Setting up a new dairy farm Teagasc, Moorepark Introduction Income Scale Debt Land Rent Labour efficiency Capital costs/cow Income/Scale/level of debt Assumptions 420 kg ms /cow 2.8 cows/ha €2 /kg ms cost €400 /ha land rental Income milk price €/kgms = Level of debt/cow 60 €4.00 100 140 180 own land €0 50,400 84,000 117,600 151,200 own land €2,000 38,400 64,000 89,600 115,200 own land €4,000 26,400 44,000 61,600 79,200 rented land (€400/ha) €0 41,829 69,714 97,600 125,486 rented land (€400/ha) €2,000 29,829 49,714 69,600 89,486 rented land (€400/ha) €4,000 17,829 29,714 41,600 53,486 Income milk price €/kgms = Level of debt/cow €3.20 60 100 140 180 own land €0 30,240 50,400 70,560 90,720 own land €2,000 18,240 30,400 42,560 54,720 own land €4,000 6,240 10,400 14,560 18,720 rented land (€400/ha) €0 21,669 36,114 50,560 65,006 rented land (€400/ha) €2,000 9,669 16,114 22,560 29,006 rented land (€400/ha) €4,000 -2,331 -3,886 -5,440 -6,994 Labour efficiency targets Target 20 hr/cow/yr 1 operator + relief : 125 cows Family farm+ relief: 170 cows 2 operators minimum relief : 200+ cows 3 operators minimum relief : 300+cows Features of Labour efficient systems Simple system Calving to grass Compact calving Robust cows suited to system Minimum supplement Single enterprise Contract heifer rearing Contractor for all machinery operation Suitable infrastructure Capital costs of a dairy farm Stock Milking facilities Paddocks, Roadways, Water (tunnel) Soil fertility, Reseeding Slurry storage Winter accommodation Machinery/Other housing Soil fertility/ reseeding 1 cow requires 4.8 t feed/yr Old non-ryegrass pasture (6-10t/ha/yr) New ryegrass, high fertility (12-18 t/ha/yr) Soil Fertility Soil test €25/sample Lime €22/t- (5 t/ha) K 40-120 kg/ha (~€1.00/kg) P 0-70 kg/ha (~€2.50/kg) Reseeding Grass seed €100/ha Tilling €100-300/ha Sprays €50/ha Milking parlours Costs steel& concrete work - €4,000 - €7,000/unit Plant - €1,200-€8,000 /unit - Milk tank €1.7 - €2.5/l - Feeders €400-€1,500/unit - ACR’s €400-€1000/unit No. of units <100 cows Second hand 10-12 units 100-200 cows – 16-22 units : 1 person milking 200-300 cows – 22-30 units : 1+ ACR’s or 1.5 milkers 300-450 cows – 30-44 units : 2 +/- ACR’s >450 cows – Rotary + €1,500-€2,500/unit Grazing infrastructure Layout Mapping €15-20/ha Paddock size Roadways-cow flow Water Roads Width – 100 cows : 4m, +50 cows: +1 m Length – 25 - 50m/ha (shape & size) Depth 0.3 m (2 t/m3) Surface dust .05 m Cost €12-€16/m3 material Digging/laying €4/m3 Tunnel €30-€50K Grazing infrastructure Water Troughs (2 gals/cow) (€1.50-€1.10/gal) Piping (<100 cows:25 mm, 100-200: 38 mm Pumps (€1,500) Storage (>20 gals/cow) Total Cost €350-500/ha Fencing 80-150 m/ha Cost 1 strand - €1-1.50/m Slurry storage Slurry storage: 5.28-6.3 m3/cow (legal requirement) EBT €15/m3 : €100/cow (site specific) Lined lagoon €30/m3: €180/cow Steel/concrete tanks €50/m3: €300/cow Slatted tank €125/m3: €660/cow Winter accommodation Feed passage €250-€400/cow space Cubicles €900-€1300/cow Wintering pad €8-€12/m2 ( 10-18m2/cow) Kale Similar feed cost Eliminate housing cost Very useful as part of reseeding programme Other Capital Investment Machinery € 50-€1000 /cow Other housing €150/cow Silage pit 7 m3/cow @ €12/m3 Capital costs of a dairy farm/cow €1,400 Milking facilities €1,000 Paddocks, Roadways, Water (tunnel) €500 Soil fertility, Reseeding €310 Slurry storage €180 Winter accommodation €250 Machinery/Other housing €500 Total €4,140 Stock Conclusion Borrowing capacity at high efficiency own land - €4,000/cow Rented land- €2,000/cow Capital cost of Greenfield site – minimum €4,000/cow Don’t compromise efficiency To cut costs focus on non productive assets Machinery, Winter housing, milking automation