Most Frequently Cited Serious Violations Construction – FY 2003 Most Frequently Cited Serious Violations in Construction – FY 2003 Standard & Subpart - 1926. Fall protection - Unprotected sides & edges 1652 501(b)(1) - M Scaffolds - Fall protection 451(g)(1) - L 100(a) - E 501(b)(13) - M 451(e)(1) - L 453(b)(2)(v) - L 451(b)(1) - L 652(a)(1) - P Head protection 1159 Fall protection – Residential construction 6’ or more 1090 Scaffolds - Access 1044 Aerial lifts – Body belt & lanyard 977 Scaffolds - Platform construction 925 Excavations - Protection of employees 890 Employee training 812 21(b)(2) - C Fall hazards training program 1053(b)(1) - X 1229 774 There were also 334 Section 5(a)(1) violations cited in construction SIC codes during this period. Number of Serious Violations - FY 2003 2 Subpart C - General Safety & Health (1926.20 - 35) Employee training programs 21(b)(2) 812 Standard - 1926. Inspections by competent person 20(b)(2) 542 Initiate and maintain accident prevention programs 20(b)(1) 419 Housekeeping 25(a) 266 Personal protective equipment 28(a) 113 Number of Serious Violations - FY 2003 3 Subpart D - Occupational Health & Environmental Controls (1926.50 - 66) Lead - Exposure assessment 62(d)(1)(i) 59 Standard - 1926. First aid training 50(c) 45 Gases, vapors, fumes, dusts & mists - Employee exposure 55(a) 41 Lead - Interim respiratory protection 62(d)(2)(v)(A) 38 Lead - Interim ppe 62(d)(2)(v)(B) 37 Number of Serious Violations - FY 2003 4 Subpart E - Personal Protective & Life Saving Equipment (1926.95 - 107) Head protection 1159 100(a) Eye and face protection Standard - 1926. 521 102(a)(1) PPE - Provided, used and maintained 279 95(a) Life jackets/vests 35 106(a) Lifesaving skiff for employees working over water 22 106(d) Number of Serious Violations - FY 2003 5 Subpart F - Fire Protection & Prevention (1926.150 - 159) 2A fire extinguishers - Building area Standard - 1926. 150(c)(1)(i) 150(c)(1)(iv) 53 Extinguishers on each floor 42 LP-Gas systems – Protection from vehicular traffic 36 153(o) Extinguishers within 50 ft. of flammables/combustibles 150(c)(1)(vi) 153(j) 28 Storage of LPG containers 21 Number of Serious Violations - FY 2003 6 Subpart G - Signs, Signals & Barricades (1926.200 - 203) Traffic signs at points of hazard 49 200(g)(1) Standard - 1926. Flagmen/traffic control* 33 201(a)(1)* Traffic control signs/devices - Requirements 28 200(g)(2) Barricades - Requirements 202 22 Flagmen – Appropriate garments* 201(a)(4)* 21 * OSHA’s standards for Signs, Signals, and Barricades were revised during FY 2003. The asterisked standards refer to the previous rule. Number of Serious Violations - FY 2003 7 Subpart H - Materials Handling, Storage, Use & Disposal (1926.250 - 252) Rigging equipment inspection & removal from service 46 251(a)(1) Standard - 1926. Torn/cut synthetic web slings - Removal from service 251(e)(8)(iii) 24 Exterior drop chutes 21 252(a) Custom lifting accessories – Load marking 251(a)(4) 11 Alloy steel chains - Identification 251(b)(1) 9 Number of Serious Violations - FY 2003 8 Subpart I - Tools: Hand & Power (1926.300 - 307) Woodworking tools - ANSI requirements 89 304(f) Standard - 1926. Tools designed for guards - Guards in place 59 300(b)(1) Guarding of rotating/moving parts 37 300(b)(2) Circular saw blade guarding 37 304(i)(1) Guarding of pulleys 307(d)(1) 29 Number of Serious Violations - FY 2003 9 Subpart J - Welding & Cutting (1926.350 -354) Cylinders secured upright 97 350(a)(9) Standard - 1926. Oxygen cylinder storage 78 350(a)(10) Valve protection caps 20 350(a)(1) Cables needing repair - In use 20 351(b)(4) Regulators/Gauges in working order 15 350(h) Number of Serious Violations - FY 2003 10 Subpart K - Electrical (1926.400 - 449) Branch circuits - Ground fault protection/ Assured equipment grounding conductor program 397 404(b)(1)(i) Standard - 1926. Grounding path 282 404(f)(6) Ground-fault circuit interrupters 191 404(b)(1)(ii) Equipment installation and use 403(b)(2) 173 Flexible cords – Strain relief 405(g)(2)(iv) 148 Number of Serious Violations - FY 2003 11 Subpart L - Scaffolds (1926.450 - 454) Scaffolds above 10 ft. - Fall protection 1229 451(g)(1) Standard - 1926. Scaffold access 1044 451(e)(1) Aerial lifts - Body belt and lanyard 977 453(b)(2)(v) Scaffold working levels - Planked or decked 925 451(b)(1) Training for employees using scaffolds 454(a) 542 Number of Serious Violations - FY 2003 12 Subpart M - Fall Protection (1926.500 - 503) Unprotected sides & edges - Fall protection 1652 501(b)(1) Fall protection - Residential construction 6’ or more Standard - 1926. 1090 501(b)(13) Fall hazards training program 734 503(a)(1) Fall protection - Roofing work on low-slope roofs 501 501(b)(10) Fall protection – Steep roofs 289 501(b)(11) Number of Serious Violations - FY 2003 13 Subpart N - Cranes, Derricks, Hoists, Elevators & Conveyors (1926.550 - 556) Cranes and derricks – Manufacturers’ specifications 26 550(a)(1) Swing radius at rear of crane barricaded Standard - 1926. 550(a)(9) 550(b)(2) 550(a)(5) 550(a)(6) 26 Crawler, locomotive, & truck cranes - ANSI B30.5-1968 23 Daily inspection - Competent person 20 Hoisting machinery – Annual inspection 18 Clearances between power lines and equipment 550(a)(15)(i) 550(a)(19) 18 Loads suspended or to be lifted – Employees kept clear 18 Number of Serious Violations - FY 2003 14 Subpart O - Motor Vehicles, Mechanized Equipment, & Marine Operations (1926.600 - 606) Earthmoving/compacting equipment - Reverse signal alarm 51 602(a)(9)(ii) Standard - 1926. Industrial trucks - ANSI B56.1-1969 51 602(c)(1)(vi) Lifting/hauling equipment - Use of safety platform 45 602(c)(1)(viii)(A) Bi-directional machines - Horn 602(a)(9)(i) 27 Powered industrial trucks – Unauthorized riders 602(c)(1)(vii) 25 Number of Serious Violations - FY 2003 15 Subpart P - Excavations (1926.650 - 652) Employee protection in excavations - Protective system use 890 652(a)(1) Standard - 1926. Egress from trench excavations 451 651(c)(2) Inspections by competent person 364 651(k)(1) Protection from falling/rolling materials/equipment 361 651(j)(2) Competent person inspection - Employees removed from hazard 651(k)(2) 101 Number of Serious Violations - FY 2003 16 Subpart Q - Concrete & Masonry Construction (1926.700 - 706) Reinforcing steel - Guarding Standard - 1926. 701(b) 304 Masonry walls - Bracing 706(b) 24 Formwork – General requirements 703(a)(1) 13 Number of Serious Violations - FY 2003 17 Subpart R – Steel Erection (1926.750 - 761) Protection from fall hazards 760(a)(1) Fall hazard training 300 Standard - 1926. 64 761(b) Fall protection for connectors – 15’ to 30’ 23 760(b)(3) Written notification prior to steel erection 20 752(b) Fall protection for connectors – More than 2 stories or 30’ 760(b)(1) 15 Number of Serious Violations - FY 2003 18 Subpart T - Demolition (1926.850 - 860) Engineering survey - Prior to operations 36 850(a) Standard - 1926. Chutes – No material dropped outside structure unless protected 11 852(a) Walls/floors shored or braced when employees work inside structure 10 850(b) Wall openings protected 850(g) 6 Stairs, passageways, ladders – Inspected and maintained 851(b) 6 Number of Serious Violations - FY 2003 19 Subpart X - Ladders (1926.1050 - 1060) Portable ladders 3 feet above landing surface 774 1053(b)(1) Standard - 1926. Stairrails & handrails 321 1052(c)(1) Appropriate use of ladders 193 1053(b)(4) Stairways/ladders required 1051(a) 176 Training program 1060(a) 149 Number of Serious Violations - FY 2003 20 Subpart Z - Toxic & Hazardous Substances (1926.1100 - 1152) Asbestos - Exposure assessment by competent person 17 1101(f)(2)(i) Standard - 1926. Asbestos - Training program 17 1101(k)(9)(i) Asbestos - Class I, II, & III asbestos work in regulated areas 15 1101(e)(1) Asbestos - Protective clothing 15 1101(i)(1) Asbestos - Monitoring 1101(f)(1)(i) 11 Number of Serious Violations - FY 2003 21 Hazard Communication (1910.1200) Cited in Construction SIC Codes Written program 168 1200(e)(1) Material Safety Data Sheets Standard: 1910. 63 1200(g)(1) Material Safety Data Sheets readily accessible 62 1200(g)(8) Information and training 59 1200(h)(1) Training initially and for new hazards 56 1200(h) Number of Serious Violations - FY 2003 22