Omron Motion Solutions

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Omron Motion Solutions
Charles Manning
Product Marketing Manager
Mechatronics
Overview
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Our New Focus
Omron Motion Products
Mechatrolink-II
WN-Series (Available now)
CJ1W-NCF71 (Available now)
CJ1W-MCH71/CS1W-MCH71
FQM1 (Coming soon)
Motion Software
Smart Platform Libraries
(Certification required)
Our New Focus
Where do we go from here?
Our New Focus
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Support our Motion customers
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Create a strong support structure
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Training
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Certification course for MCH
Training courses for other new products
Increase inventory levels
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Technical Support
Application Engineers
Sales
Stock key products
Reduce lead times
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Promote Japan-stocked products
Provide a list of Japanese stock to distribution
Our New Focus
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Japanese inventory
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SmartStep Drives
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100V: 50-400W
200V: 50-750W
SmartStep Motors
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All are cylinder type, incremental encoder, 3000RPM
 30-400W - no options
 100-750W - key
 200W - key & brake
Our New Focus
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Japanese inventory
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WT-Series Drives
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WN-Series Drives (ML2)
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100V: 100-200W
200V: 50-750W
200V: 50-750W
W-Series Motors
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All are cylinder type, incremental encoder, 3000RPM
200V: 100-200W
Our New Focus
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Your inventory?
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Which Drives?
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SmartStep
WT-Series
WN-Series
What sizes?
What voltages?
What motor options?
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Key
Key & Tap
Brake
Incremental or Absolute encoder
IP67
Other
Our New Focus
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Core products focus
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Position applications with NCF
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Motion applications with MCH
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CJ1W-MCH71 + W-Series
CS1W-MCH71 + W-Series
Motion applications with FQM1
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CJ1W-NCF71 + W-Series
FQM1 + W-Series
FQM1 + SmartStep
Mechatrolink-II
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WN-Series
WT-Series with FNY-NS115
NCF
MCH
Omron Motion Products
Drives, Motors and Controllers
Omron Motion Products
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Servo Drives and Motors
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WT-Series
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WN-Series
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Full-featured servo drive
Built-in Mechatrolink-II
SmartStep
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Simple servo drive
Omron Motion Products
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Controllers
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Position Controllers
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CJ1W-NCF71
CJ1W-NC113/213/413
CJ1W-NC133/233/433
CS1W-NC113/213/413
CS1W-NC133/233/433
C200HW-NC113/213/413
Omron Motion Products
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Controllers
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Motion Controllers
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CJ1W-MCH71
CS1W-MCH71
CS1W-MC221/421
C200H-MC221
FQM1
Omron Motion Products
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Programmable Logic Controllers
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CJ1
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CS1
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With MCH controller
CQM1H
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With MCH or NCF controller
With pulse I/O board
CPM2A/CPM2C
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Built-in synchronized pulse control
Controller Evolution
Motion
Command
NCF71
MCH71
Controller
Architecture
ML2
NCxxx
Pulse &
Analog
MCxxx
FQM1
PLC based
PLC on board
Distributed
Function &
Performance
Controller Overview
CJ1W-NCF71
CJ1W-MCH71
FQM1
Description
Motion networkCompatible Position
Controller
High function Motion
Controller
Flexible Motion
Controller
Servo Interface
(Number of axes)
MECHATROLINK-II
(16 axes)
MECHATROLINK-II
(32 axes)
Analog/Pulse
(8 axes)
Programming
Ladder/FB
(depends on PLC-CPU)
Built-in, dedicated
motion language
Built-in ladder program
Function
Simple positioning
(Direct operation)
Positioning,
synchronous cam
operation
Positioning, Electronic
cam, etc.
Control cycle
Depends on PLC
~1ms
~0.5ms
Minimum response
time
4ms (4 axes)
6ms (8 axes)
~4ms
20µs
Programming Tool
CX-Motion-NCF
MC-Miel
CX-Programmer
Selling point
High speed positioning
Will simplify Motion
Control functions
Quick response,
Standalone
Omron Motion Products
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AC Inverters
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3G3JV
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3G3MV
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V/Hz micro Inverter
Open Loop Vector micro Inverter
Networks
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DeviceNet
Mechatrolink-II
Mechatrolink-II
High Speed Field Network
Mechatrolink-II
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High speed motion field
network
Designed for Motion
Control applications
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Position, speed and I/O
data is transferred in real
time
Speed, torque and position
modes can be switched
during run
Synchronous phase control
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Electronic line shaft
Electronic cam
Comparable to SERCOS
Mechatrolink-II
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Only one communication
line required to connect
up to 30 nodes
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Reduces wiring time and
cost
Uses widely available
cable and connectors
Eliminates the need for:
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D/A converter for
speed/torque reference
Pulse generator for position
reference
Low-level signal wiring
Mechatrolink-II
Feature
Specification
Baud Rate
10 Mbps
Max Transmission 50 m
Distance
Max Number of
Nodes
30
Cycle Time
250 µs to 8 ms
String Size
17 or 32 bytes
Topology
Bus
Communication
Method
Master/slave
synchronous
Transmission
Cable
Shielded twistedpair wire
Mechatrolink-II
Part Number
Description
FNY-NS115
ML2 interface for
WT-Series
FNY-W6022
Termination
resistor
FNY-IO2310
24 V DC I/O
module (64 I/O)
FNY-PL2900
Counter module
FNY-PL2910
Pulse output
module
FNY-REP2000
Repeater
FNY-W6003-xx
USB Cable (0.5 to
30 m)
WN-Series
Servo Drive with Built-in ML2
WN-Series
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WN-Series servo drives
are designed specifically
for use on Mechatrolink-II
high speed networks
Does not require ML2
adapter (saves money)
WN-Series drives are 25%
smaller than the
equivalent WT-Series
Works with our existing
W-Series motors
WN-Series
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Control commands are
sent via ML2 connection
between the drive and
controller
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Motor performance is not
limited by control
interface specifications
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Response times are
reduced
Data control is simplified
because it is managed by
the host controller
WN-Series
1-PH
100 VAC
1-PH
200 VAC
3-PH
200 VAC
50 W
R88D-WNA5L-ML2
100 W
R88D-WN01L-ML2
200 W
R88D-WN02L-ML2
400 W
R88D-WN04L-ML2
50 W
R88D-WNA5H-ML2
100 W
R88D-WN01H-ML2
200 W
R88D-WN02H-ML2
400 W
R88D-WN04H-ML2
750 W
R88D-WN08H-ML2
500 W
R88D-WN05H-ML2
1.0 kW
R88D-WN10H-ML2
1.5 kW
R88D-WN15H-ML2
2.0 kW
R88D-WN20H-ML2
3.0kW
R88D-WN30H-ML2
WN-Series
R88D-WN02H-ML2
Product
Servo
Type
D - Drive
Series
WT – W-Series
WN – W-Series w/ ML2
Network
ML2 - Mechatrolink-II
Voltage
L – 100V
H – 200V
Motor Capacity (W)
Rating # (watts)
WN-Series
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How to sell it
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Designed specifically for
ML2 high-speed network
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Built-in network connection
Can compete against
SERCOS
Less expensive than
separate drive & network
card
Recognized automatically
by other Omron devices
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Smart Platform libraries
WN-Series
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How to sell it
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Physically smaller
Higher functionality
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Improved deviation control
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Reduced torque ripple
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Minimizes settling times
Promotes smooth rotation
Advanced autotuning
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Manual or automatic
Set four gains with one
parameter
WN-Series
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Sample Applications
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Palletizing
Wafer Handling
Assembly
Printing
Filling
Cutting
CJ1W-NCF71
Position Controller
CJ1W-NCF71
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NCF is a multi-axis Position
Controller
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16 axes per controller
16 controllers per CPU
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256 total axes per CPU
Coordinate up to 8 axes
Used on a Mechatrolink-II
high speed network
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Single cable connection
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Daisy chain drives
One shielded twisted-pair cable
per drive
30-50 m max length
CJ1W-NCF71
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Position Control
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Absolute position
Relative position
Linear interpolation
Interrupt feeding
Speed Control
Torque Control
Toggle between speed,
position & torque control
during operation
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Not possible before even with
Motion Control units
Shortens operation time
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No stopping
CJ1W-NCF71
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Compatible with absolute
encoders
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No need for origin search
Simple expansion
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One cable per drive
Add an axis
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At start-up
In the future
Smart platform connectivity
Configure new axes from
the PLC
CJ1W-NCF71
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Centralized Data Control
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Controller and drive can be
programmed from the PLC
CPU
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Separate programmer not
required
Alarm status and monitors
available at the PLC
Less start up and maintenance
time
Uses ladder programming
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Position & speed data are set
from the ladder program in
the CPU
CJ1W-NCF71
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Servo drives
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WT-Series
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FNY-NS115 ML2
interface required
Software version 39 or
later
WN-Series
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All versions connect
directly to NCF
CJ1W-NCF71
Part Number
Description
CJ1W-NCF71
Position Controller
CXONE-ALxxC-E-xSP CX-One Software
FNY-NS115*
ML2 interface for
WT-Series
FNY-W6003-xx
USB Cable (0.5 to
30 m)
*Use NCF with WN-Series drives or with WT-Series
drives + FNY-NS115 Mechatrolink-II module
CJ1W-NCF71
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Before
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A controller cable
connected to each axis
Controller and each
drive programmed
separately
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Different software
Adding future axes
required adding cable
connections to the
controller
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May require more
controllers
CJ1W-NCF71
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After
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Drives are connected
by a single wire in a
daisy-chain
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Minimizes wiring
Neat connections
Controller and servo
drives can be
programmed through
PLC CPU
Adding future axes is
simple, up to 16 axes
CJ1W-NCF71
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Typical Configuration
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CX-One software
NS-Series HMI
CJ1 with NCF
W-Series drive(s)
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WN
WT + FNY-NS115
W-Series motor(s)
Terminating resistor
CJ1W-NCF71
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Before NCF
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CJ1-NCxx3
WT-Series Drive
W-Series Motor
CX-Position
CX-Programmer
Drive Cable
Control Cable
Terminal Block
Power Cable
Encoder Cable
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After NCF
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CJ1W-NCF71
WN-Series Drive
W-Series Motor
CX-One
Mechatrolink-II Cable
Control Cable
Terminal Block
Power Cable
Encoder Cable
CJ1W-NCF71
Before NCF*
After NCF
CJ1-NC413 (4)
$1,250 ($5,000) CJ1W-NCF71
$1,650
R88D-WT04H
$1,022
R88D-WN04H-ML2
$1,079
R88M-W40030H
$709
R88M-W40030H
$709
CX-Position
$210
CX-One
$1,995
CX-Programmer
$1,500
XW2Z-100J-A7
$102
R88A-CTW001N
$142
XW2Z-100J-B4
$71.50
FNY-W6003-01
$89.25
XW2B-40J6-2B
$86.75
XW2B-50G5
$86.75
R88A-CAW003S
$40.50
R88A-CAW003S
$40.50
R88A-CRWA003C
$67.25
R88A-CRWA003C
$67.25
TOTAL $8,809
*Assume pulse train command, 16 axes
TOTAL $5,858.75
CJ1W-NCF71
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How to sell it
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Compatible with CJ1
Smart Platform
High-speed
communication
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Mechatrolink-II (10Mbps)
Up to 16 axes on a single
communication line
Works with absolute
encoder
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No origin search required
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Define origin only once
PLC Open Certification
CJ1W-NCF71
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How to sell it
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Centralized data
management
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Multi-axis system
Settings & data in the
controller & drive can be
handled in the PLC CPU
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Don’t have to connect
software tool to each
individual drive to check
status
Simplifies start-up and
drive replacements
CJ1W-NCF71
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How to sell it
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Functionality
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Position / Speed / Torque
Absolute / Relative position
Linear interpolation
Improved speed/torque
control compared to
previous products
Toggle between position
and torque control during
operation
CJ1W-NCF71
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Sample Applications
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Assembly Equipment
Process Equipment
Feeders
Conveyors
CJ1W-NCF71
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Assembly Equipment
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Absolute and relative positioning of multiple
Target position and speed can be changed instantly
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Even during a positioning operation
Simply send another command
Toggle between position & torque during run
CJ1W-NCF71
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Processing Equipment
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Position, speed and torque can be controlled using a torque
limit
Torque limit can be enabled, disabled or updated during
operation
CJ1W-NCF71
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Feeders
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S-Curve
Position, speed and torque can be controlled directly from the
PLC
Position, speed and torque can be changed during operation
CJ1W-NCF71
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Conveyors
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Using an absolute encoder eliminates the need to establish an
origin each time the machine is started
Consistent positioning
CJ1W-MCH71 / CS1W-MCH71
Motion Controller
CJ1W-MCH71 / CS1W-MCH71
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MCH is a multi-axis Motion
Controller
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32 axes per controller
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12 CJ1 controllers per CPU
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384 axes per CPU
16 CS1 controllers per CPU
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30 physical or virtual
2 virtual
512 axes per CPU
Used on a Mechatrolink-II
high speed network

Single cable connection
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Daisy chain drives
One shielded twisted-pair
cable per drive
30-50 m max length
CJ1W-MCH71 / CS1W-MCH71
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Control Types
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Point-to-Point
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Continuous Path
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Pathway varies
Travel path is controlled
Interrupt Feed
Speed
Torque
Synchronized
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Electronic line shaft
Electronic cam
Electronic gear ratio
Follow-up
CJ1W-MCH71 / CS1W-MCH71
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Control Types
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Independent axes
Combined axes
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Interpolation
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Linear
Circular
Helical
CJ1W-MCH71 / CS1W-MCH71
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Uses simple Omron
motion language for
programming
PLC functionality onboard
Motion Controller,
High-function
CJ1W-MCH71 / CS1W-MCH71
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Cycle times
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Control cycle times
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Unit cycle times
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1 to 8 ms
Communication cycle
times
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2 to 12 ms
1 to 4 ms
Counter latch startup
times
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10 to 260 ms
CJ1W-MCH71 / CS1W-MCH71

Simple expansion
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One cable per drive
Add an axis

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At start-up
In the future
Smart platform
connectivity
Configure new axes
from the PLC
CJ1W-MCH71 / CS1W-MCH71

Multi-tasking
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Run up to 8 programs
simultaneously
Each program has 8
branches
All branches in all
programs are executed
every system cycle
Coordinate up to 16
axes
CJ1W-MCH71 / CS1W-MCH71

PC support software
can read and set

Motion programs
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Controller constants
Controller variables
Drive parameters
System parameters
System data
Monitor equipment
status and operating
conditions
CJ1W-MCH71 / CS1W-MCH71

Servo drives

WT-Series



FNY-NS115 ML2
interface required
Software version 39 or
later
WN-Series

All versions connect
directly to MCH
CJ1W-MCH71 / CS1W-MCH71
Part Number
Description
CJ1W-MCH71
Motion Controller
for CJ1
CS1W-MCH71
Motion Controller
for CS1
FNY-NS115*
ML2 interface for
WT-Series
FNY-W6003-xx
USB Cable (0.5 to
30 m)
*Use MCH with WN-Series drives or with WT-Series
drives + FNY-NS115 Mechatrolink-II module
CJ1W-MCH71 / CS1W-MCH71

Before MCH

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CS1W-MCx21
WT-Series Drive
W-Series Motor
CX-Motion
CX-Programmer
Drive Cable
Control Cable
Terminal block

After MCH



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
CS1W-MCH71
WN-Series Drive
W-Series Motor
CX-One
FNY-W6003-xx Cable
Control Cable
Terminal Block
CJ1W-MCH71 / CS1W-MCH71
Before MCH*
After MCH
CS1W-MC421 (4)
$2,936 ($11,744) CS1W-MCH71
$3,348
R88D-WT04H
$1,022
R88D-WN04H-ML2
$1,079
R88M-W40030H
$709
R88M-W40030H
$709
CX-Motion
$650
CX-One
$1,995
CX-Programmer
$1500
R88A-CPW001M2
$221
FNY-W6003-01
$89.25
XW2Z-100J-F1
$92
R88A-CTW001N
$142
XW2B-40J6-7
$110
XW2B-50G5
$86.75
R88A-CAW003S
$40.50
R88A-CAW003S
$40.50
R88A-CRWA003C
$67.25
R88A-CRWA003C
$67.25
TOTAL $16,155.75
*Assume CS1 PLC, analog command, 16 axes
TOTAL $7,566.75
CJ1W-MCH71 / CS1W-MCH71

How to sell it

Save panel space


Set up quickly


Reduced commissioning
and wiring costs & time
Cost effective solution
for multi-axis apps


30 axes in one
controller
Connect more than one
MCH to a single CPU
Adding axes after
installation is simplified
CJ1W-MCH71 / CS1W-MCH71

How to sell it

Versatility

Control Modes

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
Speed
Torque
Position
Synchronized
Move profiles



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
Point to Point
Continuous Path
Interpolation
Electronic Gear
Electronic Cam
Interrupt Feeding
CJ1W-MCH71 / CS1W-MCH71

Sample Applications


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
Bottling
Horizontal filling
Labeling
Packaging
Rotary cutting
Flying shear
Winding
Palletizing
Wafer handling
Printing
X-Y table
CJ1W-MCH71 / CS1W-MCH71

Bottling, Filling, Labeling, Packaging


Coordinates multiple driven points and activity areas
Change between position, speed, torque modes during operation
CJ1W-MCH71 / CS1W-MCH71

Rotary cutting


Replaces mechanical systems
Coordinates line speed, print registration and cut
CJ1W-MCH71 / CS1W-MCH71

Flying shear



Accurate registration & error correction
All machine axes can be commanded by one controller
Coordination between driven areas
CJ1W-MCH71 / CS1W-MCH71

Rotary Print




Accurate print registration
Cam profiles available
Synchronization between printed piece and ink cylinders
Coordination between ink cylinders
FQM1
Standalone Motion Controller
FQM1

FQM1 is a standalone
motion controller that can
command up to 8 axes



Uses ladder programming
Proven architecture


2 axes per motion module
Based on CS-series PLC
Flexible, Quick Motion
FQM1

Flexible

Modular design

Add up to




Combine pulse and analog
modules with one
coordinator module
Change motion parameters
during operation


4 pulse modules
3 analog modules
Toggle between speed,
position & torque control
during operation
Works with absolute or
incremental encoders
FQM1

Modular Design



Power supply
Coordinator module
Motion control modules


Up to 4 pulse, 3 analog
End module
FQM1

Quick

Fast processing of
built-in pulse and
analog I/O



Parallel distributed
processing for 2 to 8
axes
Synchronization of
cycles between axes


0.5 to 2 ms cycle from
input to control output
Sync bus
Faster than MCH, NCF
FQM1

Motion

High-speed Control

Position





Linear interpolation
Circular interpolation
Speed
Torque
Synchronous control


Electronic cam
Follow-up
FQM1

Each module controls
its own I/O directly

Coordinator distributes
control to each module



Independent I/O
processing
Coordinator shares
processing load to speed
up cycle times
Motion modules have top
priority to speed up
application response
times
FQM1

Servo drives


W-Series
SmartStep
FQM1
Part Number
Description
FQM1S-MC231
Pulse basic set
FQM1S-MC222
Analog basic set
FQM1-CM001
Coordinator
module
FQM1-MMx21
Motion module
CJ1W-PA20x
Power supply
FQM1-TER01
End module
CJ1W-CIF11
RS-422A adapter
FQM1

Can be a door opener

Standalone Controller

Can work with other
manufacturers’ products



Can solve motion
problems without
changing hardware
We prove our
capabilities in a nonthreatening way
High performance


Fast
High-speed data
collection synchronized
with input pulses
FQM1

Sample applications

Wire winding



Labeling




Feed
Cut position
Printing
Laminating



Spindle (bobbin)
Traverse
Feed
Alignment sync
Parallel conveyor

Synchronize two lines
Motion Software
Configuration
Motion Software

CX-One


Allows users to configure all Omron equipment
in a motion system
Combines our PLC-based motion software into
one unified package




CX-Motion (v2.2)
CX-Motion-NCF (v1.2)
CX-Position (v2.1)
CX-Programmer (v6.00)
Motion Software

CX-One

Used with








CJ1W-NCF71
CJ1-NC
CS1-NC
CJ1-MC
CS1-MC
C200H-MC
CV-MC
FQM1
Motion Software

MC-Miel


Free software
Used with



CJ1W-MCH71
CS1W-MCH71
WMON


Free software
Used with


W-Series
SmartStep
Smart Platform Libraries
Smart Platform
Smart Platform Libraries

Standard Libraries



Software applications that users can load into
their equipment and run without modification
Simplify software development for devices
that interface with PLC’s and HMI’s
Two types of standard libraries



Function Blocks
Smart Active Parts
Works with


CJ-Series processor v3.0 or later
NS-Series v6 or later
Smart Platform Libraries

Function Blocks

Contains functional PLC components



Uses ladder logic



Components can be used to quickly create finished programs
that interface directly with other Omron devices
Components are standardized, which improves the quality of
finished programs
Paste function blocks directly into ladder programming to
reduce development time
Multiple function blocks create a library that enhances
programming
Create unique solutions
Smart Platform Libraries

Function Blocks
Smart Platform Libraries

Function Blocks
Function Blocks
FQM1
Counter block
PG
Basic position
block
(PosFB)
Basic position
block
Virtual axis
block
Velocity control
block (Vref)
Velocity control
block (Vref)
Position control
block (Xref)
Counter block
(PosFB)
Pulse control
block
Pulse control
block
Function Blocks
can be combined
into Application
Packs
Applications:
 Rotary cut
 Flying cut
 Torque control
 Tension control
 Etc.
Pulse
Position control
block (Xref)
PG
Virtual axis
block
Counter block
(PosFB)
Application Pack
Position control
Smart Platform Libraries

Smart Active Parts


Pre-configured HMI screen objects
Quickly create completed screens that
automatically interface with Omron devices

Insert SAP’s directly



Over 1000 available now


Simplify design efforts
Eliminate unnecessary user programming
Includes operating screens for motion & position
controllers
Improves overall screen quality
Smart Platform Libraries

Smart Active Parts
Any Questions?
Thanks for your time!
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