AHTD Symposium - Drives
April 4-5, 2006
Jill Mattson
Lou Lambruschi
Siegfried Fischer
Overview
• Review Business
• Drives Commitment
• Review Push Products
• Key Features
• What’s New
• Issues/Actions
• Drive Selection
• Introduce Fusion Drive
Title, Author, Date
2
Danaher Motion is Committed to Drives
• Building Product Line Management Team
• Project Managers for Drives
• Engineering Support Team
• Focus on NA Market Needs
• New products / line extensions
• Reduced lead-times on push products
• Next Generation Drive development underway
Title, Author, Date
3
S200 Drive
Title, Author, Date
4
S200 Drive
• Review Key Product Features
• Where we have won and why
• Present Business State
• Where we are heading
Title, Author, Date
5
S200: Key Features
• Highest Servo loop bandwidth
•High resolution (24bit)
feedback
•Current loop (3-5KHz BW)
(1.25MHz update rate)
•Velocity loop (800Hz BW)
(1.25MHz update rate)
Title, Author, Date
• New Standards in Easy-to-Use
• New Standards in Quality Level
• Extremely aggressive price
6
S200 Where We Have Won
• Semi EA
• Robotics
• Labeling
• Packaging Industry
• General Automation
Title, Author, Date
7
Why We Win…..
• Price
• Allows competition with steppers
• Small Size
• Integrates well into Desk-Top Equipment
• Flexible Command Modes
• Pulse and Direction or Analog Input
• Low Voltage Model
• Safer Table-Top machines
• High Bandwidth
• Better Machine Throughput
Title, Author, Date
8
Still to come……
Expanding the Family
• Expanding Power Ranges
• 6 Amp Program well under way
• 12A, 24A, 48A Product program
in-process
• Operation with Multiple Feedback types
• SynqNet Option adds Support
• Sine Encoder
• ComCoder
• Endat 2.1
• Profile Generator with
• Can or DeviceNet
• and support Incremental encoder
Title, Author, Date
9
S200 Summary Points
• Leader in performance and quality
• Strong value sale
• We are investing to expand the family
Title, Author, Date
10
S300 Drive
Title, Author, Date
11
Strong points – Servostar 300
• Broad Voltage range, US and Europe
• 115V - 230V (10A)
• 230V - 480V (6A)
• Built-in EMC filters for Europe
• Rugged all metal enclosure
• High level of protection
• Certifications for different markets
• CE mark, UL/cUL listing
• Global acceptance
Title, Author, Date
12
S300, small dimensions
• Dimensions 242mm (h) x 171mm (d) x 70mm (w)
• 115/240 VAC (3, 6, 10 amp) < 200 mm incl. connectors
• 400/480 VAC (1.5, 3, 6 amp) < 230 mm incl. connectors
Title, Author, Date
13
Strong points – Servostar 300
• Higher dynamic with DDL
• DDL Motor Compatibility with FW 2.0
• High performance servo loops
• Competitive Package with AKM
• High Flexibility in Design
• Communication
• Feedback
• For every application
• Easy to use GUI
=> Motor turns with 8 Klicks
Title, Author, Date
14
SERVOSTAR® 300, Bus Communication
Title, Author, Date
15
SERVOSTAR® 300, Feedback Systems
Open for
• Resolver
• Comcoder
• Incremental encoder + Hallsensors
• Endat
• HyperfaceDigital
• BiSS ®
Title, Author, Date
16
Servostar Success Story
• Metal Forming / Die Cast Machinery
• Displaced Allen-Bradley & AMC
HMI – Drive (S300) – Motor (AKM)
• Key requirements of the motion system is:
• 115/230/480 VAC small package with positioning
• Field bus capabilities (Device-net)
• High temperature performance (Tested at full load, 70 deg C lasted over a
week – three times Yaskawa & Rockwell)
Title, Author, Date
17
Servostar Success Story
• Postal Handling Equipment (Sorters)
• Displaced Allen-Bradley & Siemens
Drive (S300) – Motor (Goldline XT)
• Key requirements of the motion system is:
• 480 VAC small package with positioning
• Feed forward with Observer for rapid settling (small incremental moves)
• Fixed FW and Parameter file upon shipping (maintained in production)
Title, Author, Date
18
Servostar Success Story
• Press Feed Machinery
• Displaced AMC & PacSci
Drive (S300) – Motor (AKM)
• Key requirements of the motion system is:
• 230/480 VAC small package with positioning
• Rapid Indexing (45 deg move) with 14 msec duration to settling
• Flex FW and Option Slot available for custom control card
Title, Author, Date
19
Servostar Success Story
• Tire Uniformity & Balancing Machinery
• Displaced Indramat & Allen-Bradley
Drive (S300 & S600) – Motor (BMS, AKM, XT)
• Key requirements of the motion system is:
•
•
•
•
Title, Author, Date
Absolute Sine feedback (Auto Setup & Home)
S600 CANOpen (S300 soon) communication as 16-24 axis per machine
Position capability in the drive (PC as Master Control)
Global sourcing and support
20
Servostar Success Story
• Window production Machinery
• Displaced Allen-Bradley
Drive (S300) – Motor (AKM)
• Key requirements of the motion system are:
• 120/240/480 VAC supply on common platform
• Field Bus capability (SERCOS)
• Positioning capability (Linked moves)
Title, Author, Date
21
Servostar Success Story
• Cutter for cheese and meat (Food & Beverage)
• Displaced Indramat
Drive (S600)
• Key requirements of the motion system are:
• Field Bus capability (CanOpen, Profibus, SERCOS)
• Positioning capability (Linked moves)
Title, Author, Date
22
Servostar Success Story
• Optical machines
• Turning lathe for lenses
• Displaced Siemens
Drive (S300)
• Key requirements of the motion system are:
• CanOpen onboard, Sercos
• Absolute High end Drive performance
• Feed forward with Observer
Title, Author, Date
23
Servostar Success Story
• Book binding machines
• Displaced Bosch Rexroth
Drive (S300 & S600)
• Key requirements of the motion system are:
• Sercos
• Drive performance
• Robust and reliable drive
Title, Author, Date
24
ServoStar Success Story
• Bonder, Pick and Place applications in
• Semiconductor and Electronic Assembly
• Drive (S300 & S600) – Motor (AKM)
• Key requirements of the motion system are:
• CanOpen onboard, Sercos
• Drive performance
• Positioning capability
Title, Author, Date
25
Servostar Success Story
• Brought worldwide Industrial Market
• Displaced Yaskawa, Mitsubishi and
• internal drives from Berger Lahr and Elau
• Brandlable Drive (S300+S600) – Motor (AKM)
• Key requirements of the motion system are:
• Flexible option slot for customized option cards like
FIPIO, Modbus Plus, Motion
• CanOpen onboard, Sercos
• Drive performance and Positioning capability, Motion
task
Title, Author, Date
26
Servostar Success Story
• Electro-Mechanical Assembly Presses
• Displaced CT
• Brandlable Drive (S300+S600) – Motor (AKM)
• Key requirements of the motion system are:
• Flexible option slot customized option board
• Easy to brand label drive
Title, Author, Date
27
Project Objectives S320
Product extension of S300 up to 24A
• Range 12A
• Range 24A
• Prepared drive for Safety (Power ratings 1,5A,
3A and 6A are derived from 12A drive by derating)
Scope
• Common architecture to existing S300
• S300 processor and GUI
• Replace S600 and cut maintenance cost
Dimensions 12A (planned)
• H = 277 mm
• W = 70 mm
• D = 240 mm
CAD-Simulation
Title, Author, Date
28
Which Drive to Choose?
Technical Factors
• Supply Voltage
• Output Current
• Physical Size
• I/O Capabilities
• Network Connection
S600
S300
S200
• Field Bus
• Motion Bus
•
•
•
•
Experience with Application
Motor/Feedback Support
Store Motion Profiles
Others
S200 CNS
Smart Drive
Title, Author, Date
CD
29
Which Drive to Choose?
Category
Torque
Velocity
Function
Position
S200
S200 CNS
S300
S600
CD
Smart Drive


Step/dir only



































Available Soon
Available Soon


Available Soon
Available Soon










Indexing
Programmable
Interface
Analog (+/- 10V)
Motion Profile Step/Direction


Encoder
SynqNet
Available Soon
Ethercat
SERCOS
Modbus
Point to Point RS-232 (ASCII)
RS-485 (ASCII)
Modbus


Profibus



limited



DeviceNet



CAN Open






Discrete I/O
Title, Author, Date


30
Which Drive to Choose?
Category
S200
DC input only (range) 20-90Vdc, 3/9A, 6/18A
115Vac
1.5/4.5A, 3/9A
(Acont/Apeak)
Power
(output)
208/230Vac
(Acont/Apeak)
480Vac
Regen Sharing
1.5/4.5A, 3/9A

Current rating
Power (output) (peak/RMS)
Future
Current rating
(continous/RMS)
Title, Author, Date
S200 CNS
S300
S600
CD
Smart Drive
20-90Vdc, 3/9A,
6/18A
1.5/4.5A, 3/9A
1.5/4.5A, 3/9A

6 through 48A (Future)
6 through 48A
(Future)
18 to 96 (Future)
18 to 96 (Future)
3/9A, 6/18A, 10/20A 1.8/5.3A, 3.5/10.6A, 7.1/21.2A
3/9A
1.5/4.5A, 3/7.5aA,
6/12A
3/6A, 6/12A,
10/20A, 10/30A,
14/28A, 20/40A,
40/80, 70/140A
3/6A, 6/12A,
10/20A, 10/30A,
14/28A, 20/40A,
40/80, 70/140A


1.5/4.5A, 3/7.5A,
3/9A, 6/12A,
10/20A, 6/15A
2.1/4.2A, 3.9/7.8A, 6.4/12.7A,
3/9A, 6/18A, 10/20A 9.5/19.1A, 12.7/25.5A, 19.4/38.9A,
25.8/51/6A, 38.9/77.8A
Replacement Drive 12 and 24 amps
2.1/4.2A, 3.9/7.8A, 6.4/12.7A,
9.5/19.1A, 12.7/25.5A, 19.4/38.9A,
25.8/51/6A, 38.9/77.8A


Higher Currents
31
Which Drive to Choose?
Category
Size
I/O
S200
Depth (in)
5.2 (AC)/DC
Mount area, height x
AC 6.9x2.2in/DC
with (in-in)
Form
factor (book or brick) 6x1.13in
book
Analog In / Out
1/2
Digital In / Out
5/2
Extended I/O
S200 CNS
5.2 (AC)/DC
AC 6.9x2.2in/DC
6x1.13in
book
1/2
10 / 3
Brake Out
Encoder In / Out
Optical isolation
Title, Author, Date
(OUT ONLY)



S300
S600
CD
Smart Drive
6.7
11.2 (3-20)
12.8(40 & 70)
9.7x2.8
book
2/0
4/2
14 / 8
30(3-10A)/42
(14A)/51(20A)
134(40
& 70A)
book
2/2
4/2
14 / 8
9.5 x 2.6 (3A),
9.5 x 3.5 (6A),
9.5 x brick
3.9 (10A)
1/1
6/1
6.12 (115/230 Volt)
8.35 (230/460)
11.4 (230/460)
11.4 (230/460)
8.8 x 6.12 (115/230 Volt)
13.2 x 4.2 (230/460 VAC)
16.1 x 4.2 (230/460 VAC)
21.3 x 6.1(230/460
VAC)
book
1/0
16/12












6.4
32
Which Drive to Choose?
Category
S200
S200 CNS
S300
S600
CD
Smart Drive
























Resolver
Feedback
Supported
Incremental Encoder
Absolute Encoder
(Endat)
Stegmann
SynqNet Only
SynqNet Only


SynqNet Only



Medium
Medium
Very High
Very High
High
Medium





Indexing
Limited

Limited

Limited






Language
Configure Motion
Table
Configure Motion
Table
Configure Motion
Table
Motion Commands
Ladder and FB
Comcoder
SFD
Hall sensors
Sine Encoder
Configuring
Flexibility
Gearing
Camming
Registration
Positioning
limited
PLC functions
Title, Author, Date
(GMT)

33
Which Drive to Choose?
Category
AKM
Push Motor DDR
Compatibility DDL
Title, Author, Date
S200
S200 CNS
S300
S600
CD
Smart Drive
limited - SFD/halls
limited SFD/Comcoder












34
P7000 Microstepping Drives
• Quick Update
• P7000 AC
• P7000DC
Title, Author, Date
35
P7000 DC
• Major Redesign
• Smaller Size
• Less parts
Title, Author, Date
36
P7000 Value Proposition
• Available as Step and Direction or with Position Control
• S-300-Like Motion Tasking may eliminate a host controller
• Adjustable Microstep to 25,600 Steps per revolution
• Smooth ‘servo-motor like’ performance
Title, Author, Date
37
P7000 Value
• Motor Wave Shaping and Mid-Band Anti-resonance Tuning
• Allows quieter operation and extends mechanical life
• Dynamic Smoothing
• Reduces system jerk for extended life and smoother motion
Title, Author, Date
38
P7000 Value
• Can be configured via dip switches without GUI
• Faster, repeatable Setup
• Small footprint and right price
• Competitive market position
• Possibility for Encoder-less Stall Detect
• Pacific Scientific
•
step motors
•T NEMA 23
•N,K NEMA 34 & 42
Title, Author, Date
39
What You Can Expect from
Kollmorgen Drives
• Leading Edge Performance
• Quality Design
• Investment in Development of Products,
Technology and Organization
• Growth focus
Title, Author, Date
40