Hemp concrete HEMP CONCRETE Insulation plant ERASMUS INTENSIVE PROGRAM 2010 PASSIVE HOUSE CONCEPT Multi-Disciplinary International Project in Passive Design & Construction Alexandre GACOIN 1 Hemp concrete Summary 1 Hemp concrete, why? 1.1 Sustainable Development 1.2 Importance of energy-efficient buildings for the environment 2 Hemp concrete 2.1 Hemp 2.2 Lime 3. The characteristics of hemp concrete (data TRADICAL®) 3.1 Evolution of the mechanical characteristics 3.2 Energy performance 4. Implementation 4.1 Wall insulation: Wood frame 4.2 Dubbing interior insulation: mineral media 4.3 Moisture Coating: Inside/Outside 4.4 Insulation covering : Soil and floor 4.5 Roof Insulation Alexandre GACOIN 2 Hemp concrete 1. Hemp concrete, why? wealth intensive use of natural resources 1.1 Sustainable Development Throughout the nineteenth century, the concept of economic growth was based on economic criteria. In the same year, the concept of sustainable development appeared and became a significant factor. 1.5 1 0.5 In 1970, it is estimated that man consumed each year more natural resources than the nature would regenerate. humanity's accumulative ecological debt Number of Earth In the late twentieth, the developed countries realized that their wealth was based on intensive use of natural resources and that this mode would not last. = 1961 Alexandre GACOIN 1961 2009 3 Hemp concrete The concept of sustainable development was defined in 1987 by the World Commission on Environment and Development: "development that meets the needs of the present without compromising the ability of future generations to meet their own needs.“ Sustainable development implies economic growth together with the protection of environmental quality. Economy Society This form of development is a stable relationship between human activities and the natural world, which does not reduce the prospects for future generations to enjoy a life quality at least as good as our own. Environment The three pillars of sustainable development Alexandre GACOIN 4 Hemp concrete 1.2 Importance of energy-efficient buildings In the context of sustainable development, the construction, representing for 30% to 40% of global consumption of energy, plays a significant role. It is urgent to reduce the impact of buildings on the environment and to make buildings more energy-efficient: Significantly reduce the energy consumption of buildings and improve energy-efficiency Alexandre GACOIN 5 Hemp concrete In the fight against global warming, you must develop new resources that have an ecological, social and economic interest . Among these new resources, materials derived from plants are increasingly used in the buildings due to their considerable strengths. Hemp Ramie Flax Kenaf Jute Bamboo The hemp concrete combines the hemp qualities and lime qualities. Knowledge of these two products enables the implementation of hemp concrete and optimize its performance. Alexandre GACOIN 6 Hemp concrete 2. Hemp concrete Hemp shives Hemp Hemp concrete ! + Pure limestone Lime (slaked-lime) Alexandre GACOIN 7 Hemp concrete 2.1 Hemp Robust plant that can quickly produce large quantities of material Its culture is very respectful for the environment • little or no pesticides • no fertilizers • little water ... Alexandre GACOIN 8 Hemp concrete Hemp cultivation In France Reims Plant cycle Alexandre GACOIN Harvest 9 Hemp concrete 2.1.1 Hemp fiber In a cross section of hemp stalk, one notices that the thick-walled cells at the periphery: they are fibers. They serve to keep the right plant for its growth, and are the backbone. When the hemp is mature, the dried fibers represent approximately 35% of the weight. They are used for making paper pulp and for the manufacture of wool insulation. Alexandre GACOIN 10 Hemp concrete 2.1.2 Hemp shives The hemp shives are the central part of the hemp stalk. It’s the wood of the hemp stalk. It represents 45% of the weight of dried hemp. The hemp shives are in the form of aggregates. The hemp shives particles have a very low density and are very efficient in thermal and sound insulation. For building applications, the hemp shives are sifted and sorted to obtain the desired size. They are used for making mortars and light-weighted concrete insulation Alexandre GACOIN 11 Hemp concrete 2.2 Lime 2.2.1 Definition The lime comes from cooking of the purest limestone up to 900 ° C . limestone It is a healthy material for natural buildings • Foundation • Mortar • Waterproofing • Masonry Alexandre GACOIN 12 A limestone quarry extraction Hemp concrete Water (H2O) evaporation when drying Surface is exposed to Carbone dioxyde and uses (CO2) CARBONATION 2.2.2 The Limestone Life-Cycle Extract Carbon dioxyde (C02) Water (H20) Limestone Calcium Carbonate (CaO3) CALCINATION (Burn at 900°C) blast furnace APPILCATION Quicklime Fresh mortar Calcium Oxyde (CaO) SLAKING AGED ADDING MINERALS Slaked lime Added Water (H2O) Calcium Hydroxide Ca(OH)2 powder Adding Sand and Water 13 Hemp concrete 3. The characteristics of hemp concrete (data TRADICAL®) 3.1 Evolution of the mechanical characteristics 3.1.1 Durability • The new hemp concrete have a very good cohesion and very low density (<500kg/m3). • He had good results with freeze-thaw tests. °C 0 20 18 t Hemp concrete made with pure hydraulic binders (NHL) does not resist more than 2 cycles. The hemp concrete TRADICAL® resists 20 cycles. (This result is comparable only to pure limestone!) number of cycles 16 14 12 10 8 6 4 2 0 NHL2 Alexandre GACOIN NHL 3,5 NHL Z5 Tradical PF70 14 Hemp concrete 3.1.2 Compressive strength • The tests on hemp concrete made with natural hydraulic lime NHL does not exceed the compressive strength, (0.46 MPa). • The hemp concrete Tradical® resists to 1.46 MPa. 2 1.8 1.6 MPa 90 days 1.4 1.2 1 0.8 0.6 0.4 0.2 0 NHL2 Alexandre GACOIN NHL 3,5 NHL Z5 Tradical PF70 15 Hemp concrete 3.2 Energy performance 3.2.1 Hemp concrete and RT 2005 •The thermal transmittance of a wall is rated “U”. It characterizes the amount of heat passing through a wall, per unit time per unit area and unit temperature difference between the atmospheres located on both sides of the wall. The heat transfer coefficient expressed in W / m² K is the inverse of thermal resistance (R) of the wall. If its value is low, the construction will be well insulated. • 26 cm concrete hemp Tradical ® provides a heat transfer coefficient U=0.38 W/m2.K, compatible with the existing thermal regulation RT 2005. 26 cm Outside Inside heat Hemp Concrete 220 kg/m3 U=0.38 W/m2.K Alexandre GACOIN 16 Hemp concrete • Compared to other common materials with similar thermal resistance, “embodied energy” requirements for the manufacture of 1m2 hemp concrete wall are low. 3 2.7 2.4 2.1 1.8 1.5 1.2 0.9 0.6 0.3 0 2.36 2.5 2.36 2.5 Embodied energy Thermal esistance (R) (“Embodied energy” is the sum of all the energy needed to produce, use and recycling materials for industrial products) Alexandre GACOIN 12 10.8 9.6 8.4 7.2 6 4.8 3.6 2.4 1.2 0 11.69 6.36 5.6 3.94 17 Hemp concrete 3.2.2 Hemp concrete and RT 2010 To be consistent with the thermal regulation in 2010, the building walls must have a heat transfer coefficient U of the order of 0.2 W/m2.K. By varying the composition of hemp concrete can reach these values without much increase of the wall thickness. 5 cm 26 cm 5 cm Outside Inside Hemp Concrete 110 kg/m3 220 kg/m3 chaleur U=0.2 W/m2.K Alexandre GACOIN 18 Hemp concrete 3.2.3 Hemp concrete = Negative Carbon Like all plants, hemp uses carbon dioxide (CO2) from the air for growth. One hectare of hemp can use 15 tons of CO2 before its maturity. 300 round trips between Paris and London by plane! Negative Carbon Hemp Walls are 7 times Stronger than Concrete Alexandre GACOIN 1.47 kg CO2 The impact "Greenhouse Effect" of hemp concrete is -0.35 kg of CO2 while most materials emit CO2 0.50 kg or more ... 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 0.49 -0.35 19 0.5225 Hemp concrete 4. Implementation 4.1 Wall insulation: Wood frame Characteristics Composition to be determined Density Thermal conductivity Compressive strength at 90 days Air lime Lime putty Water + 60 à 70 L Hemp shives Boon + 44 kg 220 kg/m3 330 kg/m3 λ = 0,085 W/m.k 0,9 MPa =200 L Hemp concrete 200 L Alexandre GACOIN 20 Hemp concrete 4.2 Dubbing interior insulation: mineral media Rough-cast= Rough-cast= Rough-cast= + + + +60 L sand L sand +60+60 L sand Dubbing insulation Dubbing insulation Dubbing insulation dede From to 20 cm de 55 à 20 20 cm 5cm à5 20 cm Finish Coating Finish Coating Finish Coating Mortar to be determined 330 kg/m3 Density 440 kg/m3 Thermal conductivity λ = 0,107 W/m.k Air lime Lime putty Water + 80 à 100 L Hemp shives Boon + 66 kg Alexandre GACOIN =200 L Hemp concrete 200 L 21 Hemp concrete 4.3 Moisture Coating: Inside/Outside Rough-cast = Rough-cast= + + +60 L sable +60 L sand Rough-cast == + Rough-cast ++60 L sable +60 L sand sable Dubbing insulation de 5 à 20 cm Coating Finish Coating Coating Coating Dosage 825 kg/m3 Density 935 kg/m3 Thermal conductivity λ = 0,19 W/m.k Air lime Lime putty Water + 110 L HempBoon shives =200 L Hemp concrete + 165 kg Alexandre GACOIN 200 L 22 Terracotta tile on hemp concrete floor Wooden floor on hemp concrete Hemp floors on wooden boards Water Lime putty Air lime + _80 à 100 L Boon Hemp shives + 55 kg Composition to be determined Density Thermal conductivity Compressive strength at 90 days 4.4 Insulation covering : Soil and floor 275 kg/m3 385 kg/m3 λ = 0,096 W/m.k 1,1 MPa Hemp concrete =200 L Hemp concrete 200 L Alexandre GACOIN 23 Hemp concrete 4.5 Roof Insulation Air lime Lime putty Water + 40 à 50 L Hemp shives Boon + 22 kg =200 L Hemp concrete 200 L Mortar to be determined 110 kg/m3 220 kg/m3 Density λ = 0,06 W/m.k Thermal conductivity Alexandre GACOIN 24 Hemp concrete Thanks for your attention Alexandre.gacoin@univ-reims.fr Alexandre GACOIN 25