An Introduction to Uhde Oil & Gas
ThyssenKrupp Uhde - Engineering with Ideas
.
Agenda:

Welcome and Introduction

Corporate Overview

Uhde Oil and Gas Business Line

Uhde Group Resources

Technology

Downstream Capability

Upstream Capability

Key Clients
Uhde Oil and Gas – part of the ThyssenKrupp Group
Employees:
Sales:
Materials
177,350
€42.6 bn
Technologies
Plant Technology
Employees:
Sales:
5,300
€1.5 bn
Uhde Oil and Gas
Employees: 177,350
Sales:
€42.6 bn
ThyssenKrupp Group
ThyssenKrupp AG
Materials
Technologies
Steel Europe
Elevator Technology
Steel Americas
Plant Technology
Stainless Global
Components Technology
Materials Services
Marine Systems
Business Services
Uhde
Plant Technology Business Area Companies: Polysius, Foerdertechnik, Uhde
ID103
Uhde: Facts and figures
History
1921
1952
1996
1997
1999
2002
Friedrich Uhde starts an engineering firm in Dortmund
Friedrich Uhde GmbH becomes a subsidiary of Hoechst AG
Acquisition of Uhde GmbH by Fried. Krupp AG Hoesch-Krupp
Uhde and Krupp-Koppers merge to form Krupp Uhde GmbH
Krupp and Thyssen merge to form ThyssenKrupp AG
Name changes back to Uhde GmbH
Business year 2010 (Uhde Group)
Order intake
 Net sales
€1,497m
€1,450m *
Globally

€556.3m * 1)
Europe

Equity capital
5,300
2,700
Asia Pacific

Employees
Uhde group (total)
~5,300
- of which Uhde GmbH ~1,570

1,400
Engineering
capacity
approx. 6.1 million
engineering hours/year
1,200
Other Regions
Employees worldwide including all
subsidiaries and associates
1)
preliminary
* acc. to IFRS
Uhde Structure
Group Organisation
L. Jungemann
A. Hoffmann
Ammonia & Urea
Urea Granulation
Hydrogen & Nitrates
Coke Plants Technologies
Gas Technologies
Electrolysis / Uhdenora
Organics Chem. & Polymers
Uhde Inventa Fischer
Research & Development
A. Hoffmann
H. Knauthe
H. Knauthe
Dr. M. Thiemann
L. Jungemann
Business Lines
Business
Segments
and
Product
Divisions
Dr. M. Thiemann
Dr. M. Thiemann (Chairman)
Oil & Gas
Offsites & Utilities
Executive
Board
J. Schönewolf
J. Schönewolf
ID258
Uhde Group Engineering Resources (x1000 mhrs / year)
2,320 Germany
Uhde, Dortmund and Bad Soden
OOO Uhde,
Dzerzhinsk Uhde India,
Mumbai, Pune
410
1,400
Uhde Eng.
Egypt, Cairo
75
Uhde Shedden,
Bangkok Uhde
Shanghai
500
90
Uhde Shedden,
Melbourne
650
Uhde,
Johannesburg
350
Uhde México,
Mexico City
430
Steam
Reformer
Amine
Treating
Vacuum Distillation
Crude
oil
Atmospheric Distillation
Technology Portfolio – Oil Refining, Lubes, Waxes, White Oils
H2
Partial
Oxidation
Visbreaker
Lt. Naphtha
HDT
C5 / C6
Isomerisation
Hvy. Naphtha
HDT
Catalytic
Reformer
Kero-/MDHDS
Kero-/MDHDA
Ethylene /
Propylene
LPG
LPG
Separation
Aromatics
Complex
BTX
Gasoline Pool
Steam
Cracker
Butane
Dehydrogen
Butane
Isomerisation
Catalytic
Polymerisation
Sulphur
Recovery
VGO
Hydrocracker
C4 Selective
Hydrogenation
MTBE / ETBE
Alkylation
VGO
HDS
FCC
FCN Selective
HDS
Merox
Treater
Lube
Hydrocracker
Catalytic
Dewax/Isom
White Oil
Hydrogenation
Solvent
Extraction
Solvent
Dewaxing
Hydrogen
Finishing
Wax Hydroisomerisation
Wax
Hydrogenation
H2
Solvent
Deasphalting
Diesel / Gas Oil
Technical /
Medical White
Oils
Lube Oil
Blending
Residue
HDT / HC
Thermal
Cracker/Coker
Lube Oils
Food Grade Wax
Heavy Fuel Oil
Coke
Uhde
Technology
References /
Licensed by Others
Technology Portfolio – Aromatics and Derivatives
Selective
Hydrogenation
Deheptaniser
Pyrolysis
Gasoline
Depentaniser
C5
C6
/C7
C5 Fraction
Non-aromatics
Benzene
C8
Full
Hydrogenation
Toluene Column
Extractive
Distillation
Reformate
Splitter
Reformate
(Catalytic
Reformer)
Benzene Column
Toluene
Fuel Gas
Disproportionation
Transalkylation
p-Xylene
p-Xylene
Adsorption
C8
Uhde
Technology
References /
Licensed by Others
o-Xylene Column
Hydrorefining
o-Xylene
Xylenes Splitter
Coke
Oven
Light Oil
Deheptaniser
C7
Xylenes
Isomerisation
C9+,
Aromatics, to
Gasoline Pool
Our Fields of Activities
Oil Refining
Crude Oil Processing
Atmospheric Distillation
Vacuum Distillation
Catalytic Processing
Hydrotreating
Hydrodesulphurisation
Isomerisation
Catalytic Reforming
Benzene Hydrogenation
Fluid Catalytic Cracking
Hydrocracking
Alkylation, Dimerisation
Residue Desulfurization
Ethers
Methyl / Ethyl Tertiary Butyl / Amyl
Ether (MTBE, ETBE, TAME, TAEE)
Selective Hydrogenation
Oxygenates Removal
Di-Methyl Ether (DME)
Oil Refining con’t
Hydrogen, Cracking, Gas
Processing
Hydrogen / Syngas
Gas-to-Liquids (Product
Upgrading)
Gas treating and Merox
Gas / LPG Separation
Thermal Cracking, Visbreaking
Bitumen and Asphalt
Off-Site Facilities
Lube Oils, Waxes
and White Oils
Solvent Extraction
Propane Deasphalting
Solvent Dewaxing
Wax Deoiling
Lube Oil Hydrofinishing
Lube Oil Hydrocracking
Hydro-Isomerisation
Catalytic Dewaxing
Wax / White Oil Hydrogenation
Lube Oil Blending
Aromatics and
Derivatives
Extractive Distillation (BTX)
Reformate Hydrogenation
Pyrolysis Gasoline Hydrogenation
Coke Oven Light Oil Hydrorefining
Aromatics Processing
Divided Wall Column Fractionation
Styrene Extraction
Benzene alkylation (Cumene)
Green Energy
Biofuels
Ethanol
Biodiesel
Fatty Acids and Alcohols
Carbon Capture
Gasification
(Petcoke/Coal/Biomass)
Syngas Cleaning
Shift Reaction
CO2 Removal/Capture
Hydrogen Purification
Uhde Refining Group - Technology Partners
Technology
Partners
Downstream Capability
•
Top class in-house technologies:

•
Lube oils, waxes, aromatics, hydrogen, ethers
Broad experience in key service areas:

Concept Development: Grassroots refineries or individual units as well as
brown-field revamps

Performance Improvement Programs: Capacity Expansion; Debottlenecking; Bottoms Upgrading; Octane Enhancement; Distressed
Crude Processing

Integration & Optimisation: Value Improvement Practices; Energy
Conservation; Hydrogen Management; Clean Fuels

Bio Fuels: Concept Studies to EPC contracting

General EPC Contracting
Track Record in Oil Refining
Uhde Oil Gas Refining has:
o
Designed and built the first Euro 4 compliance project (10 ppm
Sulfur) at PCK Refinery Schwedt, Germany;
o
Realised 70% of Australian Clean Fuels and Refinery
Performance Improvement Programs;
o
Delivered some 50 Middle Distillate and Gasoline HTUs in
Europe and Asia since inception of international clean fuels
programs with focus on Europe, Australia and India;
o
Realized Hydrogen plans with high reliability which support the
smooth operation of Up-grader projects in Canada and
Venezuela
Project Life Cycle Services
Concept Development
Configuration / Feasibility Studies
Refinery Modelling
Technology and Licensor
selection
After-Sales
Service,
Maintenance
FEED
LSTK
Construction
Management /
Commissioning
EP / EPC
EPCM
Project
Management / Global
Procurement, Expediting,
Inspection
Laboratory
Testing /
Licensing
Basic
Engineering
Authority
Engineering
Detail Engineering
Uhde Global Refining – Selected Recent References
•
•
•
•
•
•
•
•
Crude Oil Processing and Refining
Clean Fuels
Hydrogen
Aromatics
Lube Oil & Waxes
Ethers
Bio Fuels
Revamps
References - Conceptual Design Grassroots Refinery
Customer:
Location:
Contract:
Capacity:
Technology:
Scope:
Soukhna Refinery and Petrochemicals Co.
El Ain El Soukhna / Arab Republic of Egypt
E
208,000 BPSD
Shell Global Solutions, Axens
In co-operation with project partner Foster
Wheeler as well as with licensors Shell Global
Solutions and Axens the conceptual design
basis and an environmental memorandum for a
grassroots refinery was developed.
References - Refinery Expansion Feasibility study
Synfuels
Growth
Project
Customer:
Location:
Contract:
Capacity:
Technology:
Scope:
Sasol
Secunda, South Africa
E
Axens, Uhde, Badger
Debottlenecking studies for Temane gas plant, Mozambique.
Extended basic engineering for Cumene plant, reducing
benzene in gasoline. Uhde as Sasol’s engineering partner of
the Sasol Growth Programme undertakes to revamp the two
Secunda refineries and to engineer additional new clean
fuels units.
References - Atmospheric & Vacuum Distillation
Customer:
Location:
Contract:
Capacity:
Commissioning:
Scope:
Customer:
PCK AG
Location:
Contract:
Schwedt/Germany
EPCM
Commissioning: 1997
Scope:
Capacity expansion of 4 crude
distillation plants by 30% to
7 million t/year
Wilhelmshavener Raffineriegesellschaft (WRG)
Wilhelmshaven/Germany
LSTK
13,000 t/day of atmospheric residue
2004
Vacuum distillation plant to recover vacuum
gas oils through the further processing of
atmospheric residues from crude oil processing
References - Visbreaking
Project:
Location:
Contract:
Commissioning:
Scope:
Mangalore Refining Co.
Mangalore, India
E
2002
Engineering, procurement, construction
and commissioning assistance for
Visbreaker units I & II as engineering
partners to Toyo Eng. Co.
References - Deep Thermal Gas Oil Unit (TGU)
Customer:
Location:
Contract:
Capacity:
Technology:
Commissioning:
OMV Refining & Marketing GmbH
Schwechat, Austria
EPCM
2,000 t/day of vacuum residue
Shell Global Solutions
2009
Clean Fuels Track record
References - Hydrodesulphurisation
Customer:
Location:
Contract:
Capacity:
Technology:
Commissioning:
Scope:
MOL Hungarian Oil & Gas Co. Ltd.
Szazhalombatta/Budapest/Hungary
LSTK
6,700 t/day of SR gas oil
Haldor Topsoe
2004
Planning and erection of a grassroot new Diesel
Desulphurisation Plant to produce ultra low sulfur diesel with
a sulfur content of < 7 ppm based on Haldor Topsoe
technology on a lump sum turn key basis.
References - Hydrodesulphurisation
Customer:
Location:
Contract:
Capacity:
Lukoil Neftochim Bourgas AD
Bourgas/Bulgaria
EP
3,360 t/day of FCC-naphtha
4,990 t/day of gas oil
Technology:
Axens Prime-G
Haldor Topsoe
Commissioning: 2010
Scope:
Construction of a new FCC naphtha
and a new diesel desulphurisation
plant for the production of gasoline
and diesel fuel with a sulphur
content of < 10 ppm
Customer:
Location:
Contract:
Capacity:
Technology:
Commissioning:
Scope:
Petrom S.A.
Petrobrazi/Romania
EPC
2,125 t/day of FCC-naphtha
Axens Prime-G
2009
Construction of a new FCC naphtha
desulphurisation plant for the
production of gasoline with a
sulphur content of < 10 ppm
References - Hydrodesulphurisation
Customer:
Location:
Contract:
Capacity:
Technology:
Scope:
Caltex
Lytton, QLD, Australia
Conceptual, Feasibility, FEED, EPCM
25,000 BPSD diesel (<10ppm sulphur)
H2 system; SRU; SWS; OSBLs
DHT: Haldor Topsoe
Uhde worked in an integrated team with
Owner to develop the project & concept,
optimise capacity, internal integration
and with 3rd parties, evaluate & select
licensors.
References - Hydrogen
Customer:
Location:
Capacity:
Commissioning:
Scope:
Customer:
Location:
Capacity:
Commissioning:
Scope:
Bayernoil
Neustadt/Donau, Germany
91,000 Nm3/h of hydrogen
2008
Engineering, procurement,
construction management
Neste Oil Porvoo Refinery
Porvoo, Finland
153,500 Nm3/h of hydrogen
2006
Engineering, procurement,
construction management.
Capacity expansion to
178,000 Nm3/h underway.
ID230
References - Hydrogen
Customer:
Location:
Capacity:
Commissioning:
Koch-Glitsch A.S.
Novopolotsk, Belarus
39,000 m3/h of hydrogen
2004
Customer:
Location:
Capacity:
Commissioning:
Customer:
SINCOR C.A.
Location:
Jose, Venezuela
Capacity:
2 x 98,000 m3/h of hydrogen
Commissioning: 2001
Scope:
Turnkey Lump Sum
Shell Canada Ltd.
Fort Sasketchewan, Canada
2 x 129,000 Nm3/h Hydrogen
2002
References - Aromatics extractive distillation
Customer:
Location:
Contract:
Capacity:
Process:
Commissioning:
Shell Eastern Petroleum
Singapore
E
210,000 t/year of benzene
Uhde MORPHYLANE®
2010
Customer:
Location:
Contract:
Capacity:
GCW Anshang I&S Group Co.
Anshan/China
E, P
100,000 t/year of benzene
20,000 t/year of toluene
8,000 t/year of xylenes
Process:
Uhde MORPHYLANE®
Commissioning: 2009
References – Lube Oil
Project:
Location:
Contract:
Commissioning:
Scope:
Turkmenbashi Lube Refinery
Turkmenbashi/Turkmenistan
E
2001
Engineering and construction
supervision of a new lubricating oil
complex comprising the following
plants:
• Vacuum distillation plant
1,500,000 t/year
• Furfural plant
240,000 t/year
• MEK dewaxing plant
115,000 t/year
• Hydrofinishing plant
78,000 t/year
• Blending plant
80,000 t/year
• Loading and unloading station
80,000 t/year
• Intermediate storage tanks
Furfural
distillation
plant
Vacuum distillation plant
References - Heavy Oil Hydrocracking and Direct Coal Liquefaction
Customer:
Location:
Contract:
Technology:
Scope:
Ruhr Oil GmbH
GelsenkirchenGermany
Design Package
Veba Combi Cracker (VCC™) Technology
Development project executed in close
collaboration with the BP Engineering
Team in a common task force at Uhde
Bad Soden Office.
References - Biofuels
Customer:
Thai Oleochemicals Co. and
Thai Fatty Alcohols Co.
Location:
Map Ta Phut, Thailand
Capacity:
200,000 t/year of methyl ester
(biodiesel)
100,000 t/year of fatty alcohol
Commissioning: 2007/2008
Scope:
Engineering, supply of all materials
and equipment, construction and supervisory
services
References - Revamps
Customer:
Location:
Contract:
Capacity:
Technology:
Scope:
Mobil
Altona, VIC, Australia
FEED, EPCM
25,000 BPSD diesel (<10ppm sulphur)
H2 system; SRU; SWS; OSBLs
Benzene Hydrogenation: CD-Tech
Hydrodesulphurisation: ExxonMobil
Existing unit was de-mothballed and modified for
catalytic hydrogenation of diesel and a new
benzene reduction unit installed for gasoline
product. Revamp included modification/upgrades to
existing refinery units, utilities and OBL facilities
Uhde Oil Refinery Projects – Site-Seeing
More than 450 refining plants built by Uhde on all continents
Crude Oil Processing – CDU, VDU
50 plants
Ethers - MTBE / ETBE / TAEE / DME
30 plants
Olefines and Solvents
Hydrotreating / -desulphurisation
55 plants
Lube Oil Processing
43 plants
Other Process and Offsites
45 plants
70 plants
Hydrocracking and FCC
Reforming and Isomerisation
20 plants
Wax and White Oil Processing
35 plants
Aromatics
7 plants
Hydrogen, Steam Reforming
20 plants
75 plants
Studies
more than 120 studies
Uhde‘s Refinery BDH Technology
The route to acid-free alkylation
Alkylation Plant Replacement goals
•
HF acid carries many HSE issues and costs
•
H2SO4 better, but only a matter of degree!
•
Need a non-acid route to 98 RONC gasoline
•
Oligomerisation can’t convert butane, isobutane
•
New refinery applications to avoid acid alkylation process
•
Existing refinery retro-fits to replace acid alkylation units
•
Existing refinery gasoline pool octane uplift
Uhde Refinery BDH
Alkylation Plant Avoidance for new refineries
•
Convert (all) butanes and propane to butenes and propylene
•
Install Refinery BDH (simplified Uhde STAR process®)
•
Install new Oligomerisation plant
•
Integration with FCC gas plant
•
No HF/H2SO4!
•
No decaying alkylation unit reaction sections
•
No more acid logistics/effluents/hazards/insurance!
Uhde Refinery BDH
Alkylation Plant Replacement w/ Refinery BDH
•Re-use HF and H2SO4 Alkylation feed preparation hardware
•Convert (all) butanes and propane to butenes and propylene
•Refinery BDH (simplified Uhde STAR process®)
•New oligomerisation plant
•Re-use old Cat Poly units
•Integrate with FCC gas plant & debutanisers
•No more HF/H2SO4!
•No more decaying reaction sections
•No more acid logistics/effluents/hazards/insurance!
Uhde Refinery BDH – simplified STAR process®
Example Process Configuration
(C3) / C4
Raffinate
DIB
BDH
FCC
gas plant
Gasoline
Oligomerisation
FCC Main
Fractionator Ovhd
- Oligomerisation e.g. Axens Polynaphtha
- Gasoline RON ~98, MON ~83
- Oligomerisation liquid yield approx. 89% Gasoline, 11% Kerosene
Middle
Distillates
Upstream Capabilities – A Global Business
Oil Sands Processing, Canada
Gas Plant Upgrade, Mozambique
Gas Processing Plant, Australia
Production Topsides, Thailand
Gas Processing Plant, Vietnam
FPSO Conversion, Singapore
Upstream Capabilities – From Planning to Production
Field Development Planning
CASE 3 - MINIMUM FACILITIES ON NEW
REMOTE PLATFORM
(CASE 10 FOR WIRELINE ONLY OPTION)
DRILL TYPE
WELL LOCATION FACILITIES LOC'N OIL EXPORT GAS EXPORT
Jack-up cantilever MLA - 'shark alley'
MLA
MLA
MLA
Jack-up skidded
MLA - existing
TRA - bridge linked
WTN
WTN
Platform rig
TRA - bridge linked
TRA - remote
SNA
SNA
TRA - remote
WTN
INJECTION
WELLS
REINJECTION
GAS
GAS
SEPARATOR
NEW
SLUGCATCHER
PROD
WELLS
INSTALLATION BARGE REQUIRED
WEST TUNA
TURRUM
PLATFORM
Concept Studies
DSV FOR TRUSS INSTALLATION
Power Cable
Fuel Gas?
Glycol
Flowline (insulated)
POTENTIAL WAX PROBLEM
BOTTOM TOW PIPELINE BUNDLE
INSTALLATION
Front End Design
Project Delivery
Key Clients
Thank You