World Class Maintenance
The project VocTrainMaint’s way to to
develop a new education and training for
the Practical Working Maintenance
Technician to be a link in: World Class
Maintenance
World Class Maintenance
The international development point
out the needed way to understand
World Class Maintenance
World Class Maintenance
The project objective is to form
syllabi for three levels
The syllabi are road maps to improved maintenance
Advanced
training
Intermediate
training
Basic
training
Vocational teachers in
Maintenance
Maintenance Technician
Electricians
Multi skilled
Mechanics
World Class Maintenance
World class
Supporting maintenance
systems
Economy in
maintenance
Maintenance methods
and supporting system
Analytical techniques in
maintenance
Maintenance concepts
and techniques
Maintenance aims and
strategies
Goal: Understand the blocks in a
maintenance management platform
World Class Maintenance
Go from basic to advanced
maintenance in an cost effective
process
Train to understand and use advanced methods such as
Reliability-cantered maintenance (RCM) is a process to ensure that assets
continue to do what their users require in their present operating context
1.What is the item supposed to do and its associated performance standards?
2.In what ways can it fail to provide the required functions?
3.What are the events that cause each failure?
4.What happens when each failure occurs?
5.In what way does each failure matter?
6.What systematic task can be performed proactively to prevent, or to diminish
to a satisfactory degree, the consequences of the failure?
7.What must be done if a suitable preventive task cannot be found?
World Class Maintenance
Lean Production require fully
developed 5S and TPM
Total Productive Maintenance (TPM)
Three basic parts in TPM:
- Collection of facts
Were are the losses?
What can we be better on?
Understand!
- Operators
All persons working in the equipment have the responsibly to take care.
- Improvements groups
Work hard with the problem!
All have responsibly to improve the process.
World Class Maintenance
Developing the new education and
training in VocTrainMaint adapted for
industrial needs
Whit The way to reach World Class
Maintenance as a base
World Class Maintenance
Practical working maintenance technician
must understand the structure of production
and role cast of maintenance
Good combination of theoretical and
practical subjects create needed
platform for work in the future
World Class Maintenance
The education and training is based
on measurable learning outcomes
Project goal: LifeLong Learning
starts in the school system
The syllabi cover 46 subjects based on industrial
requirements
Courses can be runner separately in order to support
employed personnel
The courses are a perfect platform for Type Rating courses
World Class Maintenance
EU require transparency and
recognition of
competences and qualifications
Our project develop national and sectoral
qualifications systems adapted for
- the Euro pass portfolio,
- the ECVET system, and
- the European Qualifications Framework (EQF)
by using validation as quality assurance tool.
World Class Maintenance
Market needs
New syllabi
Multi skilled
technician
Basic Electrical
trained
Basic mechanical
trained
Practical oriented platform
The market need individual adapted
vocational education and training
World Class Maintenance
Important to understand the Strategy
of Continuous Improvement and
perfect working conditions
We inform about S5 to S7
The important steps into cost effective maintenance
Phases of 5S – S7
- Sorting (Seiri)
- Straightening or Setting in Order / stabilize (Seiton)
- Sweeping or Shining or Cleanliness / Systematic Cleaning (Seiso)
- Standardizing (Seiketsu)
- Sustaining the discipline Or Self Discipline (Shitsuke)
- Safety
World Class Maintenance
Fault finding is the main objective for a
practical working maintenance technician
Trouble shouting require
”Logical thinking”
Very good technical
understanding
concerning involved
machinery
Failure effect analysis (FEA) or
Failure Modes and Effects Analysis (FMEA)
Functional Failure
Analysis (FFA)
World Class Maintenance
New body of courses
Adding needed
courses
Test taker
Validation
Adapted
training
Approved
competence
Validation
Form the labour force by mixing validation
with education and training
World Class Maintenance
A good understanding of the maintenance
role in the total production system is needed
TPM = Total Productive
Maintenance = Systematic work to
trouble free production via
workforce engagement.
Lean Manufacturing
A key factor for success is cost
effective maintenance
The five main elements of
developing maintenance (Kaizen)
- Teamwork
- Personal discipline
- Improved morale
- Quality circles
- Suggestions for improvement
World Class Maintenance
Economical understanding is
important in maintenance
The new maintenance
syllabi cover the industrial
needs of wide understanding
Life cycle profit (LCP)
Life cycle profit - reducing
supply risks by integrated
demand management
Life cycle cost (LCC)
Analyses of: Life cycle
assessment, Whole life
cost
World Class Maintenance
Go from basic to advanced maintenance in an cost effective process
Open up for World Class Maintenance
7 step to act as a Maintenance Technician specialist
7. Increase the equipment lifetime to maximum probability
6. Use condition based maintenance (CBM) in big scale
5. Improve maintenance activity to good efficiency
4. Increase the time between maintenance activity
3. Form standards to keep the level
2. Improve the equipment condition
1. Follow up and analyse the difference between the
equipments actual and purchased status.