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Training
Services
Consultancy
Auditing
Inspection
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“ LEARN THROUGH THE EXPERTS”
Cochin, Chennai, Dubai
Tel- 0091 484 3017463 , 0091 474 3225322 ,
Mob – 0091 9895093119 , 009447557413,
Email : info@qualimations.com
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Qualimations
expertise……….
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Non-Destructive Testing
Destructive Testing
Six Sigma
Welding
Metallurgy
Reliability Engineering
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Sectors we serve
Petrochemical
Oil & Gas
Marine
Hydro
Nuclear
Aircraft
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International Clients
PEMCO Inspection Services ( Qatar Petroleum)
National Iranian Tanker Corporation
Aries Marine ( U.A.E )
QISS (Quality Inspection Services –Sharjah, U.A.E)
Topaz Engineering ( Fujairah – U.A.E )
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Indian Clients
IRS ( Indian Register of Shipping )
Vijay Tanks & Vessels ( LNG Project -Kochi)
IBR ( Indian Boiler Regulations )
Rig-Tech ( Kochi )
BIM ( Bharatidasan Institute of Management )
BHEL Trichy Phase2
Zebec Marine Services ( Kochi )
Adoor Engineering College
Aries Marine ( Kochi )
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Profile of Consultants. T. J. Jaya Krishnan
Consultants and Trainers
Mechanical Engineer.
ASNT NDT L-III in 5 methods.
Worked at BHEL , L&T ,Cochin Shipyard.
18 years experience in Welding , Metallurgy ,
Destructive testing ,Non-Destructive testing.
Profile of Consultants. Subash
Profile of Consultants. P Balakumar
Oil Field
17 years experience in Oil field methods
Works at Slumberger , Yemen,Dubai,Bombay
Production Engineer.
Boiler Designs, Valves, Pressure vessels.
General Manager, BHEL Trichy
23 years experience in Fabrication
Profile of Consultants. HariKrishnan
Profile of Consultants. Stijo Augustine
Quality Engineering
17 years experience in Six Sigma.
Worked at Lucas TVS and as Quality
consultant.
Marine Engineer.
Marine Services
Consultant Qualimatiions
12 years experience in Marine Engineering
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What do you gain ?
Internationalal Certification that leads to Level2 certificate.
All jobs where NDT / Welding is part of profile.
ASNT level 3 support
Online Technical support
Practical exposure to all the NDT methods
Suitability to jobs in Gulf and India very high.
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Certifications
American Society for Quality
American Society for Non-destructive Testing
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Non-Destructive testing
( ASNT NDT L- II Certification )
Training ( Theory & Practical )
Examination ( Theory & Practical ) Oil & Gas
Methods Covered
•Ultrasonic Testing
•Radiographic Film Interpretation
•Penetrant testing
•Magnetic testing
( 4 individual certification valid for a period 5 years on successful
completion of examination as per ASNT SNT-TC-1A 2006 )
General Introduction to the other methods of NDT.
Job opportunities achieved by NDT Certification.
Latest NDT developments .
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Destructive Testing
Testing of mechanical properties of materials using
UTM ( Universal testing machine )
 Tensile Testing
 Bend Testing
 Compressive testing
Hardness testing
Impact testing
Macro Analysis , Micro Analysis
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Chemical Analysis of materials.
Conventional Method
Spectrometer analysis
Oil Testing
Testing for Viscosity , Fire point , Flash point ,
Water content
Paint analysis
Testing for Viscosity , Fire point , Flash point ,
Water content, Scratch resistance.
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Welding
Introduction to welding
Different Welding process
Defects associated with Welding process .
Welder Qualification , Procedure Qualification.
Inspection for welder qualification & procedure qualification.
NDT , DT associated with welder qualification & procedure
qualification.
General awareness of Welding Inspector qualification for
Engineers such as AWS & CSWIP.
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METALLURGY
Introduction to Metallurgy on Materials.
Selection of proper engineering Materials.
Materials properties of Castings , Forgings & Rolled
Materials .
Failure Analysis
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Defects associated with production Technology
Defects associated with Casting ( Primary Process )
Defects associated with Forging ,Rolled products
( Secondary process )
Defects associated with finishing process
( Welding , Grinding )
Defect associated with In-service Inspection
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Interpretation of codes , standards,
specification & Procedures
• What are Codes , Standards , Specification & Standards
• Different codes in ASME ( American society for Mechanical Engineers )
• Acceptance standards for Casting, Forging , Plates,
Welds ( Plate & Piping ) as per ASME
• General awareness of other codes & standards such as
• ABS , ASNT , AWS , API .
• Difference between Marine & Petrochemical standards.
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Quality control in Marine Industry
Inspection associated in ship building.
Raw material inspection
Panel Inspection
Sub assembly Inspection
Unit Inspection
Grand Assembly inspection
Erection Inspection
Final inspection
Inspection in Ship Repair.
Thickness gauging of Hull & machinery
NDT inspection of Marine Structures
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Quality control in power industry
Inspection associated in Power Industry Fabrication.
Raw material inspection
Panel Inspection
Sub assembly Inspection
Unit Inspection
Erection Inspection
Final inspection
In-service inspection.
Visual inspection of In-service equipments
In-service NDT inspection of equipments in Power industry
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Six Sigma Certification
Deming’s Cycle and Quality Planning
Production part approval process
Process Flow - FMEA - Control plan
Failure Modes and Effects Analysis
Statistical Process Control
Prioritizing and Inference with Data
Measurement System Analysis
Gage Capability study
How to build an effective control plan
Problem Solving- Deep Analysis
Machine/Process capability
Error proofing -Poka Yoke
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Careers
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At the end of this program?
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Certified as ASNT level2 in NDT
Training for Welding/Metallurgy
Certified Six Sigma Yellow belt- Quality
Straight On Job experience
Job Support
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Course Fee and Duration
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NDT – 18,000 : 20 Hrs
Six Sigma – 10,000 : 10 Hrs
NDT + Welding + Metallurgy – 22,000 : 30 Hrs
Complete Training Rs 25,000 : 40 Hrs