Providing Life Cycle Data Management Software and

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ISS : Providing Life Cycle Data
Management Software and Services
ACDM
Reno, Nevada March 21-23
ISS: 26 Years of Success
(1984-2010)
• ISS, Inc. (USA): Headquarters in
Clemson, South Carolina
• ISS Europe (Paris, France)
• Business relationships around
the world
ISS Core Competencies and Products
Provides:

Through-Life Product Support, ILS & Supportability
• MIL-STD-1388-2A/2B, MIL-PRF-49506, DEF STAN 00 60
 GEIA-STD-0007, STEP 10303 (AP239)

Interface / Integration with Tech Pubs & IETMs, Inventory
& Spares Mgmt, Maintenance Mgmt, & Design Support, etc.
• MIL-STD-38784, Standard Practice for Technical Manuals
• MIL-PRF-87269A, Interactive Electronic Technical Manuals, DB
 S1000D - International Specification for Technical Publications
Utilizing a Common Source Database.
ISS Core Competencies and Products
Provides:

Product Life Cycle Data and Change Management
• MIL-STD-973, 2549
 ANSI 649

Product Technical Data Exchange
• Supply Chain Integration of Complex Technical Data
 ISO 10303 AP 203, 232, (PDM Schema 239)


Production Configuration and Status Verification
In-Service Asset Management
Our customers include . . .
ISS Program Examples
AIRCRAFT
•
AH-64D Apache
•
V-22 Osprey
•
CH-47 Chinook (HH-47 CSAR-X)
•
AV-8B Harrier
•
EA-6B Prowler
•
E-3 AWACS
•
C-130 Cockpit Upgrade
•
B-2
•
B-1B
•
F-18E/F
•
F-15K
•
T-45
•
P8-A (Multi-Mission Marine Aircraft)
•
UAV/TUAV
•
Predator UAV
•
Falcon Jet (Dassault commercial)
•
Rafale
•
NH90
•
Boeing Commercial Aircraft
(737,747,777)
•
C-17
SHIPS
•
Horizon Frigate (France/Italy)
•
Barracuda Submarine (France)
VEHICLES
•
M1A1 Abrams Tank
•
Bradley Armored Vehicle
•
Light Armored Vehicle (LAV/ASLAV)
•
Expeditionary Fighting Vehicle (EFV)
•
Medium Tactical Vehicle Replacement (MTVR)
SYSTEMS
•
Aegis Weapon System
•
Advanced /Tactical Tomahawk Missile
•
MEADS - Medium Extended Air Defense System
•
Future Combat System (FCS)
•
Ground-Based Mid-Course Defense (GMD)
•
FAB-T
•
Ares
•
AN/SPS-48 Radar
•
SAWARI 2 (France)
•
Syracuse II (France)
•
SIDOL (France)
•
SIMAT (France)
Life Cycle Product Data Management: ISS Projects
MANUFACTURING/
PRODUCTION
Engineering
Data:
ISS Product
Other Product
Drawing, Model,
Metrics…
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Management Analysis,
Influence, Direction
Supportability
Analysis
SLICwave
Design
Data/Structure
90021
MANAGEMENT
OVERVIEW
LCC/QA Management:
Metrics, Analytics,
Continuous Process
Improvement
IN-SERVICE/
SUPPORT
Serialized
Part Data:
Shared Use Of Data (i.e.
S1000D Data Modules)
Tech Pub/
IETM/training
Data
InSync:
Product Structure Data (BOMs),
Specs and Parameters
IPB / IPC/ IPL
Data and
Graphics
Other Data
Deliverables
Maintenance
InSync:
In-Service
Data/Structure
165443 ‘
165837 ‘
‘
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
ERP Data
InSync:
Delivered
Data/Structure
165443 ‘
165837 ‘
Initial Product/
Support Definition
DESIGN
ENGINEERING
InSync:
Asset Management
Spares Ordering,
Inventory Mgmt,
Obsolescence Planning, …
Life Cycle Product Data Management: ISS Projects
DESIGN
ENGINEERING
Engineering
Data:
ISS Product
Other Product
Drawing, Model,
Metrics… (e.g.
Windchill,
TeamCenter)
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Management Analysis,
Influence, Direction
Supportability
Analysis
SLICwave
InSync:
Design
Data/Structure
• Drwg/Models
• BOMs
• Specs
• FMECA/LORA
• Graphics
• Released Maintenance Planning
documents
• Provisioning Documents
• S1000D Data Modules
Shared Use Of Data (i.e.
S1000D Data Modules)
Tech Pub/
IETM/training
Data
IPB / IPC/ IPL
Data and
Graphics
Other Data
Deliverables
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Life Cycle Product Data Management: ISS Projects
ISS Product
Other Product
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
• Bill of Materials Definition
Management Analysis,
Influence, Direction
Contract
Supportability Requirements
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
•Quality
Management
IPB / IPC/ IPL
Tech Pub/
Data and
IETM/training Graphics
Data
•Continuous
Other Data
Deliverables
Process & Product
Improvement
• Multiple Model / Config/
Usability Definition
• Product Reliability/
Availability Analysis/Prediction
• Part Failure ID/Criticality
Assessment
•LCC Analysis and
Reduction
•Spares Projections
•Changes Mgmt
• Product
Performance
Assessment
•Maintenance Plan
Development/
Management
• Task Analysis
•LSA Deliverables
• Provisioning/
Spares Mgmt
•BOM Mgmt
• Model/ Config.
Def & Mgmt
• Supp Equip,
Obsolescence,
Packaging, etc.
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Tech Manuals/
Training
• Illustrated Parts
Breakdown/
Catalog
•
Life Cycle Product Data Management: ISS Projects
DESIGN
ENGINEERING
Engineering
Data:
ISS Product
Other Product
Drawing, Model,
Metrics… (e.g.
Windchill,
TeamCenter)
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Management Analysis,
Influence, Direction
Supportability
Analysis
SLICwave
InSync:
Design
Data/Structure
Product Support Documents and
Processes
 Life Cycle Cost
 Draft/Final Deliverables ( Maint
Plans, Provisioning Lists,
FMECA, BOM, Changes…)
 Provisioning Docs, IPB/IPC
 S1000D Data Modules
 Graphics
 Parts Management
Shared Use Of Data (i.e.
S1000D Data Modules)
Tech Pub/
IETM/training
Data
IPB / IPC/ IPL
Data and
Graphics
Other Data
Deliverables
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Life Cycle Product Data Management: ISS Projects
DESIGN
ENGINEERING
Engineering
Data:
ISS Product
Other Product
Drawing, Model,
Metrics…
ISS and/or Other
InSync:
One-Way Data Flow
Design
Data/Structure
Two-Way collaboration,
reconciliation, coordination
90021
Management Analysis,
Influence, Direction
Supportability
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
Tech Pub/
IETM/training
Data
DM
Viewer
+
0007
DEX
IPB / IPC/ IPL
Data and
Graphics
S1000D Authoring
System
Data Module
Content Update
S1000D
Data
Module
Generator
Draft/Released
Data Module
S1000D
CSDB
S1000D
Authoring
Tool
Other Data
Deliverables
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Life Cycle Product Data Management:
S1000D Technical Publication Interface
LSAR Source Data
Generated DM
Rendered DM in
IETP Viewer
Re-purposing of Maintenance Task Analysis as
performed in the LSA to create draft, updated, and
final S1000D Data Modules.
Life Cycle Product Data Management: ISS Projects
MANUFACTURING/
PRODUCTION
DESIGN
ENGINEERING
Engineering
Data:
ISS Product
Other Product
Drawing, Model,
Metrics…
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Product Structure Data (BOMs),
Specs and Parameters
InSync:
Design
Data/Structure
90021
Management Analysis,
Influence, Direction
Supportability
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
Tech Pub/
IETM/training
Data
IPB / IPC/ IPL
Data and
Graphics
Other Data
Deliverables
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
ERP Data
InSync:
Delivered
Data/Structure
165443 ‘
165837 ‘
As-Authorized
InSync© CVM
Cost Estimating
Capacity Planning & Assessment
Specifications
As-Committed
Providing Bills of Material
Verification and Reconciliation
Throughout Your Product
Release Life Cycle
Master Schedule
Work Breakdown Structure
Budgets & Sales Orders
Cost Accounts
Effectivity
Baseline Release & Document Control
Product Definition
As-Designed
-EBOM
-Bill of Routings
Effectivity (Eng.)
MBOM & Effectivity (Manf.)
Bill of Routings/Resources
Master Production Schedule
As-Planned
Proposed Capacity Planning
MRP/CRP/Procurement
Work Order Release
Receiving/Inspection, Instructions
Dock-to-Stock
Inventory (WIP)
Lot Code / Serial Numbering
Shop Floor Control
As-Built
As-Tested
Labor Collection & Work Measurements
Process Instructions, Test Procedures & Results
Part and System Restrictions
CM Status Accounting
As-Built Snapshot
Reconciliation
As-Delivered CM
CM Status Accounting
Lot Code / Serial Numbering
Deviations / Waivers
As-Maintained
Field Service & Field Return / Retrofit
CM Reconciliation
Lot Code / Serial No.
CM Status Accounting
As-Built History
As-Disposed
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Storage, Salvage
To-Become (Recycle)
CM Reconciliation
Lot Code / Serial No.
CM Status Accounting
As-Was/Is History
14
Configuration Status Accounting And Verification System
Engineering
2a
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
15
FRACAS-Failure Reporting and Corr. Analysis
System
Configuration Status Accounting And Verification System
Engineering
2a
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Program
Mgmt
System
AS-AUTHORIZED
(CONTRACTS
& CHANGES)
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
16
FRACAS-Failure Reporting and Corr. Analysis
System
Configuration Status Accounting And Verification System
Engineering
2a
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Program
Mgmt
System
AS-AUTHORIZED
(CONTRACTS
& CHANGES)
SLICwave
(LSA
System)
AS-SUPPORTED
(INTENT)
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
17
FRACAS-Failure Reporting and Corr. Analysis
System
Configuration Status Accounting And Verification System
Manufacturing
Inventory
management /
procurement of
supplied parts
AS-PLANNED
BOM
System
CAPP
System
CAPP
Engineering
AS-BUILT
CAPP
SFC
System
NCM
System
CA
System
3
2a
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Program
Mgmt
System
AS-AUTHORIZED
(CONTRACTS
& CHANGES)
SLICwave
(LSA
System)
AS-SUPPORTED
(INTENT)
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
18
FRACAS-Failure Reporting and Corr. Analysis
System
Configuration Status Accounting And Verification System
Manufacturing
Inventory
management /
procurement of
supplied parts
AS-PLANNED
BOM
System
CAPP
System
CAPP
Engineering
AS-BUILT
CAPP
SFC
System
CA
System
3
2a
4
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
Part Test &
Restrictions
System
AS-TESTED
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
NCM
System
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Program
Mgmt
System
AS-AUTHORIZED
(CONTRACTS
& CHANGES)
SLICwave
(LSA
System)
AS-SUPPORTED
(INTENT)
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
19
FRACAS-Failure Reporting and Corr. Analysis
System
Configuration Status Accounting And Verification System
Manufacturing
Inventory
management /
procurement of
supplied parts
AS-PLANNED
BOM
System
CAPP
System
CAPP
Engineering
AS-BUILT
CAPP
SFC
System
CA
System
3
2a
4
CAD –E
System
AS-DESIGNED
(ELECTRICAL)
Part Test &
Restrictions
System
AS-TESTED
2
AS-DESIGNED
(STRUCTURES,
MECHANICAL,
PAYLOADS, ETC)
NCM
System
CAD & PDM
System
AS-COMMITTED
CSAV
CSA Report Areas
CSA Reports
1
2
3
4
2a
1
CAD Schedule
System
Program
Mgmt
System
AS-AUTHORIZED
(CONTRACTS
& CHANGES)
SLICwave
(LSA
System)
FRACAS System
AS-SUPPORTED
(INTENT)
AS-MAINTAINED
Legend:
CAPP - Computer-aided Process Planning
BOM - Bill of Material
SFC - Shop Floor Control
NCM - Number Control Machine
CA - Corrective Action
CAD-E - Computer-aided Design Electrical
CAD - Computer-aided Design
LSA – Logistics Supp Analysis
PDM – Product Data Management
CAE --Computer-aided Engineering
CLS - Contractor Logistic Support
20
FRACAS-Failure Reporting and Corr. Analysis
System
Life Cycle Product Data Management: ISS Projects
MANUFACTURING/
PRODUCTION
DESIGN
ENGINEERING
ISS Product
Other Product
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Engineering
Data:
Drawing, Model,
Metrics…
Product Structure Data, Specs
and Parameters
InSync:
Design
Data/Structure
ERP Data
InSync:
Delivered
Data/Structure
165443 ‘
165837 ‘
90021
Supportability
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
IPB / IPC/ IPL
Tech Pub/
Data and
IETM/training Graphics
Data
Other Data
Deliverables
IN-SERVICE/
SUPPORT
Serialized
Part Data:
•Provisioned/Inventoried Parts
Maintenance
•Where are they (installed, inventory, in repair, etc.)?
InSync: In-Service Maint
•Part History , including Corrective/Preventive
• Shipping and asset visibility Data/Structure
165443 ‘
• Repair, Overhaul, Depot mgmt 165837 ‘
‘
• Procurement and Supply
• Availability/Readiness Analysis
• Support Analysis
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Initial Product/
Support Definition
Management Analysis,
Influence, Direction
InSync: Asset Management
Spares Ordering,
Inventory Mgmt,
Obsolescence Planning, …
As-Delivered Part Management
Part
Tracking
Life Cycle Product Data Management: ISS Projects
MANUFACTURING/
PRODUCTION
DESIGN
ENGINEERING
ISS Product
Other Product
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Engineering
Data:
Drawing, Model,
Metrics…
Product Structure Data, Specs
and Parameters
InSync:
Design
Data/Structure
ERP Data
InSync:
Delivered
Data/Structure
165443 ‘
165837 ‘
90021
Supportability
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
IPB / IPC/ IPL
Tech Pub/
Data and
IETM/training Graphics
Data
Other Data
Deliverables
IN-SERVICE/
SUPPORT
Serialized
Part Data:
Maintenance
InSync: In-Service
Data/Structure
165443 ‘
165837 ‘
‘
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
Initial Product/
Support Definition
Management Analysis,
Influence, Direction
InSync: Asset Management
Spares Ordering,
Inventory Mgmt,
Obsolescence Planning, …
Asset Tracking and Maintenance Management
Life Cycle Product Data Management: ISS Projects
MANUFACTURING/
PRODUCTION
ISS Product
Other Product
ISS and/or Other
One-Way Data Flow
Two-Way collaboration,
reconciliation, coordination
Management Analysis,
Influence, Direction
Engineering
Data:
Drawing, Model,
Metrics…
InSync:
Design
Data/Structure
90021
Product Structure Data, Specs
and Parameters
MANAGEMENT
OVERVIEW
LCC/QA Management:
Metrics, Analytics,
Continuous Process Improvement
Supportability
Analysis
SLICwave
Shared Use Of Data (i.e.
S1000D Data Modules)
IPB / IPC/ IPL
Tech Pub/
Data and
IETM/training Graphics
Data
Other Data
Deliverables
IN-SERVICE/
SUPPORT
Serialized
Part Data:
Maintenance
InSync: In-Service
Data/Structure
165443 ‘
165837 ‘
‘
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
ERP Data
InSync:
Delivered
Data/Structure
165443 ‘
165837 ‘
Initial Product/
Support Definition
DESIGN
ENGINEERING
InSync: Asset Management
Spares Ordering,
Inventory Mgmt,
Obsolescence Planning, …
Questions?
Integrated Support Systems, Inc.  Post Office Box 1842  Clemson, SC 29633
Tel: 864.654.1284  Fax: 864.654.1286  sales@isscorp.com
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