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scapackaging.hu

SCA PACKAGING HUNGARY KFT.

CONSUMER PACKAGING / DISPLAY

PLANT INTRODUCTION

SCA Packaging Europe in brief

 part of the SCA Group

 one of Europe’s leading suppliers of packaging solutions

 Europe’s second largest producer of containerboard paper

 worldwide 2010 sales amounted to EUR 3.1 bn scapackaging.hu

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Part of SCA – a global consumer goods and paper company

Publication papers

Solid-wood products

Pulp and timber

Forest Products

Personal Care

Incontinence care

Baby diapers

Feminine care

15% 21%

Transport and consumer packaging

Industrial packaging

Containerboard

30% 34%

Packaging

Total annual 2010 sales 11,5 billion EUR

Toilet paper, kitchen rolls, facial tissue and napkins

AFH (Away-

From-Home) hygiene concepts scapackaging.hu

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European coverage

Close to our customers

 more than 200 production units in 25 countries

 6 containerboard paper mills

 15 Design Centres

 Innovation Centre in Brussels

 15,500 employees scapackaging.hu

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Value proposition be secure

ensuring that the packaging, manufacturing and sourcing operations run seamlessly

be seen

translating brand strategies into packaging innovations that drive shopper behaviour at the point-ofsale

be moved

improving supply chain effectiveness and cost-efficiency scapackaging.hu

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Customer choice

Product Portfolio

Documentation &

Manuals

 Full colour printed materials

 Soft and hard cover brochures

 Marketing material

 CD Assemblies

Accessory packaging materials

 foils, pallets, adhesive tapes

Inserts

 Paperfoam

 Molded pulp

 Corrugated

Foams

 EPS Molding

 EPE

Conversion

Conventional

Corrugated

 Up to 6 colour print

 Specialised solutions for trade handling

Plastic molded packaging

 Returnable Trays

 Blister packaging

Consumer packaging

 Up to 6 color print

 Litho Laminated

 Cartonboard

“Be a full-service packaging business partner by growing and differentiating our core business to offer our customers increased value ”

POS Displays

 Free standing

 Shelf display units

Speciality

Corrugated

 Anti Corrosion

 Anti Static

Industrial

Corrugated

 Large Boxes

 Heavy Grades scapackaging.hu

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Our Customers: High Growth,

Demanding & Branded Industries

Retail Consumer Electronics Industrial / Automotive scapackaging.hu

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SCA Packaging Hungary & Romania & Slovakia

Poprad

Ro žňava

Nitra

Galanta

Győr

Budapest

Tiszaújváros

Sárvár

Nagykáta

Székesfehérvár

MAGYAR

ORSZÁG

Oradea

Timi şoara

Central Office, Design Centre

Sales Office

Consumer Packaging/Display Plant

Box Plant

Packaging Service Center

Packaging Service Center/Foam fabrication

ROM

NIA

Piteşti

Â

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Organigram SCA Packaging Hungary&Romania&Slovakia

January 2010

Central Units

Central Quality

Management

Sándor Nagy

Zsolt Fekete

General Manager

HR & Office Manager

Judit Gõbölös

Lean Champion

Gyõr

Tamás Kovács

Lean Champion

Nagykáta

András Értekes

Cont. Impr.

Management

Ádám Katona

László Bálint-Nagy

Accounting & Finance

Zoltán Kiss

Sales&Marketing&Design

Judit Vaszilkó

Strategic Development

& Purchasing

Mihály Rigó

SCA Packaging Slovakia

Monika Cervenak

SCA Packaging Romania

Gabriel Balogh

Finance Controller

Márta Pikó

Consumer Packaging

& Display, Gyõr

Attila Józsa

Operational Units

(Manufacturing + Supply Chain)

Box Plant

Nagykáta

Botond Kosztya

Packaging Service Centers

Hungary, Slovakia

István Magyary

Service Center

 Sárvár

 Székesfehérvár

 Tiszaújváros

 Nagykáta

 Galanta scapackaging.hu

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CONSUMER PACKAGING / DISPLAY PLANT

GYŐR

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Organigram

Consumer Packaging/Display Plant, Győr 2011

Plant Manager

Attila Józsa

HR Coordinator

Melinda Cséve

Lean Champion

András Turcsányi

Quality Coordinators

János Szabó

Richárd Szalai

Production Planner

László Tóth

Customer Service Manager

László Papp

Warehouse Manager

György Székely

E ngineers

Balázs Edvy

Edina Szász

Production Manager Conversation

Péter Dobra

Production Manager Printery/Prepress

Renáta Szegi

Technical&Project Manager

Szabolcs Horváth

Sales Coordinators

Anikó Horváth

Anita Ferecskó

Zsuzsanna Borbély

Purchaser

Judit Győrig

Warehouse Assistants

Andrea Szalai

Ágnes Mezzöl

Transport Planner

Szabolcs Samu

Converting Supervisors

Imre Novák

Norbert Ferenczy

Zoltán Kondor

Technical Leader

Péter Vejmola

Technical Leader Prepress

Rita Farkas

Maintaince Engineers

Árpád Miletics

Gyula Kálmán

Technicians

3

Warehouse Keepers

14

Converting Operators

50

Job Preparations

Erzsébet Soós

Rita Szente

Prepress Operators

Tamás Fótyi

Zsuzsanna Tóth Bokor

CTPoperators

2

Technical Leader Printery

György Bombicz

Printery Operators

10 scapackaging.hu

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Our products in Electronics segment

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Our products in FMCG/Industrial segment

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Plant layout

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Machinery

 Building area: 8700 m 2 + 5400 m 2 rented area

Machinery set-up:

 Prepress + CTP(computer to plate)

KBA Rapida 162 printing machine

 Agnati C90 corrugator

 Control Ing laminator

WTNS/S 1700 semiautomatic die-cutter

 BOBST 142 ER automatic die-cutter

 BOBST 142 E automatic die-cutter

BOBST 1600 ER automatic die-cutter

 Tanabe OCG EF 1700 multipoint folder gluer

2 pcs Jagenberg Diana 105-2 gluing machines

 Syncroliner semiauto QET gluing machine

 Kohmann window gluing machine

Lunex Unigluer 1600 machine for gluing two-parts boxes and displays

 Taylor-made gluing machine for two-parts boxes and displays scapackaging.hu

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Prepress + CTP (computer to plate)

 Integrated prepress workflow

 Colour management

• EFI proof system with calibrated

Epson proofer

• screen proof (simulated offset screen on the proof)

• special profile for the printing machine

 High resolution Lüscher CTP equipment scapackaging.hu

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KBA Rapida 162 Printing Machine

 6 colour + varnish unit with UV

 Hybrid technology (effect varnish)

 Max. sheet size: 1120 x 1620 mm

 Max. printed area: 1110 x 1620 mm

 Min. sheet size: 600 x 920 mm

 Max. speed: 14200 sheet/hour scapackaging.hu

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Agnati C90 Corrugator+Control-Ing

Laminator

 Inline sheet to web laminator

 N, F, E and B flute capability

 Maximum sheet size: 1650 x 1600 mm

 Sheet to sheet option even to BC double layer

 Max. speed: 150 m/min.

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Flat-bed Die-Cutter Machines

- Large Format

BOBST 1600 ER automatic die-cutter

 High output flat bed die-cutter

 Automatic feeder and delivery station

 Max sheet size:1115 x 1600 mm

 Min sheet size: 600 x 850 mm

 Thickness: 110 g/m2 – 4mm

 Max. speed: 4500 sheet/hour

WTNS S1700 semiautomatic die-cutter

 Semi automatic flat bed die-cutting

 Maximum sheet size:1200 x 1700 mm

 Even BC double layer cutting

 Max. speed: 2900 sheet/hour scapackaging.hu

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Flat-bed Die-cutter Machines

- Medium Format

BOBST 142 ER automatic die-cutter

 High output flat bed die-cutter

 Automatic feeder and delivery station

 Max sheet size:1020 x 1420 mm

 Min sheet size: 500 x 700 mm

 Thickness: 80 g/m2 – 4mm

 Max. speed: 6500 sheet/hour

BOBST 142 E automatic die-cutter

 High output flat bed die-cutter

 Automatic feeder and delivery station

 Max sheet size:1020 x 1420 mm

 Min sheet size: 500 x 700 mm

 Thickness: 80 g/m2 – 4mm

 Max. speed: 6500 sheet/hour scapackaging.hu

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Folder Gluer Machines

Tanabe OCG EF 1700 Fully-auto gluing machine

 Maximum width: 1700 mm

 Fully automised

 Up to six point gluing

 Water based and hot melt gluing

 Max. speed: 12000 box/hour

2 pcs Jagenberg Diana 105-2 Semi-auto gluing machines

 Maximum width:1050 mm

 Up to six point gluing

 Water based and hot melt technology

 Max. speed: 9000 box/hour

Syncroliner Semi-auto QET gluing machine

 Maximum width:1450 mm

 Up to six point gluing

 Gluing possibility from two parts (separate upper and lower parts of the box)

 Water based and hot melt technology

 Max. speed: 6500 box/hour scapackaging.hu

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Special gluing machines for two parts boxes for displays

Lunex Unigluer 1600

 Gluing machine for two part boxes

& for displays

 Maximum width: 1600 mm

 Hotmelt and water based gluing

 Automatic glue application

 Special moving glue-head for displays

 Manual inserting of half the box

Taylor made gluing machine for two-part boxes

 Hotmelt and water based gluing

 Automatic glue application

 Manual inserting of half the box

 Suitable for large RSC and similar constructions build from two half parts scapackaging.hu

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Safety: how we protect our employees

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Advantages of LEAN program

 Lower costs – higher efficiency – simplified process:

 Ensure additional capacity for future business

 Decrease of process waste

 Minimized material handling process

 Save time, energy

 Lowering admin costs

 Improve skills, competences

 Increase flexibility scapackaging.hu

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Quality system

ISO 9001 Certification since 1999 ISO 14001 Certification since 2003 ISO 18001 Certification since 2008 scapackaging.hu

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Safety policy 1.

General principles:

1.

2.

3.

Smoking is forbidden in the whole plant.

It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair.

Use mobile phone or any private electronic equipment only in marked area.

4.

Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor.

Use earplugs near every machine.

5.

6. On the shopfloor please wear a reflective jacket and steel toe safety shoes.

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Safety policy 2.

Earplugs

Reflective jacket

Steel toe safety shoes

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Emergency Exits

29

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