The Global Leader in
Quality Automotive Parts
Supply
Parts Distribution
Center
(Miami)
September 2, 2010
Operations Team Motto
“There’s always a way to do
things better…..….Find it”
Thomas A. Edison
Content
• Overview of Hyundai Mobis
• Overview of MPA & Mobis-Miami Operations
• Overview of PDA Plus System
• Overview of WOS System
3
Overview of Hyundai Mobis
•
•
•
•
•
Global player among OEM automotive parts suppliers
Ranked 12th overall in 2009 Top 100 global suppliers
Headquartered in Seoul, Korea
2009 Sales exceeded U$11.2 billion
Two Business Divisions
- Module Division specializes in supplying chassis,
cockpit, front-end, ABS modules to manufacturing
units with JIT sequencing
- Service Parts Division supplies A/S Service parts to
Hyundai-Kia distributors and dealers worldwide
4
Hyundai-Kia Automotive Group
•
HMC & KMC
- Vehicle Manufacturing
- Vehicle Service
- Share common design platform
- Fastest growing auto manufacturer
in the world
•
Hyundai Mobis
- Module
- A/S Parts distribution
- Top performing stock in Korean
stock exchange
•
Combined revenue of U$114 billion
in 2009
HMC
Hyundai
Mobis
KMC
5
Overview of Mobis Parts America
• A/S Parts Sales turnover of $800 million
• 7 PDC’s in Continental USA
• Service both Hyundai & Kia Dealers
• Miami PDC
- 100% export business
- Services 80 Distributors in 37 countries
- Build to design PDC, opened in June 2009
6
Service Area
Mobis services dealers in all 50 states with each PDC being responsible for servicing a particular region.
Dealers refer to the PDC falling in their geographic area as their “facing” PDC.
All orders dealers place through their DCS (Dealer Communication System) or Hyundai’s Internet based system
will be automatically routed to their facing PDC.
KIA PDC
KIA PDC
MIAMI PDC
KIA & HYUNDAI
Miami PDC Service Territory
Multiple Region Specifications:
C
26 Countries
53 Distributors
Caribbean
B
7 Countries
21 Distributors
A
4 Countries
5 Distributors
Region Code
Description
No. of
Distributors
GEL
General LHD
55
GER
General RHD
24
EEL
Europe LHD
4
HMA
Hyundai Motor America
1
KMA
Kia Motor America
1
Part Class
Part Master
In Stock
A
7,961
7,457
B
7,041
6,556
C
9,711
8,566
D
1,172,957
39,556
E
207,416
2,016
Total
1,405,086
64,151
Ariel View of Miami PDC
9
PDC Layout
10
Pick Path-Bin Section
SLOTTING: A, B & D CLASS
FAST MOVING QUADRANT-KIA
03
04
03
04
03
04
03
04
06
05
06
05
06
05
06
05
06
05
06
05
06
05
07
08
07
08
07
08
07
08
07
08
07
08
07
08
09
10
09
10
09
10
09
10
09
10
09
10
09
11
12
11
12
11
12
11
12
11
12
11
12
13
14
13
14
13
14
13
14
13
14
13
15
16
15
16
15
16
15
16
15
16
17
18
17
18
17
18
17
18
17
19
20
19
20
19
20
19
20
21
22
21
22
21
22
21
23
24
23
24
23
24
25
26
25
26
25
27
28
27
28
29
30
29
31
32
31
03
04
05
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
11K0334
11K1100
01
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
11K0434
11K1200
01
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
11K0534
11K1300
01
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
11K0634
11K1400
01
02
03
04
06
05
06
07
08
07
08
10
09
10
09
10
11
12
11
12
11
12
14
13
14
13
14
13
14
15
16
15
16
15
16
15
16
18
17
18
17
18
17
18
17
18
19
20
19
20
19
20
19
20
19
20
22
21
22
21
22
21
22
21
22
21
22
23
24
23
24
23
24
23
24
23
24
23
24
26
25
26
25
26
25
26
25
26
25
26
25
26
27
28
27
28
27
28
27
28
27
28
27
28
27
28
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
11K0734
11K0834
11K0934
11K1034
11K1134
11K1234
11K1334
11K1434
11H0740
11H0840
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
11H0600
11H0700
11H0800
11H0900
11H1000
11H1100
11H1200
11H1340
11H13
11H0500
11H1240
11H12
11H0400
11H1140
11H11
11H0300
11H1040
11H10
11H0200
11H0940
11H09
11H0100
11H08
11H0640
38
11H07
11H0540
37
11H06
11H0440
38
11H05
11H0340
37
11H04
11H0240
38
11H03
11H0140
11H02
11H01
11K0234
11K1000
01
TRAFFIC
02
11H1300
FAST MOVING QUADRANT-HYUNDAI
11
TRAFFIC
04
11K0900
01
11H14
02
11K13
03
11K0800
01
11K12
02
11K11
04
11K0700
01
11K10
02
02
11K09
03
11K0600
01
11K08
02
11K07
04
11K0500
01
11K06
02
11K05
03
11K0400
01
11K04
02
11K03
01
01
11K14
11K0300
11K02
11K01
11K0200
Pick Path-Bin Section
SLOTTING: C, E & D CLASS
02
03
04
03
04
03
04
03
04
05
06
05
06
05
06
05
06
05
06
05
06
05
07
08
07
08
07
08
07
08
07
08
07
08
09
10
09
10
09
10
09
10
09
10
09
11
12
11
12
11
12
11
12
11
12
13
14
13
14
13
14
13
14
13
15
16
15
16
15
16
15
16
17
18
17
18
17
18
17
19
20
19
20
19
20
21
22
21
22
21
23
24
23
24
25
26
25
27
28
29
31
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
21K1634
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
21K1834
02
03
04
06
05
07
08
10
09
11
12
14
13
15
16
18
17
19
20
22
21
23
24
26
25
27
28
30
29
32
31
21K1934
01
02
03
04
06
05
06
07
08
07
08
10
09
10
09
10
11
12
11
12
11
12
14
13
14
13
14
13
14
15
16
15
16
15
16
15
16
18
17
18
17
18
17
18
17
18
19
20
19
20
19
20
19
20
19
20
22
21
22
21
22
21
22
21
22
21
22
23
24
23
24
23
24
23
24
23
24
23
24
26
25
26
25
26
25
26
25
26
25
26
25
26
27
28
27
28
27
28
27
28
27
28
27
28
27
28
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
21K2034
21K2134
21K2334
21K2434
21K2534
21K2634
21K2734
21H12640
37
38
37
38
37
38
37
38
37
38
37
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
21H1900
21H2000
SLOW MOVING QUADRANT-HYUNDAI
21H2100
21H2200
21H2300
21H2400
21H2500
21H26
38
21H25
37
21H24
38
21H23
21H2540
37
21H22
21H2440
38
21H21
21H2340
37
21H20
21H2240
38
21H19
21H2140
37
21H18
21H2040
38
21H1800
21H1940
21K2234
37
21H1700
21H1840
21K2700
38
21H1600
21H1740
21K2600
01
37
21H1500
21H1640
21K2500
01
38
21H16
AISLE
21K2400
01
21K1734
21H1540
21H15
21K2300
01
21H17
AISLE
04
21K2200
01
21H2600
12
21K27
02
21K26
03
21K2100
01
21K25
02
21K24
04
21K2000
01
21K23
02
21K22
03
21K1900
01
21K21
02
21K20
04
21K1800
01
21K19
02
21K18
03
21K1700
01
21K17
02
21K16
21K15
21K1600
01
21H27
SLOW MOVING QUADRANT-KIA
Bin Location Dimensions
Shelving
Profile
Type 1
Type 1
Bin Box
A
A
Brand
Length
HYUNDAI 11 1/16
KIA
11 1/16
Width
3 7/8
3 7/8
Height
3
3
# bays
19
16
# shelves/bay
6
6
# Bins/Shelf
12
12
12" deep
Type 1
Type 1
B
B
HYUNDAI 11 1/16
KIA
11 1/16
5 5/8
5 5/8
3
3
19
16
17
17
8
8
2,584
2,176
2
2
12" deep
Type 2
Type 2
C
C
HYUNDAI 11 1/16
KIA
11 1/16
5 5/8
5 5/8
6
6
19
16
14
14
8
8
2,128
1,792
2
2
24" deep
Type 3
Type 3
D
D
HYUNDAI 23 1/16
KIA
23 1/16
3 7/8
3 7/8
10
10
19
16
9
9
12
12
24" deep
Type 3
Type 3
E
E
HYUNDAI 23 1/16
KIA
23 1/16
6 7/16
6 7/16
10
10
19
16
9
9
24" deep
Type 3
Type 3
F
F
HYUNDAI 23 1/16 11 7/16
KIA
23 1/16 11 7/16
10
10
19
16
24" deep
Type 3
Type 3
G
G
HYUNDAI 23 1/16 15 7/16
KIA
23 1/16 15 7/16
10
10
30" deep
Type 3
Type 3
H
H
HYUNDAI 29 1/16 15 7/16
KIA
29 1/16 15 7/16
30" deep
Type 3
Type 3
I
I
30" deep
Type 4
Type 4
30" deep
Type 4
Type 4
12" deep
# Bins/Row
1,368
1,152
# Rows Sub Total
2
2,736
2
2,304
5,168
4,352
Total
5,040
9,520
22,400
2,052
1,728
4,256
3,584
Sub Total
2
4,104
2
3,456
7
7
1,197
1,008
8
6
9,576
6,048
15,624
9
9
4
4
684
576
10
12
6,840
6,912
13,752
19
16
9
9
3
3
513
432
6
6
10
10
19
16
9
9
3
3
513
432
3,078
2,592
Sub Total
6
3,078
6
2,592
HYUNDAI 29 1/16 23 13/16
KIA
29 1/16 23 13/16
10
10
19
16
9
9
2
2
342
288
6
6
2,052
1,728
3,780
J
J
HYUNDAI 29 1/16 23 13/16
KIA
29 1/16 23 13/16
16
16
19
16
6
6
2
2
228
192
4
4
912
768
1,680
K
K
HYUNDAI 29 1/16 47 1/4
KIA
29 1/16 47 1/4
16
16
19
16
6
6
1
1
114
96
4
4
456
384
Sub Total
7,840
7,560
5,670
42,606
5,670
840
11,970
Bin Dimensions-Type 1
14
Golden Zone (Example)
FAST MOVING QUADRANT-KIA
10K0200
10K1000
10K1100
10K1200
10K1300
10K1400
01
02
10K0300
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
10K0234
10K0334
10H0140
10H0240
10K0400
10K0434
10K0500
10K0534
10K0600
10K0700
10K0800
10K0900
10K0634
10K0734
10K0834
10K0934
10H0540
10H0640
10H0740
10H0840
10K1034
10K1134
10K1234
10K1334
10K1434
FAST MOVING QUADRANT-HYUNDAI
10H0940
10H1040
10H1140
10H1240
10H1340
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
38
37
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
36
35
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
34
33
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
32
31
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
30
29
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
28
27
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
26
25
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
24
23
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
22
21
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
20
19
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
18
17
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
16
15
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
14
13
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
10
09
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
08
07
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
06
05
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
04
03
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
02
01
10H0100
10H0200
10H0340
10H0300
10H0440
10H0400
10H0500
10H0600
10H0700
10H0800
10H0900
10H1000
10H1100
10H1200
10H1300
15
Strike Zone (Example)
10K 03~12
(KIA-FAST)
9 LEVEL
'D' CLASS
8 LEVEL
'D' CLASS
7 LEVEL
'D' CLASS
■ FAST GOLDEN ZONE
=> BAYS 1~8 &
6 LEVEL
'A'~'B' CLASS
5 LEVEL
'A'~'B' CLASS
4 LEVEL
'A'~'B' CLASS
3 LEVEL
'A'~'B' CLASS
BAYS 25~32
=> LEVEL 2~6
END CAPS: ALL LEVELS
'A' ~ 'B' CLASS
2 LEVEL 'A'~'B' CLASS
1 LEVEL
'D' CLASS
Length
Width
Height
23 1/16
6 7/16
10
HOW TO READ A LOCATION
• 10-H01-01-01-A
P1
P2
P3
P4
P5
• P1= Designates Sub-zone
10
• P2= Zone with Aisle Number 10H01
• P3= Drop in Aisle (Bay Number) 10H0101
• P4= Level Number 10H010101
• P5= Slot within level (Alpha) 10H010101A
17
HOW TO READ A LOCATION
• 10-H01-01-01-A
P1
P2
P3
P4
P5
• P1= Designates Sub-zone
10
• P2= Zone with Aisle Number 10H01
• P3= Drop in Aisle (Bay Number) 10H0101
• P4= Level Number 10H010101
• P5= Slot within level (Alpha) 10H010101A
18
PLUS
• PLUS
– PDA based Logistics
in the Ubiquitous System
• Characteristics
– Bar-code scanning
– Network dependant
– Ticket-less
– Real-time
Main Menu
On-dock
Reporting on-dock
1. Scan case No.
2. Check detail
3. Process (scan) case
No. again (report)
4. Go on to the next
case
On-dock sort
Sorting parts (docked)
1. Scan case No.
2. Scan part No. (report)
3. Sort into Cross-dock
and Put-away
4. Go on to the next
part
Put-away
Putting-away sorted
parts into the
repository
1. Scan part No.
2. Confirm location No.
3. Confirm part No. (in
stock)
4. Count quantity
5. Press enter (report)
6. Go on to the next
part
In-line put-away
Putting-away sorted
parts into the
repository orderly
manner
1. Scan part No.
(without sequence)
2. Click sort
3. Confirm location No.
4. Confirm part No. (in
stock)
5. Count quantity
6. Press enter (report)
7. Move on to the next
location
Picking Process3)
Picking Schedule (Priority)
- Generated by Ship-mode and Dist. Code
- Frequency : Daily midnight batch allocation & manual picking release
- How to Sequence (by unit 10) : Courier(P) 1010~, Air(A) 2010~, Sea(S) 3010~
- How to be used in PDA
⇒ Drop Picking order to worker’s PDA by Picking Schedule.
Picking Method
Description
PDA Screen-ID
Order Picking
One Picking order in one pick instruction
<301>
Multi Picking
More than two Picking orders in one pick instruction for same
distributor
<301>
Batch Picking
Combining parts from multiple orders in one pick instruction.
After picking, the Parts have to be sorted by order tag.
<311>
<312>
Pick Locations Assignment)
26
Picking Hardware
Pack Mule + Cart + SA Box
27
Picking
Picking parts from the
repository
1. Check instruction
and go to the
instructed location
2. Prepare order tag
and scan it
3. Confirm location No.
4. Confirm part No.
5. Count quantity
6. Press enter (report)
7. Move on to the next
instructed location