98 3 4 3 97 96 97 Gunny Bag 4 Gunny Bag 5 Gunny Bag 6 79 38 24 21 62 76 82 43 25 18 57 75 72 48 33 28 52 67 Results-Germination levels Infested PICS 1 PICS 2 PICS 3 Gunny Bag 1 Gunny Bag 2 Gunny Bag 3 Uninfested/Control PICS 4 PICS 5 PICS 6 Gunny Bag 4 Gunny Bag 5 Gunny Bag 6 Before starting the experiment After the experiment 94% 95% 98% 90% 97% 97% 92 % 91% 95% 94% 95% 94% 94% 97% 93% 95% 92% 98% 93% 96% 92% 97% 92% 91% Results-aflatoxin levels Before the experiment Sample 1 Infested PICS 1 PICS 2 PICS 3 Gunny Bag 1 Gunny Bag 2 Gunny Bag 3 Uninfested/Control PICS 4 PICS 5 PICS 6 Gunny Bag 4 Gunny Bag 5 Gunny Bag 6 Sample 2 Aflatoxin content in ppb after the experiment Sample 1 Sample 2 1.4 823.8 1.7 33.6 0.0 5.6 18.1 1526.4 0.0 11.8 0.0 0.0 1.7 0.0 0.0 0.0 0.0 0.0 0.0 4.0 2.5 1.5 2.3 5.3 25.3 0.0 15.5 0.0 80.0 168.7 46.8 0.0 23.4 18.3 52.9 78.5 0.0 0.0 0.0 0.0 0.0 0.0 1.6 0.0 0.0 0.0 0.0 0.0 Visibility of bruchid damage Conclusions Large air spaces in the PICS bags with unshelled pods could affecting the gas composition Since aflatoxin contamination is also a preharvest issue, any toxin produced remains in the produce Sampling variation is a huge factor in assessing aflatoxin levels Activity2 – Farmer Trials As part of an IFAD project a group of groundnut farmers and extension agents visited ICRISAT on April 4th, 2012. Conducted a demonstration of PICS bag usage. Activity2 – Farmer Trials Showed them the trials setup in the laboratory and difference in the control vs PICS stored groundnut. Convinced, the farmers requested bags for testing. Feedback will be obtained from them after 4 months. Lessons learned/Way Forward Micro scale level studies are to be conducted to understand the exact relationship between hermetic storage principle (gas composition) and Aspergillus flavus growth and subsequent aflatoxin contamination The Groundnut material representing different components of resistance to aflatoxin contamination need to be studied separately (circumstantial evidence for varietal differences) Thank you