Small Engine Safety - NAAE Communities of Practice

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Small Engine Safety

Vocabulary

• Safety - state or condition of being safe, freedom from dangers, risk, or injury

• Accident - any suddenly occurring, unintentional event which causes injury or property damage

• First Aid - immediate, temporary care given the victim of an accident or sudden illness until the services of a physician can be obtained

Vocabulary

• Carbon Monoxide - colorless, odorless, very poisonous, gas formed by incomplete combustion

• Battery - number of complete electrical cells assembled in one housing or case

• Service Manual - professional book giving exact details, tools, and procedures for servicing one or more types of engines

Vocabulary

• Compressed Oxygen - oxygen processed for purity and compressed in bottles

• Carburetor/Parts Cleaner - chemical solution for dissolving deposits such as grease, varnish, gum, and paint from parts without damage to the metal

Vocabulary

• OSHA - Occupational Safety and Health Act

• CPSC - Consumer Product Safety Commission

Safety Color Codes

• Green - designates location of safety and first aid equipment

• Yellow - designates caution

• Orange - designates dangerous parts of equipment with may cut, crush, or shock

• Red - identifies the location of fire fighting equipment

• Blue - designates caution against starting equipment while it is being worked on, or against the use of defective equipment

• Ivory - reflects light and “shows the way”

Maintaining a Safe and Orderly Shop

• Arrange machinery and equipment to permit safe , efficient work practices and ease in cleaning

• Stack or store materials and supplies safely in proper places

• Store tools safely in cabinets, racks, or other suitable devices

• Keep working areas and work benches clear and free of debris and other hazards

Maintaining a Safe and Orderly Shop

• Keep floors clean and free from obstructions and slippery substances

• Keep aisles , traffic areas, and exists from of material and other debris

• Properly dispose of combustible materials or store them in approved containers

• Store oily rags in self- closing or spring-lift metal containers

Maintaining a Safe and Orderly Shop

• Know the proper procedures to follow in keeping the work area clean and orderly

• Have sufficient brooms, brushed, or other housekeeping equipment available

Class of Fires

• Class A - fires that occur in ordinary combustible materials

– Wood, rags, garbage

• Class B - fires that occur with flammable liquids

– Gas, oil, grease, paints

• Class C - fires that occur in or near electrical equipment

– Motors, switch panels, electrical wiring

• Class D - fires that occur with combustible metals

– Magnesium

Fire Triangle

• http://www.youtube.com/watch?v=83J1

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Types of Fire Extinguishers

• Pressurized Water - used on Class A fires

• Carbon Dioxide - used on Class B and C fires

• Dry Chemicalused on Class B, C, D fires

• Foam - used on Class A , B fires http://www.youtube.com/watch?v=jxt3h5WQ3As

Fire Prevention

• Never strike sparks in a room or area where flammable liquids are used or stored

• Use only approved safety cans for storage of flammable liquids and label them properly

• Do not fill a hot or running engine with gas

• Use a commercial nonflammable cleaner for cleaning tools and parts

Fire Prevention

• Change any oil or gasoline soaked clothes immediately

• Learn the location and use of fire extinguishers for each class of fire

• Dispose of oil and gas soaked rags in proper place

• Avoid placing live electrical wires near fuel lines, carburetors, has tanks, or gas cans

Oil and Grease

• Wipe up at once any spilled oil and grease

• Do not direct oil spray toward other workers

• Do not pour old oil on the ground, or down the sink

• Do not oil an engine while it is running or attempt to oil or wipe moving parts

Eye Protection

• Always Wear Eye Protection:

– Grinding, chipping, or drilling

– Working under equipment

– Operative abrasive discs

– Charging batteries or using caustic cleaning compounds

Electrical

• Any and all dangerous conditions of equipment should be reported to instructor

• Treat all electrical equipment as “live” until your have checked

• Use third wire cords and plugs to ground all tools

• Check cords, plugs, and sockets

• Eliminate cords and wires as trip hazards

• Coil and hang or store power tools and cords properly

• In case of emergency be prepared to turn off electrical power switch and/or main switch

Air Pressure

• Never use compressed air equipment for dusting off clothing or work benches

• Never use compressed oxygen in place of compressed air

• Use compressed air for the purpose for which it is intended

Equipment

• Do not operate any machine without having been instructed on its use

• Never start an engine before determining that everyone is in the clear

• Never start and engine without knowing how to shut it off

• Keep hands and clothing away from moving parts

– Flywheels, blades, fans, gears, pulleys, belts, chains,

PTO’s

Equipment

• Never run an engine in an inadequately ventilated place

• If you lack the proper tool for the job, consult your instructor

• Wear reasonably tight fitting , appropriate clothing while working in the shop

– No more- slippers

• Always disconnect and ground the wire from the spark plug before inspecting or repairing equipment

Equipment

• After reassembly be sure all parts, nuts, bolts, and screws are securely in place

• Use ear protection as needed

Batteries

• Handle batteries with care and use a battery strap or carrier

• Always hold batter upright and set securely so there is no danger of spilling acid

• Never smoke, use and open flame , or cause a spark on battery terminals

• When mixing battery solutions, always pour acid into water

• If acid splashes on you, immediately flush with cold water

Consumer Product Safety Commission

• June 30 th , 1982last day walk-behind power lawnmowers could be built or imported for US consumers without complying with the CPSC

“Safety Standard for Walking-Behind Power

Lawnmowers

• The standard defines a “walk-behind lawnmower” as a grass cutting machine with a minimum cutting width of 12”

Consumer Product Safety Commission

• The standard specifies performance requirements for most rotary lawnmowers manufactured or imported after June 30, 1982

• Every affected rotary lawnmower must carry a certification label

• A blade control system is required that stops the blade completely within 3 seconds after release of control

• The standard specifically applies to the manufacturer and initial sale to consumers

4 General Shop Safety Rules

#1All injuries should be treated at once

#2Safety equipment and shoes should be used and worn as required

#3Running or horseplay are not permitted in the shop at any time

#4Any and all dangerous conditions or damaged equipment should be reported to the instructor

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