PlantStruxure™
Process Automation Systems
Delivering integrated solutions for Industrial End Users
Building Blocks of EcoStruxure
> Delivering integrated solutions for Industrial End Users
Schneider Electric
The Foundation for
For Industrial Users
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Architecture & Networks
● Transparent access to information
● From the plant floor to the enterprise
● Based on Ethernet
● Global interoperability
● Future-proof investment
● Optimised for every application
● Lower total cost of ownership
● And integrating other standard protocols
Ethernet – fastest
growing technology in
Industrial networks
CAGR of Ethernet
devices to 2012*
*ARC Report 2008
Schneider Electric
Overview of ConneXium Product Family
● The ConneXium Product Line consists of the following:
● Unmanaged Switches
● Simple connectivity for Ethernet devices on a single
network segment
● Plug-and-Play devices: no network traffic management
capability
● Managed Switch
● management capability: optimizes throughput,
redundancy & access control, with user selected
capabilities.
● Large selection based on port count and cable types
● 3 ranges (Basic Managed, Managed & Extended
Managed) based on price & capabilities.
● Full selection: cables & accessories to connect Industrial
Ethernet networks
Schneider Electric
ConneXium™ Basic managed switches
● TCSESB083F23F0
● ConneXium Basic Managed Switch – 8 TX
● TCSESB083F2CU0
● Connexium Basic Managed Switch – 6TX / 2FX-multi mode
● TCSESB093F2CU0
● ConneXium Basic Managed Switch – 6TX / 3FX-multi Mode
● TCSESM163F2CS0
● ConneXium Managed Switch – 14TX / 2FX – Single Mode
● TCSEAM0200
● Basic Switch Memory Backup Adapter
Schneider Electric
ConneXium™ Basic managed switches
Management
Features
●Command Line
Interface (CLI)
●Telnet Server
●Web Management
●Remote Monitoring
(RMON)
●DHCP Option 82
●HTTP/TFTP – File
Transfer
Redundancy
Features
●RSTP (Rapid Spanning
Tree Protocol)
●MRP (Media
Redundancy Protocol)
●HIPER-Ring (High
Performance
Redundancy)
●Dual Input Power
Supply
Diagnostic
Features
●HTML Log Files
●LED Indicators
●Alarm Relay
●Port Mirroring
●IEEE 802.1ab Topology
Discovery
Security
Features
●Password Protection
●Simple Network
Management Protocol
(SNMP) V1/V2
Schneider Electric
ConneXium™ Basic managed switches
Performance
Optimization
●Quality of Service
(QoS)
●Port Priority
●Differentiated Service
Code Points (DSCP)
●Fast Aging after
Disconnection
Time
Protocols
●Simple Network Time
Protocol (SNTP)
●Precision Time Protocol
(PTP)
Schneider Electric
Filtering
●Internet Group
Management Protocol
(IGMP) Snooping
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
ConneXium Tofino – Firewall Capability
● The Firewall capability is a built-in Security Function that provides:
● The tools to control and monitor Traffic between two networks
● The ability to Compare the communication traffic flow passing through
the Firewall against the set of configured rules.
● Automatically Blocks any communications traffic that does not matches
the configured rules.
● Places Limits on the amount and type of traffic between devices.
●Discards and logs all communication traffic not matching the
configured rules.
External Port
Connection
All Traffic
Unauthorized
Traffic
Schneider Electric
Internal Port
Connection
Authorized
Traffic
ConneXium Tofino Ethernet Firewalls
● Product Application
Existing control system
with no security
Modbus TCP/IP
Existing control system with
Firewall to provide security
Modbus TCP/IP
Firewall
Unprotected Zone
Secure Zone
Remote I/O
Distributed I/O
Remote I/O
Distributed I/O
Schneider Electric
ConneXium Tofino Ethernet Firewalls
● Existing Distributed Control System
● New requirement to add access control for communications over the
Modbus TCP/IP network to a critical control system for improved security
● Solution is to add a Tofino Firewall between the Quantum PLC and the
Switch connecting it to the network
Modbus TCP/IP
Firewall
Distributed I/O
Pressure
Transmitter
Flow Control
LEL Sensor
H2S Sensor
Secure Zone within
a distributed system
Schneider Electric
ConneXium Tofino Ethernet Firewalls
● New stand-alone control system with the requirement to limit the access
to the PLC system. Only the SCADA system can access the PLC and it is
limited to reading and writing to specified memory locations.
SCADA
System
Modbus TCP/IP
Firewall
Secure Zone
Schneider Electric
Control Network
● Based on Ethernet
● 100Mbps
● Global Data
● Real-time data exchange
● Distributed control
● Peer to peer communications
● Time synchronisation
● Optimize with ConneXium switches
Schneider Electric
IO Networks
● Choice of proprietary and/or Ethernet based
IO networks
● Remote IO
● Guaranteed cycle times
● Fast scan
● Distributed IO
● Flexible architectures
● Fieldbus & device network integration
● Extend IO capabilities into the field
Schneider Electric
Quantum Ethernet I/O
New products – Quantum modules
Interlink
RIO Head End Adaptor (140 CRP 31200)
● Service port
● Interlink port (to mix RIO and DIO)
● Integrated Device Network (Dual Port)
Quantum Drop Adaptor (140 CRA 31200)
● Service port
● Integrated Device Network (Dual Port)
Schneider Electric
C N
R O
P E
Quantum Ethernet I/O
New Firmware - Dual Ring Switch (DRS)
● DRS 8 ports (TCSESM083F23F1)
● 8 copper
● DRS 8 ports (TCSESM063F2CU1)
● 6 copper
● 2 fiber optic multimode
● DRS 8 ports (TCSESM063F2CS1)
● 6 copper
● 2 fiber optic single mode
● Web based predefined configurations
Schneider Electric
Quantum Ethernet I/O
Architectures examples
Daisy chain loop
● Basic architecture
● No DRS
● Recovery Time < 50 ms
● 31 Quantum drops
● Low cost
Main ring
(Copper)

RSTP
Schneider Electric
Quantum Ethernet I/O
● RIO / DIO merged
● recovery time < 50 ms
● 31 drops
● 15 Sub rings
● 128 DIO

CRP
NOE

NOE
Main ring, sub rings and
clouds
CRP
Architectures examples
DIO
Cloud
Main Ring
(Copper or
Fiber Optic)
DIO
Cloud
Port mirroring
RSTP
Quantum
RIO
Sub Ring
RIO
Sub Ring
DIO Cloud
Schneider Electric
Device Networks
Ethernet
Profibus
CANopen
● Choose the device network that is
right for your application
Schneider Electric
Ethernet Topologies
Star
Daisy Chain
Daisy Chain Loop
● By using Ethernet as the IO network you have the freedom
to choose from a number of topologies to match your
application and budget
Schneider Electric
Ring
Instrumentation Fieldbus
● Support for all standard process
instrumentation fieldbuses
● Profibus PA
● HART
● Foundation Fieldbus
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Single location to engineer your system
Application design software
Object libraries
System design software
Engineering data exchange
Simulation
Documentation
Schneider Electric
… I have everything I need
to engineer my automation
system in one package …
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Operation oriented user interface
● Easy navigation
●Powerful alarm
management
● On line trends
● Process Analyst
● Built-In User security
Schneider Electric
Operator screens
User login and
security
functions
Screen Navigation,
access to trends,
system status,
alarm windows etc
Context sensitive
system object
Device faceplate
pop-up
Alarm Banner showing most
recent alarms & events
Schneider Electric
Process analyst
Save a snapshot or a favourite
in run-time.
Alarms display
ontime, offtime,
acknowledge time
and operator
comments
Overlaid analog and
stacked digital pens
on the same pane
Schneider Electric
The value of all pens are
displayed a the current
cursor location
Magelis HMIs
Revolutionary
22mm-mount
“HMISTU”
● “Connectability” for flexible integration
● Web, multi-media, email, data exchange functions
● Store data locally or in db
● Multiple network and protocol options
● Wide Range to minimize costs
● Choose the system that meets the application requirements
● Easy to program & install
● One software environment-VijeoDesigner
● Large image library
● Snap-in mounting
Schneider Electric
• Over 80 physical formats
• 41 communication drivers
Operating & Monitoring Architecture
● Operator station & system server
redundancy
● Extend to plant floor HMI
● Remote web based stations
● Portable device notifications
● Smart phone
● Mobile Apps
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
One flexible controller family
All programmed with
Discrete control requirements
Process control requirements
More …
Device Integration
Peer to peer comms
Hot Standby
High speed logic
Distributed functionality
Safety
Multitasking controller OS
Process libraries
Extensive communication
Motion & machine control
Regulatory control
Fast Device Replacement
Stand-alone operation
Advanced process control
Hot-swap
Scaleable architecture
Remote IO
Distributed IO
Online changes
Ruggedized
Schneider Electric
Scalable, integrated and collaborative
Size
Modicon
Premium
Modicon
M340
Modicon
Quantum
>Regulatory control
>Motion function blocks
>Counting
>Web server
>Extended temperature
>Regulatory control
>Motion function blocks
>Counting
>Web server
>Weighing
>High Availability
>Regulatory control
>Web server
>Weighing
>High Availability
>Safety
>Time stamping
>Intrinsically safe IO
>Online changes
FTP server for direct
and open historical data
download
Real-time
communication to local and
remote IO
Large range of partners
to enhance the controller
capabilities
Configured using a single software package
Schneider Electric
M340 Controller
•4 racks over 100m
•Up to 100 in-rack I/Os
● Compact
● Small size to reduce cabinet space
● Robust
● Vibrations 3 G, Shocks 30 G
● Ruggardized for harsh environments
● Fast
● 7k instructions per millisecond
● Communicative
● 3 built-in communication ports
Schneider Electric
FTP server
for direct and
open historical data
download
Premium Controller
● High availability
•Up to 16 remote I/O racks
over 750 metres
•Hot standby functionality
● Automatic switchover reduces downtime
● Application specific modules
● Safety, reflex processing, counter,
motion control, weighing, regulation
● Wide choice of communication networks
● Ethernet, Modbus
● CANopen, ASi, Profibus, InterBus, WorldFIP
Schneider Electric
Real-time
communication
to local and remote I/O
Quantum Controller
● High availability & safety
● Reduces downtime and protects
•Up to 31 remote I/O racks
over 4.5km
•Hot standby functionality
● On-line changes
● No system downtime, increased flexibility for
maintenance
● Meets requirements in specific industries
● Time stamping
● Intrinsic safety
Schneider Electric
Large range of
partners to
enhance the controller
capabilities
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Distributed IO and devices
● Connect distributed IO and devices
on the same network
● Reduced installation cost
● More information available from the
devices
Distributed IO for normal
& harsh environments
Motor control & motor protection
Energy data information
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
High Availability Architectures
● Eliminate unplanned system related
stoppages
● Failures at any level result in a notification
to the operator
● Take one or all to meet your process
requirements
● Redundant system servers & operator
clients
● Redundant networks for control and IO
● Redundant hot-standby controllers
99,99996% availability
Schneider Electric
Modicon™ Quantum™ PLC HSBY CPU
Single mode F.O. 140CPU67261
Single mode fiber, up to 10 Km
Splitters
Taps
Trunk terminations
490NRP95400
Taps
Schneider Electric
Modicon™ Quantum™ PLC HSBY CPU
● Targeted applications
● MMM
● Power
● O&G
● Infrastructures markets (i.e. tunnel, subways or airports)
● Compatibility
● Compliant with previous versions
● Greater memory capacity:
● RAM capacity of the 140CPU67261 extended to 4 Mbytes
● Cache memory has been doubled to 8 Mbytes
● Improved performance:
● More memory transferred each PLC cycle
● Firmware improved to allow faster exchanges between the CPUs
● Reduce PLC scan time up to 20%
Schneider Electric
The HSBY CPU
Schneider Electric
1
Model Number, Module Description, Color Code
2
Lens Cover (open)
3
LCD Display (here covered by the Lens Cover)
4
Physical Key Switch (Protection against cyber attacks)
5
Keypad (with 2 red LED indicators)
6
Modbus Port (RS-232/RS-485)
7
USB Port
8
Modbus Plus Port
9
PCMCIA Slots A and B (for memory extension)
10
LED Indicators (yellow) for Ethernet Comm.
11
HSBY Duplex Fiber Optic Comm Port
12
Restart Button
13
Battery
The HSBY CPU Offer
Schneider Electric
67160
67260
67261
67160S
Mix S908 / QEIO
No
 Yes
 Yes
No
S908 support
 Yes
 Yes
 Yes
 Yes
Add a EIO drop online
No
 Yes
 Yes
No
CCOTF
 Yes
 Yes
 Yes
No
EIO Quantum drops
Up to 31
Up to 31
Up to 31
No
EIO Modicon X80 drops
Up to 16
Up to 31
Up to 31
No
HSBY Unlocated Data
512 Ko
1.5 Mo
1.5 Mo
512 Ko
User Memory
1 Mo
3 Mo
3 Mo
1 Mo
HSBY Fiber link
Multimode
Multimode
Single mode
Multimode
Safety Certified
No
No
No
SIL3
HSBY Safety Architecture
100 M bits/s Ethernet
140 CRP 932
140 CRP 932
Hot Standby
CPU
Up to 31 drops
Schneider Electric
140 NRP
Long Distance
with Fiber Optic
140 NRP
140 CRA
140 NRP
140 NRP
(can be mixed
24vdc / 240vac)
140 CRA
140 CPS
140 CRA
140 CPS
Redundant
Power Supplies
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Certified safety controller
● SIL3 compliance to IEC 61508 / 61511 standards
● Certified by the German TÜV Rheinland Group
● Hot standby 1oo2 hot repair SIS
● Includes the following applications
Emergency Shut-Down
Schneider Electric
Burner Management System
Boiler Protection
Fire detection and Fire Alarm
Easily integrates with overall system
● Keep the SIS functionally separate from the process control system
● And take advantage of one system for your entire process
System Engineering Software
Safety Instrumented
System (SIS)
Visualisation environment
Control Network
Process controllers
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
RTU hardware
● Integrates with plant control system
● Supports remote configuration
● Range of communication options
● PSTN, radio, GSM/GPRS, leased line, ADSL
broadband
● SMS, email
● RTU specific protocol support
● DNP3
● IEC60870
● GPS time synchronization
and data time stamping at the source
● Inbuilt web server and
data logging
Schneider Electric
Remote site architectures
● Single modem for multiple RTUs
● Secure dial-In feature for RTUs
● Dial-out with full redundancy support
● Support for multiple communication protocols
● DNP3
● IEC60870
● Other protocols
● Range of communication
options
● PSTN, 3G, Edge,
Broadband, etc
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Historian
● Plant-wide data storage and reporting
● Flexible clients
● Excel client
● Web client
● Reporting services client
● Multiple ways to share data
● Email
● File share
● Custom
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Manufacturing Execution System:
Ampla
● A suite of operations
management software
● Real-time information and
analytics
● Metrics
● Production
● Quality
● Downtime
● Maintenance
● Knowledge
● Planner
● Inventory
● Cost
Schneider Electric
Manufacturing Execution System
● Analyse information from across
your business
● Make prioritised decisions
● Improve process efficiencies
● Support continuous
improvement for business
managers
Schneider Electric
PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Distributed IO and Devices
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric
Business system connectivity
● Integrate plant information with
the enterprise
● Standard interfaces for ERP
● Seamless information exchange
● Benefits
● Reduced time to decision
● Complete view of business
performance
Schneider Electric
PlantStruxure™
Ampla
Schneider Electric
PlantStruxure™
Questions?