Omron Motion Solutions Charles Manning Product Marketing Manager Mechatronics Overview Our New Focus Omron Motion Products Mechatrolink-II WN-Series (Available now) CJ1W-NCF71 (Available now) CJ1W-MCH71/CS1W-MCH71 FQM1 (Coming soon) Motion Software Smart Platform Libraries (Certification required) Our New Focus Where do we go from here? Our New Focus Support our Motion customers Create a strong support structure Training Certification course for MCH Training courses for other new products Increase inventory levels Technical Support Application Engineers Sales Stock key products Reduce lead times Promote Japan-stocked products Provide a list of Japanese stock to distribution Our New Focus Japanese inventory SmartStep Drives 100V: 50-400W 200V: 50-750W SmartStep Motors All are cylinder type, incremental encoder, 3000RPM 30-400W - no options 100-750W - key 200W - key & brake Our New Focus Japanese inventory WT-Series Drives WN-Series Drives (ML2) 100V: 100-200W 200V: 50-750W 200V: 50-750W W-Series Motors All are cylinder type, incremental encoder, 3000RPM 200V: 100-200W Our New Focus Your inventory? Which Drives? SmartStep WT-Series WN-Series What sizes? What voltages? What motor options? Key Key & Tap Brake Incremental or Absolute encoder IP67 Other Our New Focus Core products focus Position applications with NCF Motion applications with MCH CJ1W-MCH71 + W-Series CS1W-MCH71 + W-Series Motion applications with FQM1 CJ1W-NCF71 + W-Series FQM1 + W-Series FQM1 + SmartStep Mechatrolink-II WN-Series WT-Series with FNY-NS115 NCF MCH Omron Motion Products Drives, Motors and Controllers Omron Motion Products Servo Drives and Motors WT-Series WN-Series Full-featured servo drive Built-in Mechatrolink-II SmartStep Simple servo drive Omron Motion Products Controllers Position Controllers CJ1W-NCF71 CJ1W-NC113/213/413 CJ1W-NC133/233/433 CS1W-NC113/213/413 CS1W-NC133/233/433 C200HW-NC113/213/413 Omron Motion Products Controllers Motion Controllers CJ1W-MCH71 CS1W-MCH71 CS1W-MC221/421 C200H-MC221 FQM1 Omron Motion Products Programmable Logic Controllers CJ1 CS1 With MCH controller CQM1H With MCH or NCF controller With pulse I/O board CPM2A/CPM2C Built-in synchronized pulse control Controller Evolution Motion Command NCF71 MCH71 Controller Architecture ML2 NCxxx Pulse & Analog MCxxx FQM1 PLC based PLC on board Distributed Function & Performance Controller Overview CJ1W-NCF71 CJ1W-MCH71 FQM1 Description Motion networkCompatible Position Controller High function Motion Controller Flexible Motion Controller Servo Interface (Number of axes) MECHATROLINK-II (16 axes) MECHATROLINK-II (32 axes) Analog/Pulse (8 axes) Programming Ladder/FB (depends on PLC-CPU) Built-in, dedicated motion language Built-in ladder program Function Simple positioning (Direct operation) Positioning, synchronous cam operation Positioning, Electronic cam, etc. Control cycle Depends on PLC ~1ms ~0.5ms Minimum response time 4ms (4 axes) 6ms (8 axes) ~4ms 20µs Programming Tool CX-Motion-NCF MC-Miel CX-Programmer Selling point High speed positioning Will simplify Motion Control functions Quick response, Standalone Omron Motion Products AC Inverters 3G3JV 3G3MV V/Hz micro Inverter Open Loop Vector micro Inverter Networks DeviceNet Mechatrolink-II Mechatrolink-II High Speed Field Network Mechatrolink-II High speed motion field network Designed for Motion Control applications Position, speed and I/O data is transferred in real time Speed, torque and position modes can be switched during run Synchronous phase control Electronic line shaft Electronic cam Comparable to SERCOS Mechatrolink-II Only one communication line required to connect up to 30 nodes Reduces wiring time and cost Uses widely available cable and connectors Eliminates the need for: D/A converter for speed/torque reference Pulse generator for position reference Low-level signal wiring Mechatrolink-II Feature Specification Baud Rate 10 Mbps Max Transmission 50 m Distance Max Number of Nodes 30 Cycle Time 250 µs to 8 ms String Size 17 or 32 bytes Topology Bus Communication Method Master/slave synchronous Transmission Cable Shielded twistedpair wire Mechatrolink-II Part Number Description FNY-NS115 ML2 interface for WT-Series FNY-W6022 Termination resistor FNY-IO2310 24 V DC I/O module (64 I/O) FNY-PL2900 Counter module FNY-PL2910 Pulse output module FNY-REP2000 Repeater FNY-W6003-xx USB Cable (0.5 to 30 m) WN-Series Servo Drive with Built-in ML2 WN-Series WN-Series servo drives are designed specifically for use on Mechatrolink-II high speed networks Does not require ML2 adapter (saves money) WN-Series drives are 25% smaller than the equivalent WT-Series Works with our existing W-Series motors WN-Series Control commands are sent via ML2 connection between the drive and controller Motor performance is not limited by control interface specifications Response times are reduced Data control is simplified because it is managed by the host controller WN-Series 1-PH 100 VAC 1-PH 200 VAC 3-PH 200 VAC 50 W R88D-WNA5L-ML2 100 W R88D-WN01L-ML2 200 W R88D-WN02L-ML2 400 W R88D-WN04L-ML2 50 W R88D-WNA5H-ML2 100 W R88D-WN01H-ML2 200 W R88D-WN02H-ML2 400 W R88D-WN04H-ML2 750 W R88D-WN08H-ML2 500 W R88D-WN05H-ML2 1.0 kW R88D-WN10H-ML2 1.5 kW R88D-WN15H-ML2 2.0 kW R88D-WN20H-ML2 3.0kW R88D-WN30H-ML2 WN-Series R88D-WN02H-ML2 Product Servo Type D - Drive Series WT – W-Series WN – W-Series w/ ML2 Network ML2 - Mechatrolink-II Voltage L – 100V H – 200V Motor Capacity (W) Rating # (watts) WN-Series How to sell it Designed specifically for ML2 high-speed network Built-in network connection Can compete against SERCOS Less expensive than separate drive & network card Recognized automatically by other Omron devices Smart Platform libraries WN-Series How to sell it Physically smaller Higher functionality Improved deviation control Reduced torque ripple Minimizes settling times Promotes smooth rotation Advanced autotuning Manual or automatic Set four gains with one parameter WN-Series Sample Applications Palletizing Wafer Handling Assembly Printing Filling Cutting CJ1W-NCF71 Position Controller CJ1W-NCF71 NCF is a multi-axis Position Controller 16 axes per controller 16 controllers per CPU 256 total axes per CPU Coordinate up to 8 axes Used on a Mechatrolink-II high speed network Single cable connection Daisy chain drives One shielded twisted-pair cable per drive 30-50 m max length CJ1W-NCF71 Position Control Absolute position Relative position Linear interpolation Interrupt feeding Speed Control Torque Control Toggle between speed, position & torque control during operation Not possible before even with Motion Control units Shortens operation time No stopping CJ1W-NCF71 Compatible with absolute encoders No need for origin search Simple expansion One cable per drive Add an axis At start-up In the future Smart platform connectivity Configure new axes from the PLC CJ1W-NCF71 Centralized Data Control Controller and drive can be programmed from the PLC CPU Separate programmer not required Alarm status and monitors available at the PLC Less start up and maintenance time Uses ladder programming Position & speed data are set from the ladder program in the CPU CJ1W-NCF71 Servo drives WT-Series FNY-NS115 ML2 interface required Software version 39 or later WN-Series All versions connect directly to NCF CJ1W-NCF71 Part Number Description CJ1W-NCF71 Position Controller CXONE-ALxxC-E-xSP CX-One Software FNY-NS115* ML2 interface for WT-Series FNY-W6003-xx USB Cable (0.5 to 30 m) *Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module CJ1W-NCF71 Before A controller cable connected to each axis Controller and each drive programmed separately Different software Adding future axes required adding cable connections to the controller May require more controllers CJ1W-NCF71 After Drives are connected by a single wire in a daisy-chain Minimizes wiring Neat connections Controller and servo drives can be programmed through PLC CPU Adding future axes is simple, up to 16 axes CJ1W-NCF71 Typical Configuration CX-One software NS-Series HMI CJ1 with NCF W-Series drive(s) WN WT + FNY-NS115 W-Series motor(s) Terminating resistor CJ1W-NCF71 Before NCF CJ1-NCxx3 WT-Series Drive W-Series Motor CX-Position CX-Programmer Drive Cable Control Cable Terminal Block Power Cable Encoder Cable After NCF CJ1W-NCF71 WN-Series Drive W-Series Motor CX-One Mechatrolink-II Cable Control Cable Terminal Block Power Cable Encoder Cable CJ1W-NCF71 Before NCF* After NCF CJ1-NC413 (4) $1,250 ($5,000) CJ1W-NCF71 $1,650 R88D-WT04H $1,022 R88D-WN04H-ML2 $1,079 R88M-W40030H $709 R88M-W40030H $709 CX-Position $210 CX-One $1,995 CX-Programmer $1,500 XW2Z-100J-A7 $102 R88A-CTW001N $142 XW2Z-100J-B4 $71.50 FNY-W6003-01 $89.25 XW2B-40J6-2B $86.75 XW2B-50G5 $86.75 R88A-CAW003S $40.50 R88A-CAW003S $40.50 R88A-CRWA003C $67.25 R88A-CRWA003C $67.25 TOTAL $8,809 *Assume pulse train command, 16 axes TOTAL $5,858.75 CJ1W-NCF71 How to sell it Compatible with CJ1 Smart Platform High-speed communication Mechatrolink-II (10Mbps) Up to 16 axes on a single communication line Works with absolute encoder No origin search required Define origin only once PLC Open Certification CJ1W-NCF71 How to sell it Centralized data management Multi-axis system Settings & data in the controller & drive can be handled in the PLC CPU Don’t have to connect software tool to each individual drive to check status Simplifies start-up and drive replacements CJ1W-NCF71 How to sell it Functionality Position / Speed / Torque Absolute / Relative position Linear interpolation Improved speed/torque control compared to previous products Toggle between position and torque control during operation CJ1W-NCF71 Sample Applications Assembly Equipment Process Equipment Feeders Conveyors CJ1W-NCF71 Assembly Equipment Absolute and relative positioning of multiple Target position and speed can be changed instantly Even during a positioning operation Simply send another command Toggle between position & torque during run CJ1W-NCF71 Processing Equipment Position, speed and torque can be controlled using a torque limit Torque limit can be enabled, disabled or updated during operation CJ1W-NCF71 Feeders S-Curve Position, speed and torque can be controlled directly from the PLC Position, speed and torque can be changed during operation CJ1W-NCF71 Conveyors Using an absolute encoder eliminates the need to establish an origin each time the machine is started Consistent positioning CJ1W-MCH71 / CS1W-MCH71 Motion Controller CJ1W-MCH71 / CS1W-MCH71 MCH is a multi-axis Motion Controller 32 axes per controller 12 CJ1 controllers per CPU 384 axes per CPU 16 CS1 controllers per CPU 30 physical or virtual 2 virtual 512 axes per CPU Used on a Mechatrolink-II high speed network Single cable connection Daisy chain drives One shielded twisted-pair cable per drive 30-50 m max length CJ1W-MCH71 / CS1W-MCH71 Control Types Point-to-Point Continuous Path Pathway varies Travel path is controlled Interrupt Feed Speed Torque Synchronized Electronic line shaft Electronic cam Electronic gear ratio Follow-up CJ1W-MCH71 / CS1W-MCH71 Control Types Independent axes Combined axes Interpolation Linear Circular Helical CJ1W-MCH71 / CS1W-MCH71 Uses simple Omron motion language for programming PLC functionality onboard Motion Controller, High-function CJ1W-MCH71 / CS1W-MCH71 Cycle times Control cycle times Unit cycle times 1 to 8 ms Communication cycle times 2 to 12 ms 1 to 4 ms Counter latch startup times 10 to 260 ms CJ1W-MCH71 / CS1W-MCH71 Simple expansion One cable per drive Add an axis At start-up In the future Smart platform connectivity Configure new axes from the PLC CJ1W-MCH71 / CS1W-MCH71 Multi-tasking Run up to 8 programs simultaneously Each program has 8 branches All branches in all programs are executed every system cycle Coordinate up to 16 axes CJ1W-MCH71 / CS1W-MCH71 PC support software can read and set Motion programs Controller constants Controller variables Drive parameters System parameters System data Monitor equipment status and operating conditions CJ1W-MCH71 / CS1W-MCH71 Servo drives WT-Series FNY-NS115 ML2 interface required Software version 39 or later WN-Series All versions connect directly to MCH CJ1W-MCH71 / CS1W-MCH71 Part Number Description CJ1W-MCH71 Motion Controller for CJ1 CS1W-MCH71 Motion Controller for CS1 FNY-NS115* ML2 interface for WT-Series FNY-W6003-xx USB Cable (0.5 to 30 m) *Use MCH with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module CJ1W-MCH71 / CS1W-MCH71 Before MCH CS1W-MCx21 WT-Series Drive W-Series Motor CX-Motion CX-Programmer Drive Cable Control Cable Terminal block After MCH CS1W-MCH71 WN-Series Drive W-Series Motor CX-One FNY-W6003-xx Cable Control Cable Terminal Block CJ1W-MCH71 / CS1W-MCH71 Before MCH* After MCH CS1W-MC421 (4) $2,936 ($11,744) CS1W-MCH71 $3,348 R88D-WT04H $1,022 R88D-WN04H-ML2 $1,079 R88M-W40030H $709 R88M-W40030H $709 CX-Motion $650 CX-One $1,995 CX-Programmer $1500 R88A-CPW001M2 $221 FNY-W6003-01 $89.25 XW2Z-100J-F1 $92 R88A-CTW001N $142 XW2B-40J6-7 $110 XW2B-50G5 $86.75 R88A-CAW003S $40.50 R88A-CAW003S $40.50 R88A-CRWA003C $67.25 R88A-CRWA003C $67.25 TOTAL $16,155.75 *Assume CS1 PLC, analog command, 16 axes TOTAL $7,566.75 CJ1W-MCH71 / CS1W-MCH71 How to sell it Save panel space Set up quickly Reduced commissioning and wiring costs & time Cost effective solution for multi-axis apps 30 axes in one controller Connect more than one MCH to a single CPU Adding axes after installation is simplified CJ1W-MCH71 / CS1W-MCH71 How to sell it Versatility Control Modes Speed Torque Position Synchronized Move profiles Point to Point Continuous Path Interpolation Electronic Gear Electronic Cam Interrupt Feeding CJ1W-MCH71 / CS1W-MCH71 Sample Applications Bottling Horizontal filling Labeling Packaging Rotary cutting Flying shear Winding Palletizing Wafer handling Printing X-Y table CJ1W-MCH71 / CS1W-MCH71 Bottling, Filling, Labeling, Packaging Coordinates multiple driven points and activity areas Change between position, speed, torque modes during operation CJ1W-MCH71 / CS1W-MCH71 Rotary cutting Replaces mechanical systems Coordinates line speed, print registration and cut CJ1W-MCH71 / CS1W-MCH71 Flying shear Accurate registration & error correction All machine axes can be commanded by one controller Coordination between driven areas CJ1W-MCH71 / CS1W-MCH71 Rotary Print Accurate print registration Cam profiles available Synchronization between printed piece and ink cylinders Coordination between ink cylinders FQM1 Standalone Motion Controller FQM1 FQM1 is a standalone motion controller that can command up to 8 axes Uses ladder programming Proven architecture 2 axes per motion module Based on CS-series PLC Flexible, Quick Motion FQM1 Flexible Modular design Add up to Combine pulse and analog modules with one coordinator module Change motion parameters during operation 4 pulse modules 3 analog modules Toggle between speed, position & torque control during operation Works with absolute or incremental encoders FQM1 Modular Design Power supply Coordinator module Motion control modules Up to 4 pulse, 3 analog End module FQM1 Quick Fast processing of built-in pulse and analog I/O Parallel distributed processing for 2 to 8 axes Synchronization of cycles between axes 0.5 to 2 ms cycle from input to control output Sync bus Faster than MCH, NCF FQM1 Motion High-speed Control Position Linear interpolation Circular interpolation Speed Torque Synchronous control Electronic cam Follow-up FQM1 Each module controls its own I/O directly Coordinator distributes control to each module Independent I/O processing Coordinator shares processing load to speed up cycle times Motion modules have top priority to speed up application response times FQM1 Servo drives W-Series SmartStep FQM1 Part Number Description FQM1S-MC231 Pulse basic set FQM1S-MC222 Analog basic set FQM1-CM001 Coordinator module FQM1-MMx21 Motion module CJ1W-PA20x Power supply FQM1-TER01 End module CJ1W-CIF11 RS-422A adapter FQM1 Can be a door opener Standalone Controller Can work with other manufacturers’ products Can solve motion problems without changing hardware We prove our capabilities in a nonthreatening way High performance Fast High-speed data collection synchronized with input pulses FQM1 Sample applications Wire winding Labeling Feed Cut position Printing Laminating Spindle (bobbin) Traverse Feed Alignment sync Parallel conveyor Synchronize two lines Motion Software Configuration Motion Software CX-One Allows users to configure all Omron equipment in a motion system Combines our PLC-based motion software into one unified package CX-Motion (v2.2) CX-Motion-NCF (v1.2) CX-Position (v2.1) CX-Programmer (v6.00) Motion Software CX-One Used with CJ1W-NCF71 CJ1-NC CS1-NC CJ1-MC CS1-MC C200H-MC CV-MC FQM1 Motion Software MC-Miel Free software Used with CJ1W-MCH71 CS1W-MCH71 WMON Free software Used with W-Series SmartStep Smart Platform Libraries Smart Platform Smart Platform Libraries Standard Libraries Software applications that users can load into their equipment and run without modification Simplify software development for devices that interface with PLC’s and HMI’s Two types of standard libraries Function Blocks Smart Active Parts Works with CJ-Series processor v3.0 or later NS-Series v6 or later Smart Platform Libraries Function Blocks Contains functional PLC components Uses ladder logic Components can be used to quickly create finished programs that interface directly with other Omron devices Components are standardized, which improves the quality of finished programs Paste function blocks directly into ladder programming to reduce development time Multiple function blocks create a library that enhances programming Create unique solutions Smart Platform Libraries Function Blocks Smart Platform Libraries Function Blocks Function Blocks FQM1 Counter block PG Basic position block (PosFB) Basic position block Virtual axis block Velocity control block (Vref) Velocity control block (Vref) Position control block (Xref) Counter block (PosFB) Pulse control block Pulse control block Function Blocks can be combined into Application Packs Applications: Rotary cut Flying cut Torque control Tension control Etc. Pulse Position control block (Xref) PG Virtual axis block Counter block (PosFB) Application Pack Position control Smart Platform Libraries Smart Active Parts Pre-configured HMI screen objects Quickly create completed screens that automatically interface with Omron devices Insert SAP’s directly Over 1000 available now Simplify design efforts Eliminate unnecessary user programming Includes operating screens for motion & position controllers Improves overall screen quality Smart Platform Libraries Smart Active Parts Any Questions? Thanks for your time!