Vibration Monitoring and Machine Protection Systems
1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255
www.stiweb.com / www.stiwebstore.com
Power Generation
STI Vibration Monitoring Inc.
About STI
STI was founded in 1989 and created Condition Monitoring Custom
Products (CMCP) in 1995 to bring more low cost solutions to our customers
while providing the flexibility required in today’s competitive market.
STI specializes in low cost alternatives to “Rack Based Monitoring”, by
bringing single channel transmitters and monitors into the market. By
creating a monitoring system based on single channels, the costs of
machine protection systems are now much more affordable.
STI’s Strategy
Provide our Customers with an easy to use and maintain Low Cost
Alternative to expensive, centralized rack based Machine Protection
Systems by:
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Allowing Customers to make use of existing PLC and DCS
systems
Making use of Existing Networks
Modular Design
Distributive Design
Low Cost
Keep it Simple (Kiss)
“Simply the Lowest Cost Approach to
Condition Monitoring”
What’s Changed ?
Hardware
• PLC and DCS Systems are faster, cheaper and more common.
• Many Plants are upgrading to New DCS and PLC Systems.
• HMI Systems like Wonderware are available.
People
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Vibration and machinery specialists are retiring, or spread out.
A lot of specialty work is contracted.
Engineers and Technicians are forced to be “Jack of All Trades”.
Operators are being assigned more tasks.
Users want smarter, simpler and easier to maintain systems.
Users are more budget conscious.
Engineers and Technicians are more computer oriented.
Major machine flaws have been fixed.
www.cmcpweb.com
Legacy Issues
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Large centralized “Rack” based systems
Control Room mounted
Originally Capital Projects
OEM supplied sensors
All sensors wired to “Rack”
Requires lots of instrument wire and conduit
(2x cost)
• Large Racks do nothing that a PLC or DCS
system cannot do!
• Overall Values
• Time Delay
• Power up inhibit
• OK Circuit
• 99% not wired to “Shutdown”
• Many are ‘Obsolete”
www.cmcpweb.com
CMCP Monitoring Strategy
PLC/DCS
Vibration Monitoring using PLC
Advantages:
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www.cmcpweb.com
Low Cost (1/2 Legacy Systems)
Simple to Install
Can make use of existing sensors
Distributive Architecture
4-20 mA noise free
Digital to save wiring costs
Choice of Protocol
Easy repair and replacement
Local Dynamic Signal w/BNC
CMCP 420VT & CMCP420VT-T
Loop Powered Vibration Transmitters
“Simply, the Lowest Cost Approach to Machine Protection”
CMCP 420VT-T
Loop Powered, 2 wire Vibration Transmitter
Features Include:
 Solid State
 Velocity Output
 Loop Powered
 Integral Accelerometer
 4-20 mA Output
 100 mv/g Dynamic Signal Output
 2-2,000 HZ
 No External Housing Required
 No Special Extension Cable –
 Optional Bright LED or LCD Display w/ BNC
 Optional BNC Adaptor
 Optional Temperature
w/LED Display
w/BNC Adaptor
CMCP 420VT-T
Dual Parameter Loop Powered Vibration and Temperature Transmitter
Features Include:
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Solid State
Velocity Output
Temperature Output
Loop Powered
Integral Accelerometer
4-20 mA Output
2-2,000 HZ
No External Housing Required
No Special Extension Cable
CMCP 420VT Series
Accessories
CMCP420EL
CMCP420LED
CMCP420BNC
CMCP420WF
CMCP203
CMCP420XPHD
Why 4-20mA?
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ISA Standard 4-20mA and 1-5 VDC
Standard Instrument Wire (pair)
Extremely Accurate
Low voltages (typically 24 VDC)
Long distances can be handled
• Voltage has resistance losses
• 4-20 mA Current Constant anywhere on loop
• Noise immunity
• Instrument Technicians understand
• Available IO Points
CMCP 500 Series
Transmitters and Monitors
CMCP500 Series
Transmitters and Monitors
CMCP 500
Transmitter
CMCP 500A
Monitor
Rated For Use In Hazardous Areas
Class I Division II
Groups B, C and D
CMCP500 Series
Transmitter and Monitor Configurations
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CMCP 525 Acceleration
CMCP 530 Velocity
CMCP535 Displacement (Velocity)
CMCP 540 Displacement (EP)
CMCP 545 Thrust Position (EP)
CMCP546 Absolute Vibration (EP/A)
CMCP547 Differential Expansion (TSI)
CMCP548 Case Expansion (TSI)
CMCP549 Valve Position (TSI)
CMCP560 RTD Temperature
CMCP565 Thermocouple Temperature
CMCP570 Solid State Temperature
CMCP575 Speed
CMCP580 Process Variable
CMCP585 Eccentricity (TSI)
CMCP590 Acceleration Enveloping
CMCP595 Buffer Accessory Module
CMCP797 Active Signal Buffer
CMCP 500 Series Transmitters
Features Include:
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Single Channel
Low Cost
Class I Division II Rated
CE
Small Size
Din Rail Mount
4-20 mA Output
24 VDC Powered
OK Circuit
Optional Filters
Buffered Outputs (2)
Selectable Ranges (5)
All Popular Sensors and Transducers
Easy Troubleshooting and Replacement
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500A Series Monitors
Features Include:
• All Features of Transmitter
• 3 Alarms w/Relays
• OK
• Alert
• Danger
• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)
• Latching or Non-Latching Relays
• Reset Terminals
• Trip Multiply (2x or 3x)
• Outputs for Optional Display
• Meets API-670 (American Petroleum Institute)
• Easy Alarm Setup and Adjustment
CMCP 500A Series Monitors
CMCP 500A Series Monitors
Standard
Monitoring Systems
CMCP 5301-E(M)
Single Channel General Machinery Monitoring System
Features Include:
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Single Channel
Bright Red LED Display
Reset Button
Low Cost
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
CMCP 5302-E(M)
Two Channel General Machinery Monitoring System
Features Include:
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Two Channel
Bright Red LED Display
Reset Button
Low Cost
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
Great for Cooling Towers, Fin Fans, Hydro Turbines
and any low channel count application.
CMCP 5304-E(M)
Four Channel General Machinery Monitor
The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating
machinery such as pumps, fans, compressors, turbines, and motors. The General
Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in
integrated velocity with a 100 mV/g ICP Accelerometer input.
Also Available with Stainless Steel Housing
CMCP1000
Dual Limit, Single Channel Vibration Monitor
Features Include:
 Solid State Reliability
 Class 1 Division 1 Rated
 Integral Sensor (Optional External Sensor)
 Two Levels of Alarm with Relays
 True “OK” Circuitry with Relay
 Adjustable Time Delays
 Trip Multiply
 4-20mA Output
 Remote Reset
 Optional Local Reset
 Bright LED Digital Readout
Applications include Reciprocating Compressor Frame Vibration,
Fin Fans and replacement for any mechanical vibration switch.
CMCP5019
19" Rack Mounted 10-Channel Monitor
Features Include:
• 19" EIA Rack or Panel Mount - 2 DIN High
• Individual Bright Red LED or LCD Displays
• OK, Alert, and Danger Relays - Meets API-670
• CE Approved
• Terminals for Customer Wiring
• Universal VAC Power
• Optional -24 VDC Power Supply for Eddy Probes
• Optional MODBUS or Ethernet TCPIP
Direct Replacement for Bently Nevada, Entech IRD and Other 19”
Rack Based Systems
CMCP500 Series Monitors
LOW COST CONDITION MONITORING PACKAGES
Custom Integration / Packaging
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Custom Designs and Layout
Displays (common or individual)
Power Supplies
Custom Enclosures (XP, Nema 4, 4x)
Intermediate Terminal Strips
IS Barriers
Field IO Interface
Ethernet TCP/IP, RS-485 Interface
Wireless
Web Enabled
Integration and Test (FAT)
Sensors and Accessories
CMCP1100 Series
Industrial Accelerometers
Features Include:
Standard
CMCP1100
High Temp.
CMCP1100H
Side Mount
CMCP1100S
 LOW COST (Only $99.00 for 5 Meter System)
 Small Size Case, 1/2” x 1.05”
 Small Footprint, 1/2”
 Integral Cable (5, 10 or 20 Meters)
 100 mV/g Sensitivity
 0.32 Hz to 10 KHz Frequency Range (± 3 dB)
 Waterproof
CMCP1100C
M8 Connector
New!
CMCP1300 Series
Industrial Triaxial Accelerometers
Features Include:
 Low Cost
 Small Size Case, 1.5” x 1.5” x 0.9”
 Cable (5, 10 or 20 Meters)
 100 mV/g Sensitivity per channel
 10% Accuracy
 0.32 Hz to 10 KHz Frequency Range (± 3 dB)
 Waterproof
New!
Accelerometer Accessories
Mounting Pads
Adhesives
Motor Fin Mounts
Extension Cables
NPT Adapters
Accelerometer Housing
BNC Junction Boxes
Piloted End Mill
Intermediate Termination
Boxes
CMCP303 Triaxial
Connection Box
Features Include:
 Low Cost
 2 and 4 Triaxial Accelerometers
 6 and 12 Ch.
 Available in Fiberglass, Painted Steel or SS
 Water Tight & Dust Tight
 Provide convenient and safe access to
Triaxial signals
New!
CMCP250
Accelerometer Mounting Kit
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CMCP-200-02 Mounting Pads
CMCP-205-01 Motor Fin Mount
CMCP-205-02 Motor Fin Mount
CMCP-205-03 Motor Fin Mount
CMCP-205-04 Motor Fin Mount
CMCP-230-01 1/4" x 28 UNF x 1/2"
CMCP-230-02 1/4" x 28 UNF x 3/4"
CMCP-701 Spot Reamer
CMCP-721-02 1/4 x 28 UNF Tap
Tap Handle
CMCP-211 Adhesive and Activator
CMCP-212 Silicon Dielectric
CMCP-213 Silicone Sealant
CMCP-208 Mixing Nozzles
CMCP-206 Adhesive Filler
Eddy Probe Accessories
CMCP801
 Meets API670 external mounting specifications
 304 and 316 Stainless Steel
 Provided with four 3/4" NPT Hubs
 3/4" or ½” NPT Case Entry
 Machined aluminum
 Threaded and slotted to insure position and stability
CMCP805
 Machined 304 Stainless Steel
 ½” and ¾” NPT External Threads
 ¼” x 28 and 3/8 ” x 24 Internal Threads
CMCP4190
CMCP1210 Series
Spring Loaded Temp. Sensors
Features Include:
• Tip Sensitive RTD or Thermocouple
• For use to 260º C (500º F)
• Adjustable Spring-Loaded Holder with Fluid Seal
• Aluminum Connector Head – Optional XP Head
CMCP610
Eddy Probe Calibrator
Features Include:
Eddy Probe Graph
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-22
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-18
-16
-14
-12
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-08
-06
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Volts
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30
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60 70 80
90 100 Gap
 Verify Voltage Output vs. Gap
 For use with 5mm & 8mm Probes
 Precision Micrometer
 4140 Target
 Graph Paper & Excel Spreadsheet
Wireless Industrial Radios
Features Include:
Ethernet Model
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Class I, Div II, Group’s A,B,C,D
Superior noise immunity
Frequency Hopping
Worldwide Unlicensed 2.4 GHz
Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.)
MODBUS RTU RS-485, RS-422, RS-232
32 Frequency Channels
Up to 16 mile range w/ Hi Gain Antennas
Can be extended with Repeaters
250 Kbps RF Data Rate
Easy to Configure
Lowers Cost of Wiring and Installation
CMCP810
Electrical Runout Kit
Features Include:
 Oscilloscope
 Optical Phase Reference Kit
 Eddy Probe System
 Power Supply
 Magnetic Mounts
 Custom Vice Grips
 “Bucking” Amplifier
 Hard Carrying Case
 Optional Gauss Meter
 Option Software
Custom Products
and
Integration
CP Products (Custom Products)
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Custom Enclosures
Free Standing Cabinets
Component Integration
Drawing and Engineering Services
Custom HMI Applications
Custom Cables
Specialty Sensors
• Custom Enclosures
• Free Standing Cabinets
• Drawing & Engineering Services
(AutoCAD)
• Custom Packaging (Kits)
• Battery Powered Monitors
• Wonderware HMI
• Integration Services
• Test and FAT
Cabinet / Panel Design and System Integration
Over 250 integrated Custom Panels and Enclosures
Customers Include:
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Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh)
Black & Veatch
Brown & Root
Caltex
Fisher Rosemont
BHEL
Wyle Labs
Chevron USA
BP Amoco
M&M Mars
Champion Paper
E.I. Dupont
Ebara International.
Baxter Wilson Unit 1 and 2
City of Portland, Oregon
… and many more
Case Histories
Case History: Turbine Supervisory Instrumentation #1
Customer:
Flagstaff Electric
System Type:
TSI System
Location:
Flagstaff, Arizona
Salesperson:
David Poffenbarger
Year Installed:
2008/2009
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #2
Customer:
Xcel Energy
System Type:
TSI System
Location:
Saint Paul, Minnesota, USA
Salesperson:
Frank Howard
Year Installed:
2004/2006
Case History: Turbine Supervisory Instrumentation #2
Case History: Turbine Supervisory Instrumentation #2
Case History: Balance of Plant
Customer:
Ameren
System Type:
BOP FD/ID/PA
Location:
Newton, Illinois
Salesperson:
Frank Howard
Year Installed:
2007/2008
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Cooling Towers
Customer:
Direct Energy
System Type:
Cooling Towers
Location:
Bastrop Texas
Salesperson:
Matt Howard
Year Installed:
2009
Case History: Cooling Towers
Case History: Cooling Towers
Case History: Cooling Towers
Case History: Cooling Towers
10 Cell Cooling Tower with
Dynamic Output
AEP Welsh, Texas
Case History: Hydro Turbine Generators
Customer:
Southern California Edison (SCE)
System Type:
Hydro Turbine Generators (13)
Location:
Big Creek, California
Salesperson:
Frank Howard
Year Installed:
Various
Case History: Hydro Turbine Generators
Case History: Hydro Turbine Generators
Case History: Hydro Turbine Generators
Case History: Coal Crushers
Customer:
Dynegy
System Type:
Coal Crushers 16/16/BOP
Location:
2 Locations, Illinois, USA
Salesperson:
Gary Gbur
Year Installed:
2004 / 2005 /2008 / BOP 2010
Case History: Coal Crushers
Case History: Coal Crushers
Case History: Coal Crushers
Case History: Coal Crushers
After eight weeks STI was chosen to provide the wireless vibration monitoring
solution, when the other vendor’s solution failed to provide reliable and
continuous service.
OSpi Historian
Case History: Kinetic UPS 2.1 mw
Customer:
Satcon
System Type:
Kinetic UPS Monitoring System
Location:
Various
Salesperson:
Frank Howard
Year Installed:
2004/2005/2006/2010
Case History: Kinetic UPS 2.1 mw
Case History: Kinetic UPS 2.1 mw
Main Screen
Alarm List
Historical Trend
Real Time Trend
Real Time Trend
Setup
Who To Contact?
Distributer Sales and Support:
Matt Howard
matthoward@stiweb.com
281.334.0766 ext. 1
Custom Applications/Technical Support:
Mike Howard
mhoward@stiweb.com
281.334.0766 ext 4
Accounting:
Natalie Henderson
nhenderson@stiweb.com
281.334.0766 ext 3
Order Status:
Mark Tomlin
mtomlin@stiweb.com
281.334.0766 ext 5
Purchase Online Quick and Easy at
www.stiwebstore.com