CMCP
Condition Monitoring & Custom Products
Solutions Sales
Training
Vibration and Temperature Sensors, Transmitters , Monitors,
Cables, Wiring, Mounting Accessories, BNC Switch Box’s , Enclosures,
Junction Box’s, Tachometers, Custom Panels and more...
www.cmcpweb.com
www.cmcpweb.com
CMCP
“Condition Monitoring Custom Products”
CMCP
Standard Products
•Transmitter Systems
•Monitor Systems
•Industrial Radio Modems
•Low Cost Accelerometers
•Temperature Sensors
•Extension Cables
•Mounting Accessories
•BNC Switch Boxes
•Junction Boxes
•Balance Kits (CMXA)
•Instrument Wire
•Rotor Kits
•Tachometers
•Eddy Probe Calibrators
CP
Custom Products
•Free Standing Cabinets
•Custom Integration & Test
•Custom Enclosures
•Field IO (Analog to Digital)
•HMI (Wonderware) Solutions
•AutoCAD Drawings
•Custom Machining & Molding
•Industrial Computers
CMCP
Private Label Products
•CMCP 500 Series
Transmitters
•CMCP 500 Series Monitors
•CMCP 420VT Transmitter
CMCP Strategy
Provide our Customers with a easy to use and maintain Low Cost Alternative to
expensive, centralized rack based Machine Protection Systems by:
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Allowing Customers to make use of existing PLC and DCS
systems.
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Making use of Existing Networks.
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Modular Design.
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Distributive Design.
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Keep it Simple (Kiss).
Legacy Issues
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Large centralized “Rack” based systems.
Control Room mounted.
Originally Capital Projects.
OEM supplied sensors.
All sensors wired to “Rack”
Requires lots of instrument wire and conduit (2x cost).
Large Racks do nothing that a PLC or DCS system cannot do.
• Overall Values.
• Time Delay.
• Power up inhibit.
• OK Circuit.
• 99% not wired to “Shutdown”.
• Many are ‘Obsolete”.
www.cmcpweb.com
Legacy Systems
GE Power Systems (Bently Nevada)
•1700 Series
•5000 Series
•7200 Series
•9000 Series
•3300 Series
IRD/Entek
•Unicell
•5802 Series
•5806 Series
•5815 Series
•5915 Series
What’s Changed ?
 Hardware
• PLC and DCS Systems are faster, cheaper and more common.
• Many Plants are upgrading to New DCS and PLC Systems.
• HMI Systems like Wonderware are available.
 People
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Vibration and machinery specialists are retiring, or spread out.
A lot of specialty work is contracted.
Engineers and Technicians are forced to be “Jack of All Trades”.
Operators are being assigned more tasks “OCM”.
Users want smarter, simpler and easier to maintain systems.
Users are more budget conscious.
Engineers and Technicians are more computer oriented.
Major machine flaws have been fixed.
www.cmcpweb.com
Vibration Monitoring using PLC
 Advantages:
 Low Cost (1/2 Legacy Systems)
 Simple to Install.
 Can make use of existing sensors.
 Distributive Architecture.
 4-20 mA noise free.
 Digital to save wiring costs
 Choice of Protocol
 Easy repair and replacement.
 Local Dynamic Signal w/BNC.
 Disadvantages:
 No Remote Dynamic or Transient Data.
www.cmcpweb.com
CMCP Monitoring Strategy
PLC/DCS
STI Standard Product
CMCP 420VT
CMCP 420VT
Loop Powered, 2-Wire Vibration Transmitter
“Simply, the Lowest Cost Approach to
Machine Protection”
CMCP 420VT
Loop Powered, 2 wire Vibration Transmitter
Features:
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w/LED Display
Solid State
Velocity Output
Loop Powered
Integral Accelerometer
4-20 mA Output
100 mv/g Dynamic Signal Output
2-2,000 HZ
No External Housing Required
w/BNC Adaptor
No Special Extension Cable –
Optional Bright LED or LCD Display w/ BNC
Optional BNC Adaptor
Why 4-20mA
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ISA Standard 4-20mA and 1-5 VDC
Standard Instrument Wire (pair)
Extremely Accurate.
Low voltages (typically 24 VDC).
Long distances can be handled.
• Voltage has resistance losses.
• 4-20 mA Current Constant anywhere on loop.
• Noise immunity.
• Instrument Technicians understand.
• Available IO Points
CMCP420VT
CMCP420AD8/16
CMCP 420VT with Field IO
Features:
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8 or 16 Channels
16 Bit A/D
Universal Power Supply (100-250 Vac, 50 or 60 Hz)
Provides Loop Power to Transmitters
RS485 MODBUS RTU or Ethernet Protocols
Dynamic Signal Output with Channel Selector Switch
Digital Interface to PLC or DCS
MODBUS
CMCP 420VT Vibration Sensors
2 wire loop powered, measuring Velocity.
Plant DCS or PLC or PC
CMCP420AD-M08
FAN Vibration Monitoring Using Loop Powered Transmitters
STI Standard Product
CMCP 500 Series
Transmitters and Monitors
CMCP 500 Series
Transmitters and Monitors
CMCP 500
Transmitter
CMCP 500
Monitor
CMCP500 Series Transmitters
and Monitors
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CMCP
CMCP
CMCP
CMCP
CMCP
525
530
540
545
590
Transmitter
Acceleration
Velocity
Displacement (EP)
Thrust Position (EP)
Enveloper
Monitor
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CMCP535
CMCP547
CMCP548
CMCP549
CMCP560
CMCP565
CMCP570
CMCP575
CMCP580
CMCP585
Displacement (Vel)
Differential Expansion (TSI)
Case Expansion (TSI)
Valve Position (TSI)
RTD Temperature
Thermocouple Temperature
Solid State temperature
Speed
Process Variable
Eccentricity (TSI)
CMCP 500 Series Transmitters
Features:
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Single Channel
Low Cost
Small Size
Din Rail Mount
4-20 mA Output
24 VDC Powered
OK Circuit
Optional Filters
Buffered Outputs (2)
Selectable Ranges (5)
All Popular Sensors and Transducers
Surface Mount Components
Easy Troubleshooting and Replacement
CMCP 500A Series Monitor
Features:
• All Features of Transmitter
• 3 Alarms w/Relays
• OK
• Alert
• Danger
• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)
• Latching or Non-Latching Relays
• Reset Terminals
• Trip Multiply (2x or 3x)
• Outputs for Optional Display
• Meets API-670 (American Petroleum Institute)
• Easy Alarm Setup and Adjustment
CMCP 420VT vs. CMCP500 Series
CMCP420
CMCP500
4-20 mA Output to PLC/DCS
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Loop Powered (2-Wire)
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3-Wire
Velocity
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X
Features:
Displacement
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Acceleration
X
Enveloping
X
OK Circuit
X
Buffered Output
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Optional Filters
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High Temperature Applications
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Selectable Ranges
X
CMCP Standard Products
Standard
Monitoring Systems
CMCP5302 Two Channel Monitor
Features
 Two Channel
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Bright Red LED Display
Reset Button
Low Cost
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
Great for Cooling Towers, Fin Fans, Hydro Turbines
and any low channel count application.
CMCP5301 Single Channel Monitor
Features
 Single Channel
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Bright Red LED Display
Reset Button
Low Cost
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
CMCP5304 General Machinery Monitor
The CMCP5304 is a 4 channel
monitoring system ideal for monitoring
rotating machinery such as pumps, fans,
compressors, turbines, and motors. The
General Machine Monitor is equipped
with 4 CMCP/CMCP530A
Monitors alarming in integrated velocity
with a 100 mV/g ICP Accelerometer
input.
CMCP5304SS
CMCP5308SS
CMCP5300KEY
CMCP5300FOOT
CMCP1100-05
NEMA 4X Stainless Steel Housing
NEMA 4X Stainless Steel Housing
Wing Knob Latch w/Key
Foot Mounting Kit
Low Cost Accelerometer w/Integral Cable
CMCP1000 Dual Limit,
Single Channel Vibration Monitor
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Solid State Reliability
Integral Sensor (Optional External Sensor)
Two Levels of Alarm with Relays
True “OK” Circuitry with Relay
Adjustable Time Delays
Trip Multiply
4-20mA Output
Remote Reset
Optional Local Reset
Bright LED Digital Readout
Applications include Reciprocating Compressor Frame Vibration,
Fin Fans and replacement for any mechanical vibration switch.
New CMCP5019 19" Rack Mounted 10-Channel Monitor !
Direct Replacement for Bently Nevada 9000 & 7200 Monitors
IRD 5918 and 5915 Monitors, DYMAC M700, M800
Features:
• 19" EIA Rack or Panel Mount - 2 DIN High
• Individual Bright Red LED or LCD Displays
• OK, Alert, and Danger Relays - Meets API-670
• CE Approved
• Terminals for Customer Wiring
• Universal VAC Power
• Optional -24 VDC Power Supply for Eddy Probes
• Optional MODBUS or Ethernet TCPIP
CMCP Standard Products
Custom
Monitoring Systems
CMCP500 Series Monitors
LOW COST CONDITION MONITORING PACKAGES
Custom Integration / Packaging
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Custom Designs and Layout
Displays (common or individual)
Power Supplies
Custom Enclosures (XP, Nema4, 4x)
Intermediate Terminal Strips
IS Barriers
Field IO Interface
Ethernet TCP/IP, RS-485 Interface
Wireless
Web Enabled
Integration and Test (FAT)
Sample CMCP500 Series Projects
(12) CMCP530A Vibration Velocity Monitors .
Common Display with Channel Selector Switch,
Powder Coated Mild Steel, NEMA 4 Enclosure.
(7) CMCP525 Vibration Acceleration Transmitters .
High and Low Pass Filters, Intermediate Terminals
Fiberglass, NEMA 4X Enclosure.
(4) CMCP530 Velocity Transmitters, (2) CMCP545
Eddy Probe Position Transmitters, and (1)
CMCP575 Speed Transmitter. Individual displays,
Fiberglass NEMA 4X enclosure.
(12) CMCP540A Displacement Monitors, (2)
CMCP545 Position Monitors, (2) CMCP530A
Velocity Monitors and (1) Phase reference output.
Fiberglass NEMA 4X.
Explosion Proof System with CMCP530A Vibration
Velocity Monitors, Class I, Div. I, continuous
monitoring system for offshore Gas Turbine
installation. Requirements included IS Barriers,
Slave Relays, Independent Displays, XP Housing
and 4-20mA output to interface with a DCS
system.
TSI System (14) CMCP540A Displacement Monitors, (2)
CMCP545 Position Monitors, (1) CMCP500A Eccentricity
Monitor, (1) CMCP500 Case Expansion and (1) CMCP500
Differential Expansion. Painted Steel NEMA 4 Enclosure.
CMCP Standard Products
Top Sales Performers
CMCP1100 Industrial Accelerometers
Features
Standard
CMCP1100
 LOW COST (Only $109.00 for 5 Meter
System)
 Small Size Case, 1/2” x 1.05”
 Small Footprint, 1/2”
 Integral Cable (5, 10 or 20 Meters)
High Temp.
CMCP1100H
 100 mV/g Sensitivity
 0.32 Hz to 10 KHz Frequency Range (± 3 dB)
 Waterproof
Side Mount
CMCP1100S
Accelerometer Accessories
Mounting Pads
Acrylic Bypacs
Motor Fin Mounts
Extension Cables
2-Pin to BNC Adaptor
NPT Adapters
BNC Junction Boxes
Piloted End Mill
Intermediate Termination
Boxes
CMCP250 Accelerometer Mounting Kit
25
2
2
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2
25
25
1
1
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12
2
CMCP-200-02 Mounting Pads
CMCP-205-01 Motor Fin Mount
CMCP-205-02 Motor Fin Mount
CMCP-205-03 Motor Fin Mount
CMCP-205-04 Motor Fin Mount
CMCP-230-01 1/4" x 28 UNF x 1/2"
CMCP-230-02 1/4" x 28 UNF x 3/4"
CMCP-701 Spot Reamer
CMCP-721-02 1/4 x 28 UNF Tap
Tap Handle
CMCP-211 Adhesive and Activator
CMCP-212 Silicon Dielectric
CMCP-213 Silicone Sealant
CMCP-208 Mixing Nozzles
CMCP-206 Adhesive Filler
CMCP300 Series BNC Switchbox
Features
 Low Cost
 Available in Fiberglass, Painted Steel or SS
 Water Tight & Dust Tight
 External or Internal BNC & Switch Available
 Provide convenient and safe access to signals
CMCP310 Series BNC Switchbox
Features
 Low Cost
 Terminate & Switch outputs of up to 48 sensors
 Available in Fiberglass, Painted Steel or SS
 Water Tight & Dust Tight
 External or Internal BNC & Switch Available
 Provide convenient and safe access to signals
CMCP280 API Accelerometer Housing
Kit Includes:
• Dome Cover
• Mounting Base with ¾” NPT Conduit Connection
• Neoprene Base Gasket
• O-Ring Gasket for Cover
• Mounting Bolts & Washers
• ½” NPT Reducing Bushing
• Meets API670 and API678 Requirements
Eddy Probe Accessories
 Meets API670 external mounting specifications
 304 and 316 Stainless Steel
 Provided with four 3/4" NPT Hubs
CMCP801
 3/4" or ½” NPT Case Entry
 Machined aluminum
 Threaded and slotted to insure
position and stability
CMCP805
 Machined 304 Stainless Steel
 ½” and ¾” NPT External Threads
 ¼” x 28 and 3/8 ” x 24 Internal Threads
CMCP4190
CMCP610 Eddy Probe Calibrator
Features
 Verify Voltage Output vs. Gap
 For use with 5mm & 8mm Probes
Eddy Probe Graph
 Precision Micrometer
-24
-22
-20
-18
-16
-14
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-10
-08
-06
-04
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Volts
 4140 Target
 Graph Paper & Excel Spreadsheet
10
20
30
40
50
60 70 80
90 100 Gap
Go Wireless !
Industrial Radios
Ethernet Model
Features Include:
 Class I, Div II, Group’s A,B,C,D.
 Superior noise immunity - advanced frequency
hopping spread spectrum technology.
 Worldwide Unlicensed 2.4 GHz.
 Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.)
 MODBUS RTU RS-485, RS-422, RS-232.
 32 Frequency Channels.
 Up to 16 mile range w/ Hi Gain Antennas.
 Can be extended with Repeaters.
 250 Kbps RF Data Rate.
 Configurable to Master/Repeater/Remote with
Windows setup / diagnostics software.
CMCP1210 Spring Loaded Temp. Sensors
Features:
• Tip Sensitive RTD or Thermocouple
• For use to 260º C (500º F)
• Adjustable Spring-Loaded Holder with Fluid Seal
• Aluminum Connector Head – Optional XP Head
CMCP800 Balancing Accessories Kit
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Hard Carry Case
CMCP6160 Printer Adapter
Digital Scale
CMCP630 A/B Switch
(2) CMCP2100 Accelerometers
(2) CMCP625 2 Pin to BNC Adapter
(3) 25’ BNC/BNC Cables (A,B,Phase)
(2) CMCP908-MD Magnet
Optical or Laser Phase Reference Kit
CMCP6156 Magnetic. Goose Neck
Custom Vice Grip
Assorted Balance Weights
Banana to BNC Adapter
Hex Key Set
Tape Measure
6” Stainless Steel Rule
6” 180º Protractor
Compass
Clip Board
Polar Plot Tablet (50 sheets)
CMCP811
Balance Weight
Starter Kit
CMCP875 Current Clamp Kit
Features:
• 2 Current Clamps
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Custom Resistance Box
25-Pin to BNC Connector For Microlog
10' BNC to BNC Cable
3' BNC to BNC Cable
BNC to Banana Cable
Rubber and Leather Gloves
Hard Latching Carrying Case
CMCP810
Electrical Runout Kit
Features
 Oscilloscope
 Optical Phase Reference Kit
 Eddy Probe System
 Power Supply
 Magnetic Mounts
 Custom Vice Grips
 “Bucking” Amplifier
 Hard Carrying Case
 Optional Gauss Meter
 Option Software
CMCP TACH3-XP
Explosion Proof Tachometer
Features
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Replaces Old Dymac M746
Front Panel Programmable
5-999,999 RPM Selectable Range
1 or Multiple Pulses per Revolution
0.001% Accuracy
Alert and Danger Alarms
4-20mA and 0-5 Vdc OutputRS232 Output
Eddy Current Probe Input
High & Low RPM Recall
0.56” H, Seven Segment LE
CMCP601 Rotor Kits
Measurements may be obtained to study:
 Frequency Based Signals
 Time Based Signals
 Orbital Analysis
 Shaft Runout
 Shaft Bow
 Identify Rotor Critical Speeds
 Resonance Amplitude Factor
 Phase Analysis
CMCP601
Dynamic Motion Demonstrator
Available in Short or Long Base
 Balancing
 Shaft Relative & Case Absolute
 Rotor Dynamic Studies
CMCP600 Rotor Kit
Features
 1700/1400 RPM AC Motor
 Quick Bearing Change
 Easy to Use
 Repeatable Results
 Carrying Case
CMCP600
Bearing Fault Demonstrator
 (2) Rolling Element Bearings
(1) “Good Bearing”
(1) “Fault Induced Bearing”
CP Products (Custom Products)
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Custom Enclosures
Free Standing Cabinets
Drawing & Engineering Services (AutoCAD)
Custom Packaging (Kits)
Battery Powered Monitors
Wonderware HMI
Integration Services
Test and FAT
Cabinet / Panel Design and
System Integration
Over 250 integrated Custom Panels and Enclosures
Customers Include:
 Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh)
 Black & Veatch
 Brown & Root
 Caltex
 Fisher Rosemont
 BHEL
 Wyle Labs
 Chevron USA
 BP Amoco
 M&M Mars
 Champion Paper
 E.I. Dupont
 Ebara International.
 Baxter Wilson Unit 1 and 2
 City of Portland, Oregon
… and many more
CMCP
Assembly Area
League City, TX
CMCP
Case Histories
Case History #1
Customer:
Dynegy
System Type:
Coal Crushers
Location:
2 Locations, Illinois, USA
Salesperson:
Gary Gbur
Value:
$40,000.00 Phase 1
$200,000.00 Phase 2
Year Installed:
2004 / 2005
Case History #1
• Problem.
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Coal Crushers with embedded accelerometers needed monitoring.
User wanted to use existing DCS system.
Existing system was not working properly.
User unwilling to pay for conduit and instrument wire.
Low Speed Bearings needed Enveloping.
• Solution.
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Velocity and Enveloping Transmitters Used (some slow speed).
16 Channel ADC using Modbus TCP/IP Ethernet used.
Industrial Ethernet Radio Modem used.
No lost packets. Very robust.
Both Modbus RS-485 and TCP used.
Case History #1
Master Radio
Slave Radio
Case History #2
Customer:
Xcel Energy
System Type:
TSI System
Location:
Saint Paul, Minnesota, USA
Salesperson:
Frank Howard
Value:
$60,000.00
Year Installed:
2004
Case History #2
 Problem:
• TSI System for GE Turbine Generator Set.
• Customer wanted to use existing New DCS System.
• Wanted local display for operators.
• Intermediate terminals to save installation time.
 Solution:
• CMCP500 Series Transmitters.
• Pre-wired Integrated Custom Panel.
• 4-20 mA Loop to DCS.
• Custom Mimic Panel w/Displays.
Case History #2
Case History #3
Customer:
WDC
System Type:
Critical Fans
Location:
Pine Bluff, Arkansas, USA
Salesperson:
David Gallagher
Value:
$160,000.00
Year Installed:
2004
Case History #3
 Problem:
• 6 IRD/Entek 5815 Monitors mounted in outdoor cabinets.
• Critical service on high temperature furnace fans.
• IRD/Entek no longer supported.
• Primary competition: BNC
• 1 Vibration Channel.
• 8 Temperature Channels.
 Solution:
• CMCP530 Transmitter.
• Analog to Digital Converters with direct RTD input.
• 15” Industrial Touch Screen Rack Mount Computers.
• Custom Wonderware HMI w/Bargraphs.
Case History #3
Case History #3
Case History #3
Case History #3
Main Screen
Real Time Trend
Alarm List
Historical Trend
Real Time Trend
Setup
Case History #4
Customer:
Satcon (MagMotor)
System Type:
Kinetic UPS System
Location:
Various
Salesperson:
Mike Bussing/Frank Howard
Value:
$400,000.00
Year Installed:
2004,2005,2006,2007
Case History #4
 Problem:
• Large Kinetic UPS System Monitoring.
• Vibration, Enveloping, Temperatures, Speed, Pressures.
• Flywheel Diameter Calculation.
• Solution:
• CMCP530, CMCP590, CMCP540 and CMCP545 Transmitters.
• Process Variables direct to ADC.
• 12.1” Touch Screen Rack Mount Industrial Computer.
• Custom Wonderware HMI.
Case History #4
Case History #4
Main Screen
Real Time Trend
Alarm List
Historical Trend
Real Time Trend
Setup
Case History #5
Customer:
Aramco
System Type:
Reciprocating Compressor
Location:
Saudi Arabia
Salesperson:
Zyad Al-Irhayim
Value:
$120,000.00
Year Installed:
1999
Case History #5
• Problem:
• Monitor Large Reciprocating Compressor in Hydrogen Service.
• Frame and Crosshead Vibration.
• Rod Drop.
• Valve Temperature Monitoring (Averaging)
• Solution:
• CMCP530, CMCP545, CMCP560 Transmitters.
• Field IO.
• Explosion Proof Enclosures
• 17” Touch Screen Rack Dell Computer.
• Custom Wonderware HMI.
Case History #5
Main Screen
Current Alarm List
Bar Graph Screen
Historical Alarm List
Case History #5
Historical Trend
Real Time Trend
Historical Trend
Setup
CMCP
Thanks You
for your time
Frank Howard
fhoward@stiweb.com
www.stiweb.com
281.334.0766 x232