Größe: 12 cm x 12 cm
Position: 0 cm / 0 cm
Rahmen: 1,25 Pt weiß
Clean and efficient
cement process
Silo / Bagging / Conveyance
A Langley Holdings Company
Claudius Peters
1 Projects GmbH
Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon –
Pneumatic Conveying System
A Langley Holdings Company
2
Claudius Peters Projects GmbH
Storage Silo and Packing/Dispatch Systems
Storage Silo
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with Expansion Chamber – EC
with Inspection Chamber - IC
with Multi Extraction - ME
with Conventional Cone - CC
Packing Plant
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Rotary Packing Machine
In-Line Packing Machine
Automatic Bag Applicator
Bag Transport
Loading Plants
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Truck Loader
Waggon Loader
Palletising Systems
incl. Loading security systems
Claudius Peters Projects GmbH
Pneumatic Conveying System -FLUIDCON- System
Receiving bin /
Storage silo
Feeding device
Aerated FLUIDCON- pipe
FLUIDCON-Pipe consisting of:
1.) Standard pipe
2.) Fabric
3.) Aeration pad
4.) Fasteners
5.) Air socket
A Langley Holdings Company
Claudius Peters Projects GmbH
Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon –
Pneumatic Conveying System
A Langley Holdings Company
5
Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes Overview of features and advantages
Silotype
EC- Silo
IC- Silo
Function
ME- Silo
store
MC- Silo
CC- Silo
store/mixing
store
10 – 30
Silo diameter [m]
4 – 14
Silo height [m]
25 – 75
29 – 80
29 – 80
25 – 75
8 – 42
Storage capacity [m³]
Up to 45,000
Up to 44,000
Up to 44,000
Up to 45,000
Up to 5000
Discharge capacity [t/h]
No. of outlets
Aeroslide disposal
up to 1,000
2–4
1
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1 (2)
1
Radial
Tangential
Radial
99
98
99
Reclaim rate [%]
Features
5 – 15
Additional
storage
Inspection by Add. Space for Mixing effect
IC
equipment
up to 15 : 1
1 Blower
Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes Expansions chamber technology EC
Features
 Maximum storage
capacity
 Small installation height
 Discharge capacity
up to 1,000 t/h
 Silo diameter from
10 – 30 m
 1 central discharge
dd
 Radial disposal of
aeroslides
 Reclaim discharge rate
> 99%
A Langley Holdings Company
Advantages
 Use of expansion
chambers
 Saving silo corpus
 Short loading and
unloading time
 Optimal utilization of
spaces
 Saving of discharge
equipment
 No dead zones at
remnant discharge
 Purity of variety
Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes Inspection chamber technology - IC
Features
 Maximum storage
capacity
 Small installation height
 Installation of equipment
in the chamber
 Discharge capacity
up to 1,000 t/h
 Silo diameter from
10 – 30 m
 2 or more standard
discharges
 Relclaim discharge rate
> 99%
 low energy needs
 Inspection by ICchamber
A Langley Holdings Company
Advantages
 Use of ring chamber
f
 Saving silo corpus
 Small installation height
f
 Short loading and
unloading time
 Optimal utilization of
spaces
 High flexibility
f
 Purity of variety
f
 Saving operation costs
 During operation
Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes Multiextractionsilo ME
Features
 Simple silo body
 Installation of equipment
underneath the cone
 Applicable for
multicellsilo
 Discharge capacity
up to 1,000 t/h
 Silo diameter 10 – 30 m
k
 5 to 15 standard
discharges
 Relclaim discharge rate
> 98%
 low energy needs k
A Langley Holdings Company
Advantages
 Short installation time
 Low space needs
m
 Flexible range of
applications
 Short loading and
unloading time
 Optimized use of space
m
 High availability
f
 Purity of variety
m
 Saving operation costs
Claudius Peters Projects GmbH
Storage Silos - Facts
 Maximum storage capacity
 Optimized reclaim discharge capacity
 Dust free operation
 Low energy and operation costs
 Up to 45,000 m³ storage capacity
 More than 1,000 storage silos worldwide
in operation
A Langley Holdings Company
10
Claudius Peters Projects GmbH
Reference:
Votorantim Santa Cruz, Brazil
In operation: October 2010
1 x Multi Chamber Silo, 23 m diameter, 25,000 m³
1 x Mixing plant 180 t/h
3 x Bulk loader 250 t/h
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Claudius Peters Projects GmbH
Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon –
Pneumatic Conveying System
A Langley Holdings Company
12
Claudius Peters Projects GmbH
Scope of supply for
Packing and Dispatch Systems
 Bucket elevator
 Vibration screen
 Pre-bin with level indicator
 Rotary or In-Line
packing machine
 Automatic empty bag applicator
 Bag discharge and
rejection systems
 Bag transport system
 Spillage return system
 Dedusting filter system
 Loading systems
 Palletizing
 Electrical equipment
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Claudius Peters Projects GmbH
Packing Machines Types
Rotary Packing Machine
In-Line Packing Machine
 Capacity up to 4,500 bags/h
 Capacity up to 1,500 bags/h
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(25 kg bag)
No. of modules 3 – 12
14 and 16-Spout machine designed
A Langley Holdings Company

(25 kg bag)
No. of modules 1 – 4
14
Claudius Peters Projects GmbH
Filling systems for valve bags:
Horizontal (rotating) turbine system
Aeration in front of
the filling spout
Labyrinth with air
sealing system
Sealing air
connection
Advantages:
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No additional bearings necessary
Shortest filling times for Cement products
No additional greasing(s) necessary
No V-belt drive necessary
No dust penetration into motor bearings
To be considered as maintenance free
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Claudius Peters Projects GmbH
Modular Design - Advantages
 Compact Design
 Easy exchange of
modules
 Upgrading for existing
machines
 Less maintenance and
low repair works
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Claudius Peters Projects GmbH
Upstream Dustflow and Central Dedusting
Upstream 2 dedusting
channel per module
Central dedusting
direct to the filter
Dedusting at the
filling spout
Dust volume
Spillage material duct with
integrated rotating scraper
A Langley Holdings Company
per spout: ~ 20 m³/min
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Claudius Peters Projects GmbH
Controlling of Packer Feeding
Flow Control gate
Type PCD
Two way airslide
Dosing gate
Packer
Pre Bin
Features
 Continous feeding of several
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Packer Pre bins with one airslide
Dynamic material flow, depending
filling lever packer pre bins
Continous level of Packer pre bin
Optimization size of Packer pre bin
No additional aeration of packer
pre-bin necessary
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Claudius Peters Projects GmbH
Ultrasonic bag sealing systems for Packing Plants
Advantages:
 Dust free filling process
 Clean bags for the end client
 Bag handling after filling
more simple
(Palletizing & Loading)
 Bag cleaning equipment not
necessary
 Long storage of the bags
A Langley Holdings Company
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Claudius Peters Projects GmbH
Bag Sealing with Ultrasonic
Filling module equipped with:
• Ultrasonic valve sealing
• Parallel guided bag chair
• Automatic bag seat adjustment
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Claudius Peters Projects GmbH
Automatic bag application
Roller Magazine
 Application capacity up to 4,500 bags/h
 Roller magazine
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- Single Roller
- Double Roller Carousse
Option: Automatic bag size adjustment
Suitable for all brands of
rotary packing machines
A Langley Holdings Company
Cassette Magazine
 Application capacity up to 4,500 bags/h
 Cassette magazine (Empty bag storage capacity):
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3 m – 750 bags equivalent
5 m – 1,250 bags equivalent
Option: Automatic bag size adjustment
Suitable for all brands of rotary
packing machines
Claudius Peters Projects GmbH
Packing Plants: References 2002 -2011
Order
Date
Countries
Qty.
Type of Packer
Packing
Capacity [bag/h]
2010/
2011
Bulgaria, Germany,
Indonesia, Saudi
Arabia
7
8-Spout Rotary Packer
6-Spout Rotary Packer
2-Spout In-Line Packer
800 – 2,400
2008/
2009
China, Iran, Pakistan,
Russia, Turkey,
Indonesia,
20
300 - 2,400
2006/
2007
Iran, Vietnam, Norway,
China,Saudi Arabia,
Germany, Russia,
Indonesia
China, Iran,
Sierra Leone,
Saudi Arabia
24
8-Spout Rotary Packer
2-Spout In-Line Packer
1-Spout In-Line Packer
8-Spout Rotary Packer
6-Spout Rotary Packer
1-Spout In-Line Packer
22
8-Spout Rotary Packer
6-Spout Rotary Packer
2,000 – 2,400
Malaysia,Vietnam,
Romania, Russia,
Togo, Saudi Arabia,
El Salvador
13
12-Spout Rotary Packer
8-Spout Rotary Packer
2,400 – 3,600
2005/
2004
2003/
2002
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300 – 2,400
Claudius Peters Projects GmbH
Packing Plants - Facts
 Upstream dedusting
 Different filling systems
 Ultrasonic valve sealing system (dust free)
 Modular design
 Low maintenance and operation cost
 Up to 4,500 bags/h
 More than 190 Packing Plants worldwide
in operation
A Langley Holdings Company
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Claudius Peters Projects GmbH
Reference:
P.T. Semen Gresik, TUBAN III & IV, Indonesia
In operation: April 2012
4 x EC-Silos, 22 m diameter, 20,000 m³
4 x Bulk mobile loader, 120 t/h
6 x Packing Plant, 2,500 bag/h
A Langley Holdings Company
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Claudius Peters Projects GmbH
Reference:
P.T. Semen Gresik (Banyuwangi), Indonesia
In operation: February 2012
1 x EC-Silos, 18 m diameter, 10,000 m³
1 x Bulk Loader, 120 t/h
1 x Packing Plant, 2,500 bag/h
A Langley Holdings Company
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Claudius Peters Projects GmbH
Contents
1. Overview
2. Silo Technology
3. Packing Process
4. Fluidcon –
Pneumatic Conveying System
A Langley Holdings Company
26
Claudius Peters Projects GmbH
Introduction Why FLUIDCON?
Combine advantages – …
Advanatges
 Low conveying velocities
 Low wear / abrasion
 Low energy consumption
Advantages
 Flexible pipe routing
 Horizontal an vertical conveying
 Dust tight
… eliminate disadvantages
Disadvantages
 High installation height required
 Inflexible routing
 Only inclined conveyance applicable
A Langley Holdings Company
Disadvantages
 High conveying velocities
 Inclined conveyance not applicable
 High power consumption
Claudius Peters Projects GmbH
Conveying System Design of the FLUIDCON-system
Bulk material
Feeding device
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Pump
Pressure vessel
Rotary lock
Double pendulum flap
FLUIDCON- conveying pipe
 Blower
 Compressor
 Network
 Cyclone
 Troughed filter
 Bin mounted filter
Conveying air
Separator
Pressure generator
Bulk material
A Langley Holdings Company
Claudius Peters Projects GmbH
Introduction What offers FLUIDCON?
Characteristics
 Usage of all known feeding
devices
 Optimization of existing
conveying plants
 Horizontal, vertical and
diagonal conveying steps
 Optimized pipe routing
 Energy savings up to 75%
n
 Low conveying velocities
n
 Easy re-start, e.g. after
power failure
 Operation cost savings
d
 Reduction of wear, low grain size
destruction

d
 Use of blower / screw pumps
d
 High availability
d
 Low pulsation
 Optimal burner feeding
 Low conveying pressure
A Langley Holdings Company
Advantages
Claudius Peters Projects GmbH
Fluidcon - References 2002 -2011
Order
Date
Countries
Qty.
Material
Conveying
distance
[m]
Capacity
[t/h]
Cement,
Fly ash, Stucco,
Burnt oil shale,
Clinker dust,
Up to
Up to
600
300
Cement,
Raw meal, Alumina,
Kiln dust, Lignite fly
ash, Fly ash,
Gypsum, Coal dust,
Slag meal
Up to
Up to
480
300
Cement,
Raw meal,
Aluminium oxide,
Kiln dust, Fly ash,
Gypsum, Coal dust,
Slag meal
Up to
Up to
400
200
30
Claudius Peters Projects GmbH
2011/
2010/
2009
Germany, Saudi Arabia,
Switzerland, Russia,
Malaysia, France, Spain
18
2008/
2007
Germany, Norway, Russia,
USA, Great Britain, South
Africa, Montenegro, Austria,
Panama, Croatia,
Macedonia
37
Lithuania, Austria, Russia,
Gemany, Ukraine, Croatia,
Norway, Romania, Sweden,
Serbia
20
2006/
2005
A Langley Holdings Company
FLUIDCON- system Facts
 Mass throughputs from 1 – 600t/h
 Conveying distances from 20 – 600m
 Applicable for Cement, Raw Meal, Alumina,
Fly Ash, Blast Furnace Slag etc.
 X-Pump, rotary Lock, pressure vessel and
double pendulum flap as feeding device
 79 references all over the world
A Langley Holdings Company
Claudius Peters Projects GmbH
Thank you for your kind attention
A Langley Holdings Company
32
Claudius Peters Projects GmbH