Injectronics
Challenges and Opportunities in
Remanufacturing Transportation Electronics and
Mechatronics
交通电子产品
在再制造领域的机遇与挑战
Presenter – Rex Vandenberg (Managing Director)
发言人——Rex Vandenberg （Injectronics 总裁）
Challenges and Opportunities in
Remanufacturing Transportation
Electronics and Mechatronics
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Population
Remanufactured
/ Remanufacturing再生产与
Land Size
在生产
What is ?什么是再生产？
Who is ? 谁来做？
Why ? 为什么要这样？
How to ? 如何实现？
Future Challenges and Opportunities 未来的机
遇与挑战
Injectronics
Remanufacturing Solutions for
Transportation Electronics
What is Remanufacturing?
什么是“再生产“？
A
process designed to restore a
failed component back to original
( or upgraded) specifications.
 “再生产”是将一个受损零件恢复到
原始状态（或升级）的过程。
Remanufacturing Solutions for
Transportation Electronics
What is Remanufacturing?
什么是“再生产“？
 Usually
done in Batches/Volume
(as opposed to a one of repair)
 相对于单个维修而言，“再生产”通
常是批量进行的。
Remanufacturing Solutions for
Transportation Electronics
What is Remanufactured
可再生产的器件
ECM + PCM
发动机控制
模块
Air meters
进气流量传
感器
Body Control
车身控制模块
Climate control
空调系统控制
Transmission
变速箱控制模
块
Instrumentation
仪表盘
Remanufacturing Solutions for
Transportation Electronics
Cruise Control
定速巡航模块
ABS
防抱死刹车系统
What is Remanufactured
可再生产的器件
Diesel Control Modules
柴油机控制模块
Interior Command Centres
中控台
PSG Module
柴油泵控制模块
Transmission Control Modules
变速箱控制模块
Remanufacturing Solutions for
Transportation Electronics
Electronic Power Steering
电子助力转向系统
Info displays
信息显示
Sensors
传感器
Powertrain
动力传动
Used in all areas
全方位应用
Body Control
车身控制
Electronic Control
Modules
电子控制模块
Air, Fuel, Ignition Control
进气，燃油和点火控制
Increasing Use
趋向广泛使用的系统
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ABS/ etc/ ESP Modules 防抱死模块/电子稳定控制模块
Body Control Module 车身控制模块
Instrumentation 仪表
Throttle Bodies 节气门体
Adaptive Cruise Control 自适应巡航控制
Hybrid / Electric cars混合燃料/电动汽车
Brake by wire 线传制动
Lane Departure 车道偏离警示
Entertainment / Sat Nav 休闲/卫星定位系统
Injectronics
Remanufacturing Solutions
Solutions for
for
Remanufacturing
Transportation Electronics
Electronics
Transportation
Who is Remanufacturing?
谁来做“再生产”？
 Aftermarket
– selling through Parts
stores
 售后市场——通过零部件商店销售
Remanufacturing Solutions for
Transportation Electronics
Who is Remanufacturing?
谁来做“再生产”？
 OE
– Tier 1,2 and Vehicle
manufactures,
 原厂件——各级分销商和车辆制造商
Remanufacturing Solutions for
Transportation Electronics
OE & Tiers opportunity
原厂件和分销商的机会
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Warranty testing programs 保修测试程序
Warranty / Extended Warranty Replacement 保
修/延长保修的替代产品
Software / Hardware Updates 软硬件升级
Root cause analysis 根本原因分析
Remanufactured programs 再生产程序
Remanufacturing Solutions for
Transportation Electronics
OE & Tiers opportunity
原厂件和分销商的机会
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Financial alternative to new $ 更经济的替代品
Supply Time 供货期
Obsolete Products Replacement 替代过时产品
Green Legislation 环保法规
Remanufacturing Solutions for
Transportation Electronics
Why Remanufacture?
为什么要“再生产”？
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Environmental benefits achieved.保护环境
 Reduction in new manufacturing =Reduces landfill
 减少生产新品 = 减少垃圾填埋
 Reduced energy consumption
 降低能源消耗
Substantial cost savings节省替代费用
Remanufacturing Solutions for
Transportation Electronics
Why Remanufacture?
为什么要“再生产”？
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Supply efficiencies
 “End of production” continual supply
 Reduced “all time buy” inventories
 Reduced need for inefficient small batch production runs.
 Reduced vulnerability to sub component suppliers
供货效率
 停产产品的可持续供货
 减少购货库存
 减少低消耗、小批量产品的需求量
 减少不稳定的零件供货商
Remanufacturing Solutions for
Transportation Electronics
Why Remanufacture?
为什么要“再生产”？
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Customer Demand
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Becoming widely accepted throughout industry.
 Compliments new product programs
 Enhances long term customer loyalty for ageing vehicles
 Accepted in warranty replacement programs.
消费者需求
 正广泛的被业内接受
 关注新产品
 增强老款车的客户忠诚度
 可以保修更换
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Remanufacturing Solutions for
Transportation Electronics
Remanufacturing Process
“再生产”过程
Logistics
运输
Reject
拒绝
Customer
顾客
Pre test
预测试
Cleaning
清洁
Root Cause analysis
故障原因分析
Packaging
包装
Assembly
组装
Remanufacturing Solutions for
Transportation Electronics
Dismantling
拆解
Remanufacture
维修
Testing
测试
Remanufacturing Process
“再生产”过程
Research and Development 研发阶段
Population
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Initial Investigation 调研
Land Size
Failure modes 失效模式
Project Specifications 项目计划
Information Collecting 信息采集
Reverse Engineering 逆向工程
Injectronics
Remanufacturing
RemanufacturingSolutions
Solutions
Solutionsfor
for
for
Remanufacturing
Transportation
TransportationElectronics
Electronics
Electronics
Transportation
Remanufacturing Process
“再生产”过程
Research
Population and Development研发阶段
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Software
Land Size engineering 软件工程
Component Replacement 部件替代
Testing Processes 测试过程
Jigs / Fixtures Design 设计卡具或特定工具
Testing Processes 测试过程
Design and validation of remanufacturing process
设计和验证再生产程序
Ongoing root cause analysis 持续的失效分析
Injectronics
Remanufacturing
RemanufacturingSolutions
Solutions
Solutionsfor
for
for
Remanufacturing
Transportation
TransportationElectronics
Electronics
Electronics
Transportation
Test Equipment测试设备
Virtual Automotive Simulator
Population
可视化汽车模拟仪
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Size between a P.C and a Device
An Land
interface
Under Test
电脑和待测设备的交互界面
Drives Component on the bench
在测试台上实现器件的驱动
Stimulates inputs and monitors outputs
and compares to previously recorded
results of reference units.
模拟输入，监控输出
Remanufacturing Solutions for
Transportation Electronics
Population
Land Size
Injectronics
Remanufacturing
Remanufacturing Solutions
Solutions for
for
Transportation
Transportation Electronics
Electronics
Temperature/ Vibration testing
温度和震动实验
Population
Land Size
Remanufacturing Solutions for
Transportation Electronics
Dismantling 拆解
• Physical 机械
• Heating 热力
• Chemical 化学
Remanufacturing Solutions for
Transportation Electronics
Dismantling拆解
Remanufacturing Solutions for
Transportation Electronics
Dismantling 拆解
Remanufacturing Solutions for
Transportation Electronics
Conformal coating removal &
Preparation 清除胶体和维修
Conformal coating removal
清除覆盖胶体
Old wire removal
移除原有连线
Pad preparation
修理焊盘
Remanufacturing Solutions for
Transportation Electronics
Software Challenges
软件挑战
-Serial Data Interpretation 串行数据分析
- Immobilizer bypassing 防盗破解
- ECM Output / Component Activation 执行器驱动测试
- ECM Input serial read back ( live data ) 环境变量读取
- Fault code reading 读取故障码
- Fault code clearing 清除故障码
- Hardware / Software identification 软硬件识别
- Software updating / re-flashing 软件升级/再烧写
-Resetting / unlocking 复位/解锁
Remanufacturing Solutions for
Transportation Electronics
Why do electronics fail ?
为什么电子产品会失效？
Injectronics
Remanufacturing Solutions
for
Remanufacturing
Solutions for
Transportation Electronics
Transportation Electronics
Failure
Modes
失效模式
Remanufacturing Solutions for
Transportation Electronics
Fine wire
bonding
机械手焊接
Remanufacturing Solutions for
Transportation Electronics
Fine wire
bonding
机械手焊接
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Population
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Generic
Land but
Size Obsolete
普通但过时的器件
Custom made /
unobtainable
顾客自制的或难获得的器
件
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
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Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
Replacement Components
器件替代
Remanufacturing Solutions for
Transportation Electronics
26
Future opportunities
未来的机遇
Population
Land Size
Future Hybrids 混合动力车
2 Million on the road
Est 30% of sales by 2015
至2015年，估计200万上路，约占销售的30%
Remanufacturing Solutions for
Transportation Electronics
Company Profile 公司简介
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Established 1983 建立于1983年
Hallam, Melbourne 位于澳大利亚墨尔本哈
拉姆地区
Quality endorsed company 质量认证企业
Remanufacturing Solutions for
Transportation Electronics
Company Profile 公司简介
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Exporting to several countries including Europe,
USA, Asia, UK, China, Africa, Mexico
出口欧洲、美洲、亚洲等多个国家和地区
Committed to Research and Development for
future technology
致力于研发未来科技
10% of staff employed in Research and
Development
研发人员占总员工的10%
Remanufacturing Solutions for
Transportation Electronics
Working together
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We all have an obligation towards
Recycling 我们致力于循环再生利用。
By helping and working with each other
we can increase the acceptance of
recycling / remanufacturing.通过互帮互
助，我们提高了公众对循环再生和“再
生产”品的认识度。
Injectronics
Remanufacturing
RemanufacturingSolutions
Solutions
Solutionsfor
for
for
Remanufacturing
Transportation
TransportationElectronics
Electronics
Electronics
Transportation
Injectronics
Challenges and Opportunities in
Remanufacturing Transportation Electronics and
Mechatronics
交通电子和机电一体化
在再制造领域的机遇与挑战
Presenter – Rex Vandenberg (Managing Director)
发言人——Rex Vandenberg （Injectronics 总裁）