Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Introduction to Commissioning and Retro-Commissioning Presented By: Michael W. Hardy, PE, LEED® AP, CCP Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Key Learning Points • Basics of Commissioning Process • Lessons Learned • Commissioning Saves Money! • Retro-Commissioning Is Low Hanging Fruit! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Agenda • Definitions • Commissioning (Cx)Process • Lessons Learned • Cx Cost and Benefits • Retro-Cx Process • Retro-Cx Cost and Benefits Commissioning for Sustained Building Performance Confusion • What is “Commissioning”? • Am I Paying Twice? • Re-, Retro-, Continuous-…? • How does “Commissioning” Work? • Who provides “Commissioning”? Birmingham, AL Marriott 9/29/11 Commissioning for Sustained Building Performance Overcoming Confusion • Understand the Basics • Detailed Planning • Clear Terminology • Process Definition • Document Value Birmingham, AL Marriott 9/29/11 • Promote Success Commissioning for Sustained Building Performance Definitions • Commissioning (Cx) • Commissioning Authority (CxA) • Commissioning Team • Owner’s Project Requirements (OPR) • Basis of Design (BOD) • Commissioning Plan • Commissioning Specifications • Commissioned Systems • Re-Commissioning • Retro-Commissioning (RCx) Birmingham, AL Marriott 9/29/11 • Continuous Commissioning® Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning (Cx) • A systematic process to ensure building systems perform according to the Owner's Project Requirements. • A collaborative team effort and that begins in the pre-design phase and continues through the post- occupancy phase. • A systematic process that enhances quality control and adds value through optimized building performance. • ASHRAE Guideline 0-2005 Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Authority (CxA) A person (or firm) responsible for executing commissioning services – Leads the Commissioning effort – Extension of owner resources – Verifying achievement of the Owner’s Project Requirements is primary role – Potential Providers: • • • • • Independent third-party A/E firm General contractor Key sub-contractor Owner's in-house personnel Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Team A body of subject matter experts who, through coordinated actions, are responsible for carrying out the Commissioning Process. Typical members: – – – – – – Owner CxA Design Team General Contractor Key Sub-Contractors Specialty Consultants Commissioning for Sustained Building Performance Owner’s Project Requirements (OPR) – Design Intent Document – Document written by Owner and Cx Authority – Details Owner’s expectations and goals for how the building will operate – Typically includes: • • • • • • Project goals Performance criteria Equipment and system preferences Cost considerations Benchmarks Measures for success – Basis of Commissioning effort Birmingham, AL Marriott 9/29/11 – Living document! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Basis of Design (BOD) – Produced by the design team – Design team response to the OPR – Documents concepts, calculations, and equipment selection – ASHRAE Guideline 1.1-2007 – Technical document Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Plan – – – – – – – – Prepared by CxA Detailed planning document Organization of the Cx Team Assigns member responsibilities Schedule of Cx events Allocation of Cx resources Defines Cx documentation Living document! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Specifications – – – – – – – Design team responsibility Developed in collaboration with CxA Reviewed and approved by CxA Part of the contract documents Defines the Cx Team responsibilities Defines Cx support activities Clearly define owner training requirements! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Re-Commissioning • Existing buildings that were originally commissioned • Periodic recurring event • Reapplies original commissioning process • Maintains optimal facility performance • Maintains compliance with original OPR • Readjusts operating parameters to current occupancy and update OPR Commissioning for Sustained Building Performance Retro-Commissioning (RCx) – Existing buildings that have never been commissioned – Multi-phase process (investigation and implementation) – Retro-Commissioning Plan directs activities – Addresses facility operational problems – Includes a review of original design intent – Identifies changes in building use and occupancy – Significant energy savings Birmingham, AL Marriott 9/29/11 – Low hanging fruit! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Continuous Commissioning® – On-going commissioning – Continuous or on-going measurement of building performance – Scheduled Re-commissioning of the building – Typically implemented after Cx, RCx, or Re-Commissioning – Ensures continued optimal performance Commissioning Commissioning for Sustained Building Performance September 29, 2011 Marriott Birmingham, AL Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Process • • • • • • • • • • • • • • • Establish OPR Establish BOD Develop Cx Plan Develop Cx Specs Peer Review(s) Submittal Review Commissioning Issues Log Pre-Functional Checklists Functional Performance Testing Review Maintenance Manuals Operator Training Commissioning Report Seasonal Testing Warranty Inspections Continuous Commissioning Commissioning Process Owners Project Requirements Commissioning Plan Initial Design Document Review Basis of Design Review Commissioning Kick-off Meeting PLANNING Project Implementation Pre-Functional Testing Cx O&M Review Report Owner Training Construction Checklists Final Design Start-up Submittal Document Review Functional Review Testing Spec Commissioning Review Kick-off Meeting DESIGN CONSTRUCTION Warranty Review Seasonal Testing PRE-OCCUPANCY POST-OCCUPANCY Commissioning for Sustained Building Performance Source: Evan Mills, LBNL, 7/21/2009 Birmingham, AL Marriott 9/29/11 Commissioning for Sustained Building Performance Establish Cx Scope • Systems to be Commissioned – Building Envelope – HVAC and Controls – Lighting Systems – Electrical Systems – Life Safety – Security – Domestic Water Heating – Other Plumbing Systems Birmingham, AL Marriott 9/29/11 – Renewable Energy Systems – Other Specialty Systems Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Peer Review • • • • • • BOD consistent with OPR Design consistent with BOD Can systems be commissioned Review energy model Identify energy efficiency opportunities System access and maintainability Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Submittal Document Review • Compliance with OPR, BOD, and design documents • Equipment efficiencies • Equipment manufacturers • Equipment warranties • Physical dimensions • Service clearances • Can it be commissioned? • Can it be maintained? Commissioning for Sustained Building Performance Commissioning Issues Log • Date Discovered • Issue • Plan of Action • Responsible Party • Date Resolved • Not a punch list! Birmingham, AL Marriott 9/29/11 Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Pre-Functional Checklists • Specific to Each Item of Equipment • Do we have all the right components? • Is it installed correctly? • Is it ready for functional performance testing? Commissioning for Sustained Building Performance Functional Performance Testing • Specific to each System • Evaluates system integration • Is it working properly under normal and design conditions? • Is it working properly under emergency conditions? • Is it working efficiently? Birmingham, AL Marriott 9/29/11 • Seasonal testing Commissioning for Sustained Building Performance Operator Training • Involve throughout construction process • Pre-Test • Classroom Training • “Hands-On” Training • Post-Test Birmingham, AL Marriott 9/29/11 Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Commissioning Report • • • • • • • • OPR BOD Cx Plan Pre-Functional Inspections Installer Test Results Functional Performance Test Results Operator Training Test Results Open Issues Commissioning Lessons Learned Commissioning for Sustained Building Performance September 29, 2011 Marriott Birmingham, AL Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Design Team Resistance • CxA will “Dictate” Design • CxA Will “Second Guess” Design • CxA Will Uncover Design Team Mistakes • CxA Will Increase Costs Commissioning for Sustained Building Performance Overcoming Design Team Resistance • Involve CxA Early in the Project • Foster a Collaborative Work Environment • CxA Makes Suggestions and Recommendations, Not Design Changes • CxA Discusses Peer Review Comments with Design Team Prior to Sending to Owner • Effective Communication Skills Birmingham, AL Marriott 9/29/11 • Effective Team Building Skills Commissioning for Sustained Building Performance Peer Review Is Not… • A Contest Between CxA and the Design Team • Second Guessing • Backseat Driving • Value Engineering • Life Cycle Cost Analysis • Code Compliance Review Birmingham, AL Marriott 9/29/11 • Confrontational Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Contractor Resistance • Cx Submittal Review • Cx Process Hinders the Construction Process • Cx Process Increases Contractor Costs • Cx Will Identify Contractor Mistakes Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Overcoming Contractor Resistance • Cx Tasks Do Not Interfere with Contractor’s Critical Path • Cx Tasks Are Coordinated with Contractor’s Schedule • Cx Specifications Are Provided to Contractor Prior to Pricing • Cx Plan Eliminates Duplication of Work • CxA Discusses Issues Log Directly with Contractor • Limit or Reduce Contractor warranty calls Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Owner Resistance • Why should I pay extra for something I have already paid the design team and contractor to do? • Why fix something that is not broken? Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Overcoming Owner Resistance • Commissioning is NOT included in traditional project delivery • Separate and distinct from the Design Team services • Separate and distinct from TAB services • Separate and distinct from Contractor services • Document value along the way • Commissioning reduces capital costs • Commissioning reduces operating costs • Absent Commissioning, conventional project delivery does not typically yield a high performance buildings • Promote success! Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Owner Resistance - Cost • Cx Costs Too Much • Cx Fees Reduce Funds Available for Program Space • Return On Investment? Commissioning for Sustained Building Performance Typical Commissioning Cost • Depends on Cx Scope • Contributors to Higher Cost – More Systems – More Complexity – Higher Levels of LEED Certification – Team Experience • 0.5% to 1.5% of Construction Costs • 2.0% to 3.0% of System Costs • $0.50 to $2.00 per square foot Birmingham, AL Marriott 9/29/11 Commissioning for Sustained Building Performance Typical Commissioning Cost Birmingham, AL Marriott 9/29/11 Source: Evan Mills, LBNL, 7/21/2009 Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Reducing Cx Costs • • • • • Look at Bundled Services Options Combine TAB with Cx Warranty Cost Savings “Commissioning Team” Approach Reduce Scope of Cx Effort – HVAC – Lighting – Life Safety Commissioning for Sustained Building Performance Birmingham, AL Marriott 9/29/11 Initial Cost Savings • Compliance with OPR • Improved Quality Control • Non-Energy Benefits – Reduced Change Orders – Accelerated or On-Time Schedule – Reduced Warranty Call Backs • Identify Potential Issues Early • LBNL Study – Offsets 50% of Cx Cost Commissioning for Sustained Building Performance INFLUENCE VS. EXPENDITURES Major Influence Rapidly Decreasing Influence Low Influence Large High I N F L U E N C E E X P E N D I T U R E S EXPENDITURES INFLUENCE Low Birmingham, AL Marriott 9/29/11 Schematic Design 31 29 27 25 23 Construction 21 19 17 15 13 Construction Documents 11 7 Design Development 5 3 1 Planning / Programming 9 Normal Occupancy & Close-Out The ability to control cost on a project diminishes as the project moves from design through construction. Changes should be made as early as possible during the process. Changes made during the design phase are easier to implement than during the construction phase. This concept is summarized by these curves. Commissioning for Sustained Building Performance Operational Cost Savings • Improved Equipment Maintenance • Increased Equipment Longevity • Optimal Equipment Operation • Trained Staffing • Vested Staffing • Improved Utility Rates Birmingham, AL Marriott 9/29/11 Illustrative Relationships between commissioning and energy efficiency measures Source: Evan Mills, LBNL, 7/21/2009 Commissioning for Sustained Building Performance Operational Cost Savings Birmingham, AL Marriott 9/29/11 Source: Evan Mills, LBNL, 7/21/2009 Commissioning for Sustained Building Performance Return on Investment Birmingham, AL Marriott 9/29/11 Source: Evan Mills, LBNL, 7/21/2009