ISS : Providing Life Cycle Data Management Software and Services ACDM Reno, Nevada March 21-23 ISS: 26 Years of Success (1984-2010) • ISS, Inc. (USA): Headquarters in Clemson, South Carolina • ISS Europe (Paris, France) • Business relationships around the world ISS Core Competencies and Products Provides: Through-Life Product Support, ILS & Supportability • MIL-STD-1388-2A/2B, MIL-PRF-49506, DEF STAN 00 60 GEIA-STD-0007, STEP 10303 (AP239) Interface / Integration with Tech Pubs & IETMs, Inventory & Spares Mgmt, Maintenance Mgmt, & Design Support, etc. • MIL-STD-38784, Standard Practice for Technical Manuals • MIL-PRF-87269A, Interactive Electronic Technical Manuals, DB S1000D - International Specification for Technical Publications Utilizing a Common Source Database. ISS Core Competencies and Products Provides: Product Life Cycle Data and Change Management • MIL-STD-973, 2549 ANSI 649 Product Technical Data Exchange • Supply Chain Integration of Complex Technical Data ISO 10303 AP 203, 232, (PDM Schema 239) Production Configuration and Status Verification In-Service Asset Management Our customers include . . . ISS Program Examples AIRCRAFT • AH-64D Apache • V-22 Osprey • CH-47 Chinook (HH-47 CSAR-X) • AV-8B Harrier • EA-6B Prowler • E-3 AWACS • C-130 Cockpit Upgrade • B-2 • B-1B • F-18E/F • F-15K • T-45 • P8-A (Multi-Mission Marine Aircraft) • UAV/TUAV • Predator UAV • Falcon Jet (Dassault commercial) • Rafale • NH90 • Boeing Commercial Aircraft (737,747,777) • C-17 SHIPS • Horizon Frigate (France/Italy) • Barracuda Submarine (France) VEHICLES • M1A1 Abrams Tank • Bradley Armored Vehicle • Light Armored Vehicle (LAV/ASLAV) • Expeditionary Fighting Vehicle (EFV) • Medium Tactical Vehicle Replacement (MTVR) SYSTEMS • Aegis Weapon System • Advanced /Tactical Tomahawk Missile • MEADS - Medium Extended Air Defense System • Future Combat System (FCS) • Ground-Based Mid-Course Defense (GMD) • FAB-T • Ares • AN/SPS-48 Radar • SAWARI 2 (France) • Syracuse II (France) • SIDOL (France) • SIMAT (France) Life Cycle Product Data Management: ISS Projects MANUFACTURING/ PRODUCTION Engineering Data: ISS Product Other Product Drawing, Model, Metrics… ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Supportability Analysis SLICwave Design Data/Structure 90021 MANAGEMENT OVERVIEW LCC/QA Management: Metrics, Analytics, Continuous Process Improvement IN-SERVICE/ SUPPORT Serialized Part Data: Shared Use Of Data (i.e. S1000D Data Modules) Tech Pub/ IETM/training Data InSync: Product Structure Data (BOMs), Specs and Parameters IPB / IPC/ IPL Data and Graphics Other Data Deliverables Maintenance InSync: In-Service Data/Structure 165443 ‘ 165837 ‘ ‘ Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com ERP Data InSync: Delivered Data/Structure 165443 ‘ 165837 ‘ Initial Product/ Support Definition DESIGN ENGINEERING InSync: Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … Life Cycle Product Data Management: ISS Projects DESIGN ENGINEERING Engineering Data: ISS Product Other Product Drawing, Model, Metrics… (e.g. Windchill, TeamCenter) ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Supportability Analysis SLICwave InSync: Design Data/Structure • Drwg/Models • BOMs • Specs • FMECA/LORA • Graphics • Released Maintenance Planning documents • Provisioning Documents • S1000D Data Modules Shared Use Of Data (i.e. S1000D Data Modules) Tech Pub/ IETM/training Data IPB / IPC/ IPL Data and Graphics Other Data Deliverables Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Life Cycle Product Data Management: ISS Projects ISS Product Other Product ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination • Bill of Materials Definition Management Analysis, Influence, Direction Contract Supportability Requirements Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) •Quality Management IPB / IPC/ IPL Tech Pub/ Data and IETM/training Graphics Data •Continuous Other Data Deliverables Process & Product Improvement • Multiple Model / Config/ Usability Definition • Product Reliability/ Availability Analysis/Prediction • Part Failure ID/Criticality Assessment •LCC Analysis and Reduction •Spares Projections •Changes Mgmt • Product Performance Assessment •Maintenance Plan Development/ Management • Task Analysis •LSA Deliverables • Provisioning/ Spares Mgmt •BOM Mgmt • Model/ Config. Def & Mgmt • Supp Equip, Obsolescence, Packaging, etc. Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Tech Manuals/ Training • Illustrated Parts Breakdown/ Catalog • Life Cycle Product Data Management: ISS Projects DESIGN ENGINEERING Engineering Data: ISS Product Other Product Drawing, Model, Metrics… (e.g. Windchill, TeamCenter) ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Supportability Analysis SLICwave InSync: Design Data/Structure Product Support Documents and Processes Life Cycle Cost Draft/Final Deliverables ( Maint Plans, Provisioning Lists, FMECA, BOM, Changes…) Provisioning Docs, IPB/IPC S1000D Data Modules Graphics Parts Management Shared Use Of Data (i.e. S1000D Data Modules) Tech Pub/ IETM/training Data IPB / IPC/ IPL Data and Graphics Other Data Deliverables Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Life Cycle Product Data Management: ISS Projects DESIGN ENGINEERING Engineering Data: ISS Product Other Product Drawing, Model, Metrics… ISS and/or Other InSync: One-Way Data Flow Design Data/Structure Two-Way collaboration, reconciliation, coordination 90021 Management Analysis, Influence, Direction Supportability Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) Tech Pub/ IETM/training Data DM Viewer + 0007 DEX IPB / IPC/ IPL Data and Graphics S1000D Authoring System Data Module Content Update S1000D Data Module Generator Draft/Released Data Module S1000D CSDB S1000D Authoring Tool Other Data Deliverables Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Life Cycle Product Data Management: S1000D Technical Publication Interface LSAR Source Data Generated DM Rendered DM in IETP Viewer Re-purposing of Maintenance Task Analysis as performed in the LSA to create draft, updated, and final S1000D Data Modules. Life Cycle Product Data Management: ISS Projects MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Engineering Data: ISS Product Other Product Drawing, Model, Metrics… ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Product Structure Data (BOMs), Specs and Parameters InSync: Design Data/Structure 90021 Management Analysis, Influence, Direction Supportability Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) Tech Pub/ IETM/training Data IPB / IPC/ IPL Data and Graphics Other Data Deliverables Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com ERP Data InSync: Delivered Data/Structure 165443 ‘ 165837 ‘ As-Authorized InSync© CVM Cost Estimating Capacity Planning & Assessment Specifications As-Committed Providing Bills of Material Verification and Reconciliation Throughout Your Product Release Life Cycle Master Schedule Work Breakdown Structure Budgets & Sales Orders Cost Accounts Effectivity Baseline Release & Document Control Product Definition As-Designed -EBOM -Bill of Routings Effectivity (Eng.) MBOM & Effectivity (Manf.) Bill of Routings/Resources Master Production Schedule As-Planned Proposed Capacity Planning MRP/CRP/Procurement Work Order Release Receiving/Inspection, Instructions Dock-to-Stock Inventory (WIP) Lot Code / Serial Numbering Shop Floor Control As-Built As-Tested Labor Collection & Work Measurements Process Instructions, Test Procedures & Results Part and System Restrictions CM Status Accounting As-Built Snapshot Reconciliation As-Delivered CM CM Status Accounting Lot Code / Serial Numbering Deviations / Waivers As-Maintained Field Service & Field Return / Retrofit CM Reconciliation Lot Code / Serial No. CM Status Accounting As-Built History As-Disposed Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Storage, Salvage To-Become (Recycle) CM Reconciliation Lot Code / Serial No. CM Status Accounting As-Was/Is History 14 Configuration Status Accounting And Verification System Engineering 2a CAD –E System AS-DESIGNED (ELECTRICAL) 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 15 FRACAS-Failure Reporting and Corr. Analysis System Configuration Status Accounting And Verification System Engineering 2a CAD –E System AS-DESIGNED (ELECTRICAL) 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Program Mgmt System AS-AUTHORIZED (CONTRACTS & CHANGES) Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 16 FRACAS-Failure Reporting and Corr. Analysis System Configuration Status Accounting And Verification System Engineering 2a CAD –E System AS-DESIGNED (ELECTRICAL) 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Program Mgmt System AS-AUTHORIZED (CONTRACTS & CHANGES) SLICwave (LSA System) AS-SUPPORTED (INTENT) Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 17 FRACAS-Failure Reporting and Corr. Analysis System Configuration Status Accounting And Verification System Manufacturing Inventory management / procurement of supplied parts AS-PLANNED BOM System CAPP System CAPP Engineering AS-BUILT CAPP SFC System NCM System CA System 3 2a CAD –E System AS-DESIGNED (ELECTRICAL) 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Program Mgmt System AS-AUTHORIZED (CONTRACTS & CHANGES) SLICwave (LSA System) AS-SUPPORTED (INTENT) Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 18 FRACAS-Failure Reporting and Corr. Analysis System Configuration Status Accounting And Verification System Manufacturing Inventory management / procurement of supplied parts AS-PLANNED BOM System CAPP System CAPP Engineering AS-BUILT CAPP SFC System CA System 3 2a 4 CAD –E System AS-DESIGNED (ELECTRICAL) Part Test & Restrictions System AS-TESTED 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) NCM System CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Program Mgmt System AS-AUTHORIZED (CONTRACTS & CHANGES) SLICwave (LSA System) AS-SUPPORTED (INTENT) Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 19 FRACAS-Failure Reporting and Corr. Analysis System Configuration Status Accounting And Verification System Manufacturing Inventory management / procurement of supplied parts AS-PLANNED BOM System CAPP System CAPP Engineering AS-BUILT CAPP SFC System CA System 3 2a 4 CAD –E System AS-DESIGNED (ELECTRICAL) Part Test & Restrictions System AS-TESTED 2 AS-DESIGNED (STRUCTURES, MECHANICAL, PAYLOADS, ETC) NCM System CAD & PDM System AS-COMMITTED CSAV CSA Report Areas CSA Reports 1 2 3 4 2a 1 CAD Schedule System Program Mgmt System AS-AUTHORIZED (CONTRACTS & CHANGES) SLICwave (LSA System) FRACAS System AS-SUPPORTED (INTENT) AS-MAINTAINED Legend: CAPP - Computer-aided Process Planning BOM - Bill of Material SFC - Shop Floor Control NCM - Number Control Machine CA - Corrective Action CAD-E - Computer-aided Design Electrical CAD - Computer-aided Design LSA – Logistics Supp Analysis PDM – Product Data Management CAE --Computer-aided Engineering CLS - Contractor Logistic Support 20 FRACAS-Failure Reporting and Corr. Analysis System Life Cycle Product Data Management: ISS Projects MANUFACTURING/ PRODUCTION DESIGN ENGINEERING ISS Product Other Product ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Engineering Data: Drawing, Model, Metrics… Product Structure Data, Specs and Parameters InSync: Design Data/Structure ERP Data InSync: Delivered Data/Structure 165443 ‘ 165837 ‘ 90021 Supportability Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) IPB / IPC/ IPL Tech Pub/ Data and IETM/training Graphics Data Other Data Deliverables IN-SERVICE/ SUPPORT Serialized Part Data: •Provisioned/Inventoried Parts Maintenance •Where are they (installed, inventory, in repair, etc.)? InSync: In-Service Maint •Part History , including Corrective/Preventive • Shipping and asset visibility Data/Structure 165443 ‘ • Repair, Overhaul, Depot mgmt 165837 ‘ ‘ • Procurement and Supply • Availability/Readiness Analysis • Support Analysis Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Initial Product/ Support Definition Management Analysis, Influence, Direction InSync: Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … As-Delivered Part Management Part Tracking Life Cycle Product Data Management: ISS Projects MANUFACTURING/ PRODUCTION DESIGN ENGINEERING ISS Product Other Product ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Engineering Data: Drawing, Model, Metrics… Product Structure Data, Specs and Parameters InSync: Design Data/Structure ERP Data InSync: Delivered Data/Structure 165443 ‘ 165837 ‘ 90021 Supportability Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) IPB / IPC/ IPL Tech Pub/ Data and IETM/training Graphics Data Other Data Deliverables IN-SERVICE/ SUPPORT Serialized Part Data: Maintenance InSync: In-Service Data/Structure 165443 ‘ 165837 ‘ ‘ Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com Initial Product/ Support Definition Management Analysis, Influence, Direction InSync: Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … Asset Tracking and Maintenance Management Life Cycle Product Data Management: ISS Projects MANUFACTURING/ PRODUCTION ISS Product Other Product ISS and/or Other One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Engineering Data: Drawing, Model, Metrics… InSync: Design Data/Structure 90021 Product Structure Data, Specs and Parameters MANAGEMENT OVERVIEW LCC/QA Management: Metrics, Analytics, Continuous Process Improvement Supportability Analysis SLICwave Shared Use Of Data (i.e. S1000D Data Modules) IPB / IPC/ IPL Tech Pub/ Data and IETM/training Graphics Data Other Data Deliverables IN-SERVICE/ SUPPORT Serialized Part Data: Maintenance InSync: In-Service Data/Structure 165443 ‘ 165837 ‘ ‘ Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com ERP Data InSync: Delivered Data/Structure 165443 ‘ 165837 ‘ Initial Product/ Support Definition DESIGN ENGINEERING InSync: Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … Questions? Integrated Support Systems, Inc. Post Office Box 1842 Clemson, SC 29633 Tel: 864.654.1284 Fax: 864.654.1286 sales@isscorp.com