Lecture 9 Chemical Reaction Engineering (CRE) is the field that studies the rates and mechanisms of chemical reactions and the design of the reactors in which they take place. 1 Lecture 9 – Thursday 2/7/2013 Balances in terms of molar flow rates Block 1: Mole Balances Balance Equation on Every Species Block 2: Rate Laws Relative Rates Transport Laws Block 3: Stoichiometry Block 4: Combine Membrane Reactors: Used for thermodynamically limited reactions 2 Review Lecture 1 Reactor Mole Balances Summary The GMBE applied to the four major reactor types (and the general reaction AB) Reactor Batch Differential NA N A0 V dFA rA dV Integral t dN A rAV dt CSTR PFR Algebraic FA 0 FA rA V dN A rAV FA FA 0 t dFA drA PBR 3 dFA rA dW W FA 0 FA V FA NA dFA rA FA W 4 Membrane Reactors Membrane reactors can be used to achieve conversions greater than the original equilibrium value. These higher conversions are the result of Le Chatelier’s principle; you can remove the reaction products and drive the reaction to the right. To accomplish this, a membrane that is permeable to that reaction product, but impermeable to all other species, is placed around the reacting mixture. 5 Membrane Reactors Dehydrogenation Reaction: C3H8 ↔ H2 + C3H6 A↔B+C Thermodynamically Limited: exothermic Xe Xe XEB T 6 Membrane Reactors Cross section of IMRCF 7 Cross section of CRM Membrane Reactors Schematic of IMRCF for mole balance Membrane Reactors sweep FA0 W = ρbV = solids weight B ρb = (1-ϕ)ρC= bulk solids density A,B,C B H2 H2 ρC = density of solids 𝜌𝑏 = 𝑣𝑜𝑙𝑢𝑚𝑒 𝑠𝑜𝑙𝑖𝑑𝑠 𝑚𝑎𝑠𝑠 𝑜𝑓 𝑠𝑜𝑙𝑖𝑑𝑠 ∗ 𝑣𝑜𝑙𝑢𝑚𝑒 𝑡𝑜𝑡𝑎𝑙 𝑣𝑜𝑙𝑢𝑚𝑒 𝑠𝑜𝑙𝑖𝑑𝑠 CBS CB A,C stay behind since they are too big 8 Membrane Reactors Mole Balance on Species A: Species A: In – out + generation = 0 FA V FA V V rA V 0 dFA rA dV 9 Membrane Reactors Mole Balance on Species B: Species B: In – out – out membrane + generation = 0 FB V FB V V RB V rB V 0 dFB (rB RB ) dV RB 10 moles of B through sides volume of reactor Membrane Reactors molar flow rate through membrane mol ' WB kC (CB CBS ) m 2 s surface area of membrane membrane surface area DL 4 a 2 D reactor volume D L 4 RB WB a kC' aCB CBS kC kC' a RB kC CB CBS 11 m ol m3 s Neglected most of the time m2 3 m Membrane Reactors Mole Balances: 1 2 3 dFA rA dV dFB rB RB dV dFC rC dV Rate Law: 4 12 C B CC rA k C A KC Membrane Reactors 13 Relative Rates: rA rB rC 1 1 1 Net Rates: Transport Law: 5 6 rA rB , rA rC Stoichiometry: 7 C A CT 0 RB kC CB FA (isothermal, isobaric) FT 8 CB CT 0 FB FT FC 9 CC CT 0 FT 10 FT FA FB FC Parameters: CTO = 0.2, FA0= 5, k = 4, KC = 0.0004, kC = 8 Membrane Reactors Example: The following reaction is to be carried out isothermally in a membrane reactor with no pressure drop. The membrane is permeable to product C, but impermeable to all other species. Inert Sweep Gas C6H12 C6H6 3H2 C6H12 (A) A B 3C Inert Sweep Gas H2 (C) C6H6 (B) For membrane reactors, we cannot use conversion. We have to work in terms of the molar flow rates FA, FB, FC. 14 Membrane Reactors Mole Balances C6H12 C6H6 3H2 A dFA rA dW dFB rB dW dFC rC kC CC dW 15 B Inert Sweep Gas 3C H2 (C) C6H12 (A) Inert Sweep Gas C6H6 (B) Membrane Reactors Rate Law: Relative Rates: Net Rates: 3 C C B C rA k A C A KC rA rB rC 1 1 3 rB rA rC 3rA 16 Membrane Reactors Stoichiometry: Isothermal, no Pressure Drop P0 CT 0 RT0 FA C A CT 0 FT FB CB CT 0 FT CC CT 0 FC FT FT FA FB FC 17 Membrane Reactors Combine: - Use Polymath Parameters: CT 0 mol 0 .2 3 dm dm3 k A 10 kg cat s m ol2 K C 200 dm6 18 mol FA0 10 s dm3 kC 0.5 kg cat s Membrane Reactors C6H12 (A) C6H6 (B) Ci H2 (C) W 19 End of Lecture 9 20