SEEM 3530 Engineering and Technology Management Introduction What is Engineering? What is Management? • The profession in which a knowledge of the mathematical and natural science gained by study, experience, and practice is applied with judgement to develop ways to utilize, economically, the materials and forces of nature for the benefit of mankind (1979, US. Engineering societies). • A set of activities (including planning and decision making, organising, leading and control) directed at an organisation’s resources (human, financial, physical and informational) with the aim of achieving organisational goals in an efficient and effective manner. (Griffin) Introduction SEEM 3530 2 Engineering Management • Engineering Management is concerned with the direct supervision of engineers and the management functions (planning, organising, leading and controlling) in a technological organisation. • Prepare engineers to become effective leaders in meeting the challenges in this new millennium Introduction SEEM 3530 3 Major Premises • Technology and business savvy represents a very powerful combination of great demand in society • Market environment is rapidly evolving (changing marketplace complexities, webbased technologies, globalization) • Leaders with understanding of technology and management perspectives are needed • Engineers with proper management and leadership training have great opportunities to add value Introduction SEEM 3530 4 Typical Engineering Activities • • • • Design/development of products/processes Project engineering/management Value engineering and analysis Technology development and applied R&D (laboratory, field) • Production/manufacturing and construction • Customer service Introduction SEEM 3530 5 Work of an Engineer As Technical Contributor • • • • • • • Understand objectives of tasks specified Develop action plan for implementation Define standards (performance metrics) Select methodology/techniques Implement task with proper efforts Generate results and secure value Report findings (impact, lessons) Introduction SEEM 3530 6 Aims • Make engineers more effective as technical contributors (understand managerial points of view, effect teams coordination, drive to add value) • Ready engineers for managerial positions (managerial functions, success factors, leadership talents, business/management perspectives, expectations, contributions) Introduction SEEM 3530 7 Dual Aims • Make engineers more effective as technical contributors (understand managerial points of view, effect teams coordination, drive to add value) • Ready engineers for managerial positions (success factors, leadership talents, business/management perspectives) Introduction • Make managers more effective in decisions involving technologies (understand engineering language, limitations and possibilities) • Ready managers for contributing effectively in the management of a technology-critical organisation. SEEM 3530 8 Henri Fayol (1841-1925) • • Mining Engineer six primary functions of management: – – – – – – forecasting planning organizing commanding leading coordinating controlling (feedback->adjustment) Introduction } SEEM 3530 9 Engineering Management Functions Introduction SEEM 3530 10 Engineering Management Functions • Planning (forecasting, setting objectives, action planning, administering policies, establishing procedure) • Organizing (selecting organizational structure, delegating, establishing working relationship) • Leading (deciding, communicating, motivating, selecting/developing people) • Controlling (setting performance standards, evaluating/documenting/correcting performance) Introduction SEEM 3530 11 Skills for Technical Managers Administrative Skills Leadership Skills Technical Skills Introduction SEEM 3530 12 Enterprise Objective: Value Addition Management-speak: Engineering-speak: • Increase Sales Revenue (new and enhanced products/services faster, better, cheaper - to create greater customer satisfaction) • Efficiency - Accomplishing tasks with the least amount of resources (time, money, equipment/facilities, technology - know-how, procedure, process, skills) - • Reduced Cost to Do Business (simplified product design, new technologies, improved productivity, raised efficiency, reduced inventory via supply chains, new production and marketing partnerships and alliances) Introduction SEEM 3530 do things right • Effectiveness Accomplishing tasks with efforts commensurate with the value created by these tasks - do the right things 13 Managerial Decision Making • What, where, who, how – managers faces numerous and challenging decisions • Decision making qualities - knowledge, information, and decision making skills Introduction SEEM 3530 14 Beware of Our Weakness: We Are Poor at Learning from the Past How to improve our management “intuition”? Should fully utilize past information to update both current beliefs and future predictions “We are active learners, but tend to filter information to confirm our opinions.” Draw unbiased insights about the current state of the world from available data We are frequently poor observational statisticians. [Don’t know Bayes’ rule?] Conservation bias: reluctant to give up prior beliefs about the world, even in light of new information, revision of beliefs towards right direction is often insufficient, or overly conservative Introduction SEEM 3530 15 Learnable Skills • Management knowledge and skills (operational, strategic, financial/accounting, interpersonal skills/communications, etc.) • Decision making skills/ tools (what-if analysis, risk analysis, problem solving, root cause analysis, decision tree, optimization, etc.) Introduction SEEM 3530 16 Frederick Winslow Taylor (1856-1915) Principles of Scientific Management (1911) – Replace rule-of-thumb work methods with methods based on a scientific study of the tasks. – Scientifically select, train, and develop each worker rather than passively leaving them to train themselves. – Cooperate with the workers to ensure that the scientifically developed methods are being followed. – Divide work nearly equally between managers and workers, so that the managers apply scientific management principles to planning the work and the workers actually perform the tasks. Introduction SEEM 3530 17 SEEM 3530 • Knowledge and skills in decision-making tools • Appreciation of management issues and complexities in implementing decisions Introduction SEEM 3530 18 • Planning – Project Scheduling – Project Budgeting and Selection • Organising – Strategic decision-making – Game theory • Leading – Incentives and Productivity (Principal-agent theory) • Controlling – Project Management – Performance evaluation Introduction SEEM 3530 19 BP Oil Spill Project Management Under-fire BP boss Tony Hayward takes time out to enjoy Cowes Week Introduction SEEM 3530 20 A Decision Making Example Gilbert and Mosteller’s Marriage Problem: Suppose you decide to marry, and to select your life partner you will interview at most 100 candidate spouses. The interviews are arranged in random order, and you have no information about candidates you haven’t yet spoken to. After each interview you must either marry that person or forever lose the chance to do so. If you have not married after interviewing candidate 99, you must marry candidate 100 !! Your objective, of course, is to marry the absolute best candidate of the lot. But how? Introduction SEEM 3530 21 Beware of Our Weakness: We Are Myopic “If we isolate a single critical fault in human abilities to act as efficient decision makers, it is that we do not think ahead.” We are often unable to look ahead more than one period or step! Introduction SEEM 3530 22 Heuristic vs. Analysis Heuristic A technique to solve a problem with a “good” but not necessarily “optimal” solution Based on experiences, hunches/instincts, and judgment Analytical Formulate the decision model for the problem Use of computer and other tools to conduct an extensive and thorough analysis to produce an “optimal” solution Introduction SEEM 3530 23 When Do Heuristics Work Well? Optimal answers are often obvious Draw on life experience to come up with an answer Task environments are forgiving of mistakes A wide range of behaviors/solutions are optimal or nearoptimal One can learn by trial and error Reinforcement learning: be more likely to repeat actions that generate good results and less likely to repeat acts that produce bad ones Introduction SEEM 3530 24 When Do Heuristics Fail Us? Ambiguity of Feedback The trial and error method does not work: the decision is not repeated or feedback is ambiguous Complexity of Decision The problem is not intuitive: beyond our cognitive capabilities High Penalty for Mistakes A small mistake could lead to serious consequences Introduction SEEM 3530 25 Strategic Decision Making • Marriage problem: • Interview the first 37 (100/e) candidates, • Then continue interviewing and marry the first candidate that is better than the initial 37. • This maximises the chance of marrying the absolute best candidate. • In this course, we will investigate models and frameworks for strategic decision making under uncertainty and risk Introduction SEEM 3530 26 Leading/Motivation Long hours, Low pay, high pressure Introduction Tenth Worker Commits Suicide At Foxconn Plant in Shenzhen 25 May, 2010 Chinese media reported that the families of those who died had received compensation of up to 100,000 yuan (14,500 US), equivalent to about 10 years' wages. SEEM 3530 27 Challenges In the New Millennium • Marketplace changes rapidly (Web-based technologies, globalization, customer demand, business networks) affecting how progressive companies will be organized • Engineering managers to lead by supervising complex teams, innovating with vision for the future, designing global products, and organizing supply chains, apply global resources to derive economies of scale and scope. Introduction SEEM 3530 28 Challenges In the New Millennium Inside Outside Present Future Local Introduction Global SEEM 3530 29 Challenges - Inside Implement projects/programs; manage people, technologies, and resources to add value; develop new product features to enhance company competitiveness; define, control and reduce costs to improve profitability; initiate technology projects to sustain company position Introduction SEEM 3530 30 Challenges - Outside Keep abreast of emerging technologies and apply them to strengthen company’s core competencies; apply web-based tools to enhance operations and foster customer relations; identify best practices to improve engineering operations and surpass them; create supply chain networks to derive speed, quality and cost benefits Introduction SEEM 3530 31 Challenges - Present Do things right to keep company operating smoothly; use Balanced Scorecard to monitor non-financial and financial performance; control costs and eliminate wastes to attain profitability in the short-run Introduction SEEM 3530 32 Challenges - Future Seek e-transformation opportunities to create company profitability in the long-run; introduce new generation products timely; create vision for the future related to technologies; Define what should be done for technology-based success in the future Introduction SEEM 3530 33 Challenges - Local Utilize resources to best achieve company’s objectives; take ethical and lawful actions while taking into account local conditions; maintain and nurture local professional networks; share lessons gained with people at other company sites Introduction SEEM 3530 34 Challenges - Global Apply location-based resources to realize global economies of scale and scope for achieving cost and technology advantages; develop global professional networks; acquire a global mindset; exercise leadership roles in international settings Introduction SEEM 3530 35 Tips for Engineering Managers • Demonstrate Technical Competence & Innovative capabilities • Brush Up Communications skills (ask, listen, write and talk) • Show unfailing reliability to induce trust and confidence • Be Proactive in seeking challenging tasks • Exhibit readiness for assuming larger responsibilities (take courses, practice skills, gain experience) Introduction SEEM 3530 36