Total Maintenance Services Maintenance Construction Providing A Full Circle Of Services Reliability Customer Service: Justin Murray 740-649-5827 email@example.com www.totalmaintenanceservices.net P. O. Box 460 Chillicothe, Ohio, 45601 Customer Service: Patti Woods 740-253-1645 firstname.lastname@example.org Total Maintenance Services TMS MISSION STATEMENT TMS will serve our customers with excellence, have safe work practices, continually develop our capabilities and employees to meet our customer’s needs and will be good stewards of industry TMS COMPLIANCE STATEMENT As TMS continually grows as a competitive company, adherence to safe, compliant and ethical work practices will be paramount Total Maintenance Services Discussions • Company Profile • Safety • Millwright Work • Pipe Work • Welding • Boiler Work • Work Examples • References • Certifications/Affiliations Total Maintenance Services Company Profile Incorporated and in business since 1993 Support all crafts; millwrights, pipe fitters, welders (all processes), sheet metal fabricators, concrete laborers, electricians and controls Provide construction, maintenance, maintenance reliability services and engineering services TMS craft workers are predominately from Southern Ohio, with supplemental geographic help from local areas as needed Total Maintenance Services Company Profile Company owner, John Bechie, is a 1988 graduate of Ohio State University with a BS in Welding Engineering. Mr. Bechie has 23 years experience in industry, including construction, maintenance, maintenance reliability, engineering, and welding design/QC administration. Sales Director/Safety Director, Justin Murray, is a 1984 graduate of Oklahoma State University with a BS in Mechanical Power Technology. Mr. Murray has 24 years experience in industry, including construction , maintenance, maintenance reliability and engineering. Coordination and Logistics Director, Jack Lunsford, has 38 years experience in industry with an emphasis on construction management, sheet metal design, fabrication and installation. Operations Director, Sean Corbitt, is a 1998 graduate of University of Cincinnati with a BS in Civil Engineering. Mr. Corbitt has 11 years experience in maintenance and reliability of boiler systems, steam turbines, power plant equipment and building construction. Project Manager, Christopher Hoffman is a 1989 graduate of Ohio State University with a BS in Welding Engineering. Mr. Hoffman has 22 years experience in industry, including construction, maintenance, maintenance reliability, engineering, and welding design/QC administration. Project Manager and Planning Coordinator, Patti Woods, has 27 years experience in industry with an emphasis on maintenance, maintenance planning, outage coordination/planning and scheduling. Ms. Woods also has vast experience in MRO management. Superintendent, Dale Skaggs, has 22 years experience in industry with an emphasis on millwrighting, rigging, alignment, pipe fitting and welding. Superintendent, Tom Dixon, has 41 years experience in industry with an emphasis on millwrighting and rigging. Other TMS Staff Members : James Maimone (Business Manager) and Rhonda Caplinger (Office Manager), Lisa Taylor (Office Coordinator) and Superintendents Gus Lunsford, Derek Smith, Ray Mutter, Bob Colburn , Rick Logan and Doug Minton. Total Maintenance Services Company Profile List of Major TMS Customers Paper Mills: Clearwater Paper Kerry Food Ingredients Domtar Paper – 6 facilities International Paper – 6 Mars Foods New Page Paper - 2 Georgia Pacific Crazy Glue Smurfit Stone Container - 3 Other Industries: PPG Industries Appleton Papers Dayton Power & Light - 5 Adena Regional Medical Center Glatfelter Paper Cargill - 2 Austin Powder Company Temple Inland Paper - 4 Marathon Petroleum Anheuser Busch Corp., Metal Ohio Paperboard YUSA Automotive Container Corporation Wausau Paper Showa Aluminum Automotive CEMEX Corporation Sonoco Paper New Sabina Industries Automotive Mill’s Pride Furniture Schweitzer Mauduit Paper Ahresty Automotive VeraSun Energy Atlas Roofing and Paper ISP Industries Dennis Group Rand-Whitney Paper Otterbein College Imperial Sugar Abitibi Consolidated Paper Woeber Mustard PBM Nutritionals Enerquin General Mills Valero Metso Paper Tate & Lyle Paperchine Global Performance/Honda Packaging Corporation of America American Electric Power Total Maintenance Services Safety Excellent safety record. EMR = 0.35 Daily tool-box meetings Weekly safety meetings Tool and equipment inspections Daily site job safe work plans OSHA 10-hour and/or OSHA 30-hour training NCMS, PEC Premier, ARSC safety qualifications and training for the oil & gas industry, along with qualified with SMI safety and ISNetworld Site-specific safety training for all plants Job Mentoring Safety training (Behavioral Based Safety) 9-point drug and alcohol screening for new hires, for cause and company-wide random testing Management job-site audits Total Maintenance Services Safety Behavioral Based Safety – JMS (Job Mentoring Safety) BBS used in real time, all the time Connects the supervisor with the craftspeople relative to behaviors Requires no conscription, quotas or charts Methods are not a program: It is self-perpetuating and sustainable See our web-site for details, www.totalmaintenanceservices.net Total Maintenance Services Millwright Work Pumps of all types Motors Fans, agitators and compressors Gear reducers Conveyors Rolls Base and foundation work Framework, catwalks, ladders, etc. Bearings, couplings, sheaves, belts, etc. Rigging Reliability analysis on the job Total Maintenance Services Piping Work Power piping for steam, condensate Stainless Steel piping – all metallurgies Configuration and design of piping systems Welded, threaded, Victaulic, PVC, CPVC, Kynar Coordination of non-destructive testing Craftsmen certified 6G with bend testing Two Welding Engineers on staff Understanding of piping codes Total Maintenance Services Welding Stainless steel and other alloy welding; piping, tanks, pressure vessels, structures, ducting/sheet metal and equipment Carbon steel welding; pressure piping, structural, tanks and equipment R-stamp repairs to ASME coded vessels. R-stamp # 6759 All processes Welding procedures Total Maintenance Services Boiler Work Tube welding Feedwater pumps Pulverizers Precipitators Economizers Soot blowers FD and ID fans Piping and valves Total Maintenance Services Recovery, Boiler & Power Glatfelter Paper (Mead Paper ) Chillicothe, Ohio. Four of TMS managers are former Mead engineers: John Bechie, Justin Murray, Sean Corbitt and Christopher Hoffman. While working at Mead Paper , all of the above engineers performed extensive work in all areas of the mill. John Bechie and Christopher Hoffman ran the mill QC Program for all pressure vessels. John Bechie, Christopher Hoffman and Sean Corbitt all oversaw many projects in black liquor systems, recovery boiler projects, coal fired boiler projects , all types of power generation equipment and turbine rebuilds. John Bechie and Justin Murray oversaw projects in the pulp mill, evaporators, digesters, green liquor systems, white liquor systems, lime kiln and black liquor systems. Total Maintenance Services Recovery, Boiler & Power Sean Corbitt– Power & Recovery Boiler Experience (7Y) Mead Corporation Utilities (7Y) – One Recovery Unit, Three Coal-Fired Units, One Waste Fuel Unit, and Two Gas Package Boilers Recovery Boiler – Engineering & Construction supervision of Wall, Floor, Economizer, Superheat, Smelt Spout, and PortRodder replacements/repairs. Black Liquor Evaporators – Engineering, maintenance supervision and planning of all departmental systems and equipment. Power & Package Boilers – Superheater, Waterwall, & Economizer tube & section replacements, coal & ash handling replacements/repairs; Pulverizer & Primary Air fan replacements/repairs; FD & ID fan repairs – including Fluid Drives; Boiler Feedwater pump and turbine drive replacement/repairs. Turbine-Generators – Supervised in-house millwrights on steam turbine major rebuild, other minor rebuilds including valves, bearings, controls and hydrogen seal replacements. Worked closely with B&W, C-E, Ahlstrom, Buffalo Forge, GE, etc. Attended Electric Static Precipitator training – Bedford Technologies, Ft. Lauderdale, Florida. Water/Waste Water Systems – Engineering, maintenance supervision. Compressed Air Systems – maintenance supervision over entire mill. Total Maintenance Services Recovery, Boiler & Power John Bechie– Power & Recovery Boiler Experience (9Y) Mead Corporation Utilities (9Y) – One Recovery Unit, Three Coal-Fired Units, One Waste Fuel Unit, and Two Gas Package Boilers Recovery Boiler – Engineering & Construction supervision of Wall, Floor, Economizer, Superheat, Smelt Spout, and PortRodder replacements/repairs. Black Liquor Evaporators – Engineering, maintenance supervision and planning of all departmental systems and equipment. Power & Package Boilers – Superheater, Waterwall, & Economizer tube & section replacements. Worked 5 years as Mead Engineer , supervising repairs and installations, also managing mill-wide QC program. Worked 4 years for TMS under Progressive Welding & Engineering managing and performing the above recovery and boiler work. Other various TMS boiler work at South Point Ethanol, PPG Industries, Dayton Power & Light and others. Total Maintenance Services Recovery, Boiler & Power Chris Hoffman – Power & Recovery Boiler Experience (10Y) Dayton Power & Light (4Y) – Four 600 MW, Coal-Fired, B&W Units Secondary Superheater Section – Involved in Engineering & Construction supervision of Tube Material Upgrade from T22 to T91 to increase SSH section life. Waterwall & Economizer – Engineering & Construction supervision of section replacements. Coal Handling – Unloading, Conveyor, Shuttle-Car replacements & repairs. Pulverizer, Primary Air Fan, FD, & ID Fan replacements & repairs. Worked closely with B&W, C-E, Sumitomo Metals, Belcan Engineering, etc. Mead Corporation Utilities (6Y) – One Recovery Unit, Three Coal-Fired Units, One Waste Fuel Unit, and Two Gas Package Boilers Recovery Boiler – Engineering & Construction supervision of Wall, Floor, Economizer, Superheat, Smelt Spout, and Port-Rodder replacements/repairs as well as successful boiler capacity upgrade projects. Black Liquor Evaporators – Engineering & Construction supervision during a complete replacement of an evaporator train. Power & Package Boilers – Superheater, Waterwall, & Economizer tube & section replacements, coal & ash handling replacements/repairs; Pulverizer & Primary Air fan replacements/repairs; FD & ID fan repairs – including Fluid Drives; Boiler Feedwater pump and turbine drive replacement/repairs. Turbine-Generators – Construction supervision of rebuilds. Worked closely with B&W, C-E, Ahlstrom, Buffalo Forge, GE, etc. Total Maintenance Services Work Examples - Paper Temple Inland Container Corporation Maysville, Ky. For Temple Inland, TMS has changed rolls, pumps, motors, gear reducers, couplings, bearings, doctor assemblies, agitators, performed alignments and other types of paper machine maintenance. We have also performed capital work including installing an Enerquin blow box system in the second dryer section, installation of a GL&V head-box with large 316L stainless approach piping, Installation of new hood above new dryer section installation in size press location. TMS also performed installation of a new felt roll re-configuration capital project, which included new framework and new felt rolls. Smurfit Stone Container Coshocton, Ohio TMS has performed work in all areas of the mill, which includes power piping, valves, digester rebuilds, paper machine pumps, machine components, pulpers, stainless approach piping systems and much more. Sonoco Paper Lancaster, Ohio TMS was awarded a project to rebuild the last dryer section, including new frame-work, installation of five new dryer cans, moving other dryer cans, demo of existing drive and installation of new drive including new drive foundation. TMS also performed regular outage work at this mill. Total Maintenance Services Work Examples - Paper Appleton Papers Corporation West Carrollton, Ohio For Appleton paper machines, TMS has changed rolls, pumps, motors, gear reducers, couplings, fans, bearings, doctor assemblies, agitators, performed alignments and other types of paper machine maintenance. We have also performed capital work including rebuilding wet end wire stretch system, rebuilding an on-line coater system, rebuild of GL&V winder drive and back-stands and waste treatment screw press. For Appleton utilities, TMS has inspected and repaired F. D. and I. D. Fans and fan bearings, and alignment, replace fan rotor on F.D. fan, rebuilt coal feeders, replaced Detroit stoker hydraulic drive system for grates, D.A. system inspection, all types of paper machine equipment and repair and other various work. Temple Inland Container Corporation Newport, Indiana For Temple Inland, TMS has performed capital installations including a new refiner installation with building structural rebuilds; Calander stack upgrade/rebuild; Top – Ply Former upgrade capital project and other various maintenance work. Total Maintenance Services Work Examples - Paper Enerquin Air, Inc. / Rand-Whitney Containerboard Corporation Montville, Connecticut TMS successfully completed a turn-key installation of a paper machine dryer blow box system. This project included installation of structural steel, fans, motors, ducting, machine blow boxes on the paper machine. Domtar Paper Multiple Locations TMS works in six Domtar facilities, which include five mills; Hawesville, KY, Kingsport, TN, Plymouth, NC, Baileyville, Maine, Johnsonburg, PA and the converting facility in Washington CH, Ohio. For Domtar TMS has changed/installed rolls, pumps, motors, gear reducers, couplings, fans, bearings, doctor assemblies, piping, agitators, performed alignments and other types of paper machine Maintenance and Preventative Maintenance. Wausau Paper, Bay West Mill Middletown, Ohio TMS has worked at this mill for many years performing regular maintenance and capital work. Examples are rebuild of dryer section after major crash, which included removing hood, dryers, framework, gearing, bearing assemblies, then moving existing dryers, installing new dryers and rebuild of section, with start up ahead of plan. Also, complete disassembly and rebuild of Hi-con pulper and drive, with new foundations and drive base assemblies. Total Maintenance Services Work Examples - Paper International Paper Multiple Locations TMS works in six International Paper mills; Riegelwood, NC, Georgetown, SC, Vicksburg, MS, Mansfield, LA, Selma, AL and Pine Hill, AL. For Riegelwood, TMS has performed cold outage maintenance on machine gear sets, press arm work on fluff pulp machine and various other maintenance. For Georgetown, TMS has worked on Rstamp vessels. For Pine Hill, TMS was awarded a capital project to upgrade part of the woodyard screen system. For Mansfield, TMS was awarded a steam/condensate piping project and other outage work. Temple Inland Container Corporation Rome, GA. For Temple Inland, TMS has changed rolls, pumps, motors, gear reducers, couplings, bearings, doctor assemblies, agitators, performed alignments and other types of paper machine maintenance. We have also performed capital work in both the paper machine area, recycle system and in the woodyard. Clearwater Paper Arkansas City, AR. For Clearwater Paper, TMS has performed routine maintenance work, outage maintenance work and capital project work. Total Maintenance Services Work Examples - Paper Mead Paper (Now Glatfelter) Chillicothe, Ohio John Bechie, Justin Murray worked in Maintenance Management in the paper machines. John Bechie worked on #10, #11 and #12 on one side and on the paper machines at the coated mill Chilpaco. John also worked on these machines with Total Maintenance Services as a contractor. John installed #57 winder including foundation, base plates, drives, cranes and winder, all done in 10 shifts, including demo of old #52 winder. John was in maintenance and was involved in #10 PM rebuild, which included installation of new head-box, fourdrinier and press section. Installation included demo of old, new sole plates and machinery installation. John, as a contractor, installed new sectional dryer drives on #23 paper machine. Justin was maintenance superintendent at Chilpaco and was the lead for a new dryer section installation , new sectional drives conversion (lines-haft system taken out also)and hood rebuild on #23 paper machine. Justin was on the management team that was involved in the installation of new Valmet Sym-sizers on #23 and #24 paper machines. Both John and Justin have been involved in many other equipment installations, including pumps, refiners, screens, pulpers, vacuum pumps, p-d pumps, centrifugal pumps, gear boxes, hydraulic systems, tanks , new dryer steam system installations, new fourdrinier replacement and more. Total Maintenance Services Work Examples – Food & Beverage Kerry Specialty Ingredients Covington, Ohio TMS was awarded work for an overall capital expansion project for the Covington, Ohio facility. TMS was involved in the installation of stainless ducting, copper and power piping installations. Imperial Sugar Port Wentworth, Georgia TMS was awarded a project to install rotating equipment, separator cyclones, packaging equipment, conveyors and palletizing equipment. Tate & Lyle Dayton, Ohio For Tate & Lyle, TMS has installed sanitary piping and performed R-stamp boiler repairs. General Mills Wellston, Ohio TMS has installed piping systems and sheet metal wash-down equipment/building cladding. Total Maintenance Services Work Examples – Food & Beverage Kerry Specialty Ingredients Fredericksburg, Iowa TMS was awarded work for an overall capital expansion project for the Fredericksburg, Iowa facility. TMS was the main mechanical contractor installing tanks, pumps, stainless steel sanitary piping, building renovations, sheet metal wash-down stations and more planned at this facility including conveyor installations, freezer installations and more piping. Anheuser Busch, Metal Container Corporation Columbus, Ohio Can Plant For MCC, TMS is one of the main contractors that perform maintenance on the can washers. We also work on capital project installations throughout their facility. Most of the welding TMS does at this facility is stainless steel welding of machinery, tanks and piping. Woeber Mustard Company Springfield, Ohio. TMS was awarded the mechanical and electrical packages to install the equipment, structural steel, piping and plc control systems in a new vinegar production plant at the mustard production facility. All project work went according to plan and all systems are working as designed. Total Maintenance Services Work Examples – Other Industries Marathon Petroleum Catlettsburg, KY TMS was awarded a project to install an explosion proof HVAC, negative pressure system in one of the waste treatment buildings. This project included ducting, HVAC unit, controls and wiring. TMS has done routine duct work at this refinery and also just finished up a medium sized pump/base replacement which required API specification controls on grouting and alignment. TMS has been engaged in integrating within the Marathon system and is qualified to work in any Marathon facility. Austin Powder Company McArthur, Ohio TMS successfully completed a turn-key construction of a bulk plant designed for emulsion of ammonium nitrate explosives production. Mr. Sean Corbitt, Civil Engineer was the project manager. This work included construction of tank and production building foundations, building construction, tank installation, all utilities above and below ground and includes process equipment installation. Honda of America and Global Performance Greensburg, Indiana For Honda of America/Global Performance, TMS successfully completed a mechanical project . This project mainly consisted of piping and large sheet metal fabrications/installation throughout the plant. TMS had on-site project management personnel and presently has a great working Relationship with both Honda and Global Performance. TMS continues to work for Honda in this plant. Total Maintenance Services Work Examples – Other Industries Valero, Ethanol Plant Bloomingburg, Ohio TMS performs outage maintenance and capital project work for Valero on various equipment. Dayton Power & Light O.H. Hutchings Station, Miamisburg, Ohio; Yankee Station, Dayton, Ohio, Killen Station, Aberdeen, Ohio and JM Stuart Station, Manchester, Ohio TMS has performed work on many systems at these two power plants. Work includes rebuilds of large F.D. and I. D. fans, pumps, installation of ducting, precipitator work, heat exchanger work, piping, coal Handling system work, minor turbine inspection work, various pumps including feed water pump Replacements and other various work. TMS was awarded a project to rebuild turbine duct system. Ducting replacement with stainless steel baffles, 8’ x 10 ‘ x 25’ , 40,000 lb. duct replacement. Project required much rigging, welding, sheet metal and millwright work. TMS was awarded a project to demolish old and install new soot blower piping system on the boilers at JM Stuart Station. TMS also performs gas turbine rebuilds with OEM at various locations. Total Maintenance Services Work Examples – Other Industries PPG Corporation Circleville, Ohio For PPG, TMS works on pumps, piping, various handing equipment and performs R-stamp repairs to process tanks. TMS has performed extensive stainless steel tank repairs at this facility. YUSA Automotive Corporation Washington Court House, Ohio For YUSA, TMS installs piping, electrical systems, fans and moving various line equipment. We have also performed many capital projects including installing the 2006 Honda Civic parts line. Total Maintenance Services Customer References - Paper Mr. Shannon Gast Maintenance Supervisor Temple Inland Container Corporation Maysville, Ky. (606) 564-2621 email@example.com Mr. Kenny Lawson Corporate Project Manager Packaging Corporation of America Counce, Tn./Valdosta, Ga. (847) 224-8819 cell firstname.lastname@example.org Mr. Steve Lawson Maintenance Superintendent Domtar Plymouth, North Carolina (252) 793-7146 email@example.com Mr. Kenneth Gordon Engineering Manager Woodlands Mill Domtar Baileyville, Maine (207) 427-3311 firstname.lastname@example.org Mr. Byron Alvey Engineering Manager Domtar Hawesville, Ky. (270) 927-6961 ext. 401 email@example.com Mr. Eric Elmquist Maintenance Superintendent Domtar Johnsonburg, Pa. 814-335-9355 firstname.lastname@example.org Mr. Danny Herron Maintenance Supervisor Powerhouse Domtar Kingsport, Tennessee (423) 392-2765 email@example.com Mr. Jeff Lyles Maintenance Supervisor Packaging Corporation of America Counce, Tn. (731) 689-1347 firstname.lastname@example.org Mr. Allen Whitney Engineering Project Manager International Paper Pine Hill, AL (334) 963-2201 email@example.com Mr. Randy Evans Maintenance Supervisor Appleton Papers West Carrollton, Ohio (937) 847-7239 firstname.lastname@example.org Mr. Frederic Emard Wet End/Headbox Installations GL&V (819) 371-8282 ext. 313 (819) 386-2303 cell email@example.com Mr. Pat Capella Maintenance Manager Wausau Paper Corporation (Tissue) Middletown, Ohio (513) 319-7570 Mr. Jeff Pylant Mill Projects Representative GL&V (318) 415-8959 firstname.lastname@example.org Mr. Pete Maciukiewicz “Mack-O-Witz” Maintenance Manager Temple Inland Container Corporation Rome, Ga. (706) 236-5335 (706) 233-3674 cell email@example.com Ms. Gina Aiello Maintenance Superintendent Domtar Johnsonburg, Pa. (814) 965-6488 firstname.lastname@example.org Mr. Neal Tudor Production Manager Temple Inland Container Corporation Maysville, Ky. (606) 564-2634 (606) 407-3540 cell email@example.com Mr. William Johnson Maintenance Planner Clearwater Paper Arkansas City, Ar. (870) 877-3293 williama.johnson@clearwaterpaper..com Ms. Anne Staples Division Engineer Clearwater Paper Arkansas City, Ar. (870) 877-3139 firstname.lastname@example.org Total Maintenance Services Customer References – Other Industries Mr. Bob Banner Project Manager Global Performance (for Honda) Greensburg, Indiana (present location) (812) 222-0250 Cell (770) 780-6237 Mr. Don Carroll Maintenance Supervisor & Project Manger Woeber Mustard Springfield, Ohio (937) 323-6281 email@example.com Mr. Thomas McKay Maintenance Manager Anheuser-Busch Corporation Metal Container Corporation Columbus, Ohio (614) 577-8109 (614) 441-6706 cell firstname.lastname@example.org Mr. James Homan Maintenance Manager Kerry Specialty Ingredients Covington, Ohio (relocated – waiting on new number) email@example.com Mr. Rodney Crane Project Manager Kustka & Associates Engineering Beloit, Wisconsin (920) 723-4880 cell Mr. Andy Woehr Strategic Sourcing Specialist Dayton Power & Light JM Stuart Station Manchester, Ohio (937) 549-2641 ext. 5915 Cell (937) 260-0104 firstname.lastname@example.org Total Maintenance Services Certifications & Affiliations Industrial Certifications • National Board R-Stamp # 6759 • OSHA 30-hour and 10-hour Safety Training Industrial Privately Audited Certifications • SMI Certified (Cargill) • ISNetworld (Georgia Pacific, Valero, Appleton Paper) • PEC Premier (Marathon Petroleum) • Browz Group (Duke Energy) Industrial Affiliations • American Welding Society • American Society of Mechanical Engineers • Technical Association of the Pulp & Paper Industry Total Maintenance Services What do we provide that sets us apart? Project Management & Engineering from all Disciplines Safety Innovations: Job Mentoring Safety “Walk the Walk” All Trades with Craft Consolidation: Time Compression & Lower Costs Reliability Engineering used on all Process & Equipment Installations Providing A Full Circle Of Services Plant Outage Mindset for Job Compression: Understanding of Start-up Time Criticality Quality Control in Workmanship Total Maintenance Services wishes to thank You for your time and for the opportunity to make this presentation.