ADDITIVE MANUFACTURING Project Technician Education in Additive Manufacturing (T.E.A.M.) Frank Cox, PI Mel Cossette, Co-PI 1 What is Additive Manufacturing Additive manufacturing (AM), noun – process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies. 2 Synonyms: additive fabrication, additive processes, additive techniques, additive layer manufacturing, layer manufacturing and freeform fabrication. Rapid prototyping, noun – additive manufacturing of a design, often iterative, for form, fit or functional testing or combination thereof. Additive Manufacturing 3 As an Enabling Technology AM is used in a broad spectrum of manufacturing. Some applications of this technology include: Additive Manufacturing Applications 4 Medical Diagnostics Additive Manufacturing Applications 5 Medical imaging Additive Manufacturing Applications 6 Dentistry Additive Manufacturing Applications 7 Paleontology Additive Manufacturing Applications 8 GIS Survey Technician Education in Additive Manufacturing (T. E. A. M.) T.E.A.M. is a collaboration of two NSF funded Advanced Technological Education Centers and a Professional Organization The National Resource Center for Materials Technology Education; National Center for Rapid Technologies; and ASTM 9 Develop Additive Manufacturing (AM) core competencies and curriculum, based on emerging Global AM Standards. T. E. A. M. GOALS Goal 1: 10 To facilitate creation of Additive Manufacturing core competencies and to develop uniform instructional elements and focused educational and training outcomes, T.E.A.M. will lend its knowledge and expertise to support F42 and its stakeholders in the development of Global Additive Manufacturing Standards. T. E. A. M. GOALS (cont) Goal 2: 11 To improve technician education training programs and to increase student career eligibility (employability/progression), T.E.A.M. will provide tools, expertise and a documented process model that integrates core competencies and relevant derivatives into manufacturing technician programs, aligned with the emergence of standards in real time. T. E. A. M. OBJECTIVE How will this information be shared? Dissemination of the core competencies and curriculum through professional development opportunities, websites, conferences, professional organizations and appropriate publications. ASTM F42 Technical Committee – over 120 members globally. 12 Why was ASTM Selected? American Society for Testing and Materials International (ASTM) Is one of the largest voluntary standards developing organizations in the world. ASTM’s strength is in developing and publishing standards based on a proven process. 13 ASTM ROLE 14 Facilitate the development of full-consensus Global Standards for Additive Manufacturing Technologies through F42. Assist with publishing and disseminating a complete set of Additive Manufacturing Standards. Connect stakeholders input and review of competencies for validation. F42 Technical Committee Infrastructure ASTM F42 Technical Committee Sub-Committees Test Methods Design Materials & Processes Executive Terminology Education Working Group 15 T.E.A.M. INTEGRATION OF ASTM F-42/T.E.A.M. - EDUCATION F42 Subcommittees Terminology Design Materials/ Processes Testing Executive Core Competencies Published and disseminated Competencies used to develop instructional tools 16 F42 membership provides educational and technical input T.E.A.M. develops Core Competencies T.E.A.M. presents through websites, conferences, and professional development opportunities Following ASTM consensus protocol, Standards developed and published Standards provide basis for Core Competency Development T.E.A.M. Assists schools, colleges and industry with integration into curriculum/training Core Competency Development ASTM F2792 Standard Terminology for Additive Manufacturing Technologies Demonstrate Knowledge of Standard Terminology 6 Standard Terminology K S I Demonstrate knowledge of Terminology used in Additive Manufacturing A a1 Define the basic terms used in additive manufacturing in oral and written communications a2 Explain and illustrate the various additive manufacturing processes a3 Compare and contrast the various additive manufacturing processes a4 Compare and contrast additive manufacturing processes to other manufacturing processes a5 Define the acronyms used in additive manufacturing K = Knowledge S = Skill I = Importance (1=Vital, 2=Important, 3=Desirable, 4=unimportant) St = STEM category (S=Science, T=Technology, M=Math, E=Engineering) This material is based upon work supported by the National Science Foundation under Grant No. 1003530. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Science Foundation. 17 St Who will Use the Core Competencies? 18 Continuing Education Programs. Industry Training Programs. Anyone developing an AM program Example: AM Certificate of Completion 3 quarters; 9 credits Edmonds Community College Educational Opportunities Certificate of Completion in Additive Manufacturing MST 161 Introduction to Additive Manufacturing 3 Credits Provides the student with knowledge and skills in Additive Manufacturing technology. Primary topics include additive manufacturing fundamentals, terminology, main categories of, and Rapid Prototyping machine technology types, advantages vs. disadvantages of varied Additive Manufacturing technologies, basic skills in 3-D software, and practical application of 3-D printing. MST 162 Additive Manufacturing, Molding and Casting 3 Credits Provides the student with knowledge and skills in Additive Manufacturing technology. Primary topics include vacuum forming fundamentals, silicon molding, urethane, investment casting, CNC operations and post processing of lab created projects. MST 163 Additive Manufacturing, Metal Printing 3 Credits Provides the student with knowledge and skills in Additive Manufacturing technology. The primary focus is using the advanced capabilities of 3D modeling software, the operation and theory of metal printing equipment, and the use of scanning equipment in the Additive Manufacturing industry. Prerequisites: Satisfactory completion of Engr. 114 (Introduction to Solid Works),or industry experience in CAD/CAM, or 1yr experience in the Additive Manufacturing industry, or instructor's permission. Total of 3 quarters/9 credits 19 AM Applications Other Applications: Can you think of other areas where the use of AM technology would be appropriate? 20 AM Application Examples 21 Architecture and Design Morongo Casino, Palm Springs, Model AM Application Examples 22 Architecture and Design Morongo Casino, Palm Springs AM Application Examples 23 Entertainment Modeling AM Application Examples 24 Automotive HOW CAN YOU BE INVOLVED? Join ASTM F42 and work with a subcommittee to expedite development of AM standards. Learn about Additive Manufacturing. Participate in professional development opportunities offered in AM. Attend presentations like this. Visit Additive Manufacturing Websites. (www.materialseducation.org) 25 QUESTIONS? For Additional Information Contact: Frank Cox PI Project T.E.A.M. Frank.cox@edcc.edu 425-640-1145 Mel Cossette Co-PI Project T.E.A.M. mel.cossette@edcc.edu 425-640-1376 26 This work is part of a larger project funded by the Advanced Technological Education Program of the National Science Foundation, DUE #1003530