Knorr-Bremse Group
Conferintele Club Feroviar
10.04.2014
Prezentare Adrian Puscasu
Knorr-Bremse Group
Knorr-Bremse OPK
Knorr-Bremse Original Parts Kits
It’s all in there!
Efficient maintenance and overhaul is important for
maintaining the economic viability of rail vehicles –
which means that quality of service and a reliable
supply of original parts are crucial.
OPK benefits
 Reduction of procurement costs
 Reduction of overhaul costs
 Higher process safety (poka-yoke-effect)
Knorr-Bremse Original Parts Kits are a welldesigned contribution towards optimizing processes.
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OPK Customers
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Knorr-Bremse Original Parts Kits
It’s all in there!
Efficient maintenance and overhaul work is important
for maintaining the economic viability of rail vehicles –
which means that quality of service and a reliable
supply of original parts are crucial.
Knorr-Bremse Original Parts Kits are a well-designed
contribution towards optimizing processes.
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Original Parts Kits
The Way to improve your Overhaul Process
Why does KnorrBremse work with
Original Parts Kits?
Knorr-Bremse Kits are a sophisticated step to
optimize our customer’s service process using
original parts from Knorr-Bremse.
What are Original
Parts Kits?
Kits for overhaul of Knorr-Bremse units
(no assembly kits, no repair kits)
What is part of a
Original Parts Kit?
All parts which are needed for overhaul of a unit
(all parts with VZK A and B and low value parts with
VZK C)
Notes
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Source:
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What is new?
One kit part number linked to
one component overhaul
 All parts for the complete overhaul
contained in only one kit
 Content arranged in kit according
to the assembly groups of the
component
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What is new?
Clearly arranged standard layout
 Clearly arranged cartons instead of
plastic package in package
 Parts are easy to identify
 Easily stackable
 Good protection of packaged goods
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more efficient
By using Original Parts Kits
you can…
… raise your profitability
 By cutting your costs
… raise your quality
safer
better
… raise your efficiency
 By reducing your failure  By reducing your
potentials
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more economical
logistic complexity
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Reduce your costs by using Original Parts Kits
Reduction of
of procurement
procurement costs
costs
Reduction
 Combine all required parts for your overhaul in one part number
 Bundle your spare part demand at one supplier (one stop shopping)
 Simplify your procurement process
Reduction of
of overhaul
overhaul costs
costs
Reduction
 Simplify your preparatory work by reducing your picking processes
 Simplified work process using clearly arranged original parts kits packaging
 To exchange parts can be more efficient than testing
Reduced consequential
consequential costs
costs
Reduced
 More safety in your overhaul work (poka-yoke-effect)
 Secured state of the art quality standards in your overhaul
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Original parts kits: Product, features, and benefits
1. Service
 Packaging process of all single components at KnorrBremse in one box
 Simplified work preparation at our customer
 Simplified logistic process at our customer
2. Safety
 Secure overhaul quality using original parts
 Minimize failures in your overhaul (poka-yoke-effect)
3. Original parts and packaging
 All single components according to overhaul directions
of the device
 Including standard DIN parts
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Original parts kits: Product, features, and benefits
Features




Original parts complete for overhaul in one package
Clearly arranged in a carton packaging
All single components easy to remove from package
General layout drawing printed in lid
Customer benefits




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Easier ordering process
Reduction of logistic costs
Cost reduction in work preparation and in overhaul
Increased overhaul quality
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Cost Reduction in Procurement Process of Spare Parts
ordering
Demand
Dispo
delivery / warehousing
techn. +
logistical
clarification
Order
entry
Order
Management,
Tracing,
monitoring
Picking +
Transport
Outgoing/
incoming
inspections
usage
WareInvoicing +
housing clarification
Withdrawal/
work preparation
Overhaul
Saving
potential
Simplification and savings potential
Saving potential in one procurement process*:
57,-€
118,-€
210,-€
35,-€
* Calculation base: Procurement of 15 parts for overhaul as single
component orders or as one kit order
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Basis: Kit consisting of 15 single components
Cost saving potential in customer procurement process
Ordering costs
Delivery/storage costs
Usage costs
1. Scheduling (p. pc.)
1,50 €
1. Transportation costs (p. deliv.) 10,00 €
1. Stock withdrawal (p. pc.)
2a. Technical/logistics (p. pc.)
2,00 €
2. Goods receiving, inspection,
warehousing (p. pc.)
5,88 €
2. Work preparation and picking (p. pc.)
0,50 €
20,00 €
2b. Clarification kit
3. Ordering
1,00 €
4. Monitoring of dates
1,00 €
Demand
Dispo
8,00 €
3. Invoice check (p. deliv.)
ordering
delivery / warehousing
techn. +
logistical
clarification
Order
entry
Order
Management,
Tracing,
monitoring
Picking +
Transport
Outgoing/
incoming
inspections
2,00 €
usage
WareInvoicing +
housing clarification
Withdrawal/
work preparation
Overhaul
Saving
potential
Cost saving potential
w/o kit
Cost saving potential
w/ kit
Δ
w/o kit
Cost saving potential
w/ kit
Δ
w/o kit
W/ kit
Δ
1.
22,50
1,50
21,00
1.
30,00
10,00
20,00
1.
30,00
2,00
28,00
2a.
30,00
2,00
28,00
2.
88,20
5,88
82,32
2.
7,50
0,50
7,00
2b.
-
20,00
-20,00
3.
24,00
8,00
16,00
3.
15,00
1,00
14,00
4
15,00
1,00
14,00
Σ
82,50
25,50
57,00
Σ
142,20
23,88
118,32
Σ
37,50
2,50
35,00
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Overall cost saving: 210,32 €
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Original Parts Kits
„The whole is more than the
sum of its parts.“
(Aristoteles)
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Thank you very much for your attention
Knorr-Bremse S.R.L.
Mr Adrian Puscasu
Sos. Vitan-Barzesti nr. 9A, Secotr 4
Bucuresti, Romania
Knorr-Bremse Group
Mobile: +40 745 067 770
Email: adrian.puscasu@knorr-bremse.com
www.knorr-bremse.ro