Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager - Europe Risk Bow Tie Major Accident Prevention Mitigation & Recovery Steps to Define Your Safety Critical Equipment (SCE) • Define your Barriers / Categories and Owners • Maintenance / Reporting Strategy • Initial Identification of SCEs • Review with Technical Authorities, Safety Engineering, Independent Verifier • Finalize your SCEs (30-50% of your asset register) Define your Barriers / Categories and Owners Structural Integrity Safe Operation - Sub sea / Foundation Structures - Topsides & / Surface Structures - Heavy Lift Cranes - Mooring Systems - Drilling Systems Ignition Control Process Containment - Pressure Vessels - Heat Exchangers - Rotating Equipment - Tanks - Piping Systems - Pipelines -Well Containment -- Tanker Loading - Helicopter Refueling Equipment - Haz. Area Ventilation - Non-Haz. Area Ventilation - Certified Electrical Equipment - Cargo Tanks Inert Gas System - Earth Bonding - Miscellaneous Ignition Control - Fire & Gas Detection Detection Systems - Deluge Systems - PFP / Fire / Explosion Protection - Helideck Foam Systems - Firewater Pumps - Firewater Ring main - PFP - Nav. Aids - Collision Avoidance - ESD - HIPPS - Relief System - Ballast & Cargo Management -Chemical Injection -Power Management -Fine Water Spray -Gaseous Fire Protection Protection Systems Emergency Response Shutdown Systems Lifesaving Escalating Consequences Depressurization ESD - Well Isolation Depressurization - Pipeline Isolation Valves - ESDVs Well Isolation - SSIVs Pipeline Isolation Valves - Drilling Well Topsides ESDVs Control Eqpt.- SSIVs - Temporary Refuge - Escape & Evacuation Routes - Emergency / Escape Lighting - Communication Systems - UPS - Helicopter Facilities - Open Haz. / Non-Haz. Drains -Open Non-Haz. Drains - Em. Power -Manual Firefighting - PSE - Rescue Facilities - Lifeboats / TEMPSC - Tertiary Means of Escape Define your Maintenance / Reporting Strategy What is my SCE Maintenance / Reporting Strategy Fire and Gas Detection – Loop Level Pipeline Isolation – Valve or Item Level UPS – Battery or Item Level Pressure Vessels – Item Level Emergency Lighting – Loop or Area Level Initial Identification of SCEs What are my SCEs? Must Start with a Good Asset Structure Fire and Gas Detection: Detectors – Gas, Flame, Heat, Etc. Defined / Maintained by Platform/Vessel, Deck, Zone, Loop, Area, Item? How are these defined? EX Equipment, Structures (TS,SS), Lifeboats, Emergency Lighting, ESD Performance Standards • Definition – Documentation of the specific measureable targets of an SCE to assure it is available and functioning to prevent or mitigate a Major Accident • Design Vs Measurable? – The Escape Route will be 1 meter wide – The Escape Route will be free of obstruction Performance Standards should be: Understandable and Measurable • Technicians need to be able to pick up a PS and understand exactly what they are required to do. • The Assurance Activities should be measurable with either a Y/N or with a calculative response. – valve closes <30 seconds – Gas Detector alarms at >10 PPM – Emergency Lighting works? Y/N Not Understandable and Not Measurable Understandable and Measurable Offshore Technical Integrity Safety Critical Elements and Performance Standards Questions? Comments? A Fully Integrated EAM Service Provider Tony Vaclavicek – Manager Reliability Services–Europe tvaclavicek@genesissolutions.com US cell (630) 667 4534 NL cell +31 681 514 024 Offices: US (203) 431 0281 NL +31 205 207 947