Commercial Agency for Czech Republic
OVERVIEW
2010 August
Table Of Contents
COMPANY OVERVIEW
WHO ARE WE?
ABOUT SAROND s.r.o.
OUR POSSIBILITIES
CERTIFICATES
GROWING OPPORTUNITIES
PRODUCTION FACILITIES
PRODUCTION SITE
SITE PLAN
COMPANY REFERENCE LIST
CUSTOMERS
OVERVIEW OF KEY PROJECTS
Page 2
Who are we?
Impressively growing company
with a full book of order
High-quality portfolio
of customers
2 JCP Overview
–
Found in 1992, more than 17 years of experience in the engineering industry
–
Significant supplier of high quality products and services for international
Oil & Gas and Power generation companies GE Energy, Rolls-Royce
and Siemens UK
–
2 JCP owns additional land for the production facility enlargement
–
2 JCP offers complete investment unit supplies:
Growing opportunities:
space and production volume
Quality products and services
Well managed company with
highly skilled professionals
•
Design and planning
•
Complete project management
•
Manufacturing
•
Deliveries
•
Installation and commissioning
2 JCP
PRAHA
OSTRAVA
BRNO
–
The company has four shareholders (two of them are engaged in the
management of 2JCP)
–
Workers of 2 JCP are highly skilled professionals with long term experience in
welding
Page 3
Who are we?
Modern production and trade
company
Sarond Overview
Extensive experiences in the
supply of engineering
–
Quality products and services
–
Company was founded in 2003. Currently is developing dynamically in the
field of power and transport engineering. Management consists people
with years of experiences in the field and excellent orientation on domestic
and foreign markets.
Subject of business:
• Supply of metallurgical materials
• Engineering production
• Commercial Agency for significant
production companies
Company building on market
knowledges and experiences
their employees
–
Fields of activity:
PRAHA
OSTRAVA
SAROND
PLZEŇ
BRNO
• Investments complexes for power engineering
representation company 2JCP, a.s.
• Subcontracting to producers of transport machinery and equipments.
• Production outsourcing.
• Optimization of production capacity.
–
Sarond is certificated by company TÜV SÜD for system of quality management
ISO 9001:2009
Page 4
Our Possiblities
Our core business
includes…
…moreover we offer
additional services
such as designing
and complete project
management
We Offer…
–
Sheet metal manufacturing, welding, laser cutting
–
Site installation
–
Machining
–
Shot blasting and painting
–
Packing (directly in the facility)
Our capacity (in tons)
–
Carbon steel: 2,000 tons / year (components for gas turbines)
–
Stainles steel: 1,500 tons / year (components for gas turbines)
–
Five times higher capacity for other heavy steel structures
Core products fabricated by 2JCP
–
Gas turbine inlet filterhouses
–
Gas turbine inlet and exhaust ducts
–
Acoustic enclosures for gas and steam turbines
–
Diesel generator exhaust silencers
–
Other type of ductwork (GT ventilation, kiln ventilation, dryers, catalyst
chambers)
Page 5
Certificates
2 JCP is holder
of ISO 9001:2001
quality Systém
certificate…
Certificates Overview
ISO 9001:2008
International
Welding Engineer
European
Welding Engineer
…and Welder’s Qualification
Test Certificates
(EN 287-1).
Moreover 2 JCP holds
special welding certificates
granted by Lloyds Register
of Shipping (ASME IX,
EN ISO15614-1).
–
–
2 JCP is holder of special welding certificates granted by Lloyds Register of Shipping:
•
Procedure Qualification Records as per ASME – IX, AWS D1.1
•
Welding Procedure Qualification Certificates as per EN ISO 15614-1
Moreover 2 JCP is an approved supplier for General Electric Company, Rolls Royce
Energy System and Siemens Turbomachinery
Page 6
Certification for Pressure Vessels
EN 3834-2 Certificate
2 JCP is holder of EN ISO
3834-2 certificate…
— Since August 2009 2JCP has
certified procedures of welding
as per EN ISO 3834-2 which
allows to manufacture pressure
vessels as per PED 97/23/EG
…which allows
manufacture of pressure
vessels.
— Since that we have built several
pressured air storage tanks for
blowing air in self cleaning pulse
filterhouses for GE Energy
Page 7
NDT Certification
— We have own inspectors for VT,PT,MT with valid certificates.
— We are able to ensure further kind of testing methods according customers needs.
Page 8
Growing Opportunities
Due to full book of order 2
JCP constantly increases
its capacity
Further Expansion Plans
— 2 JCP owns additional land which is expected to be used for production facility
enlargement
— 33,000 sqm
— Up to 5 additional shops
Growing potential in
designing.
— New services are being introduced – designing
— 2 JCP established new design department
— 9 professional designers
— Licences for Autodesk Inventor 2010 (9) and Solid Works (2)
— The restoration and expansion of the production site
— Building-up of new production shop 3,200 sgm and shipping area 5,000 sgm ( from July
to October 2010 finish)
— Production shops relocation and setting time(Takt Time) across production processes
to achieving higher number of complete products
— Purchase of new machines (mainly laser,grinding,punching machines etc..)
— Optimization of production processes
— The employees technical training in volume of 2044 teaching hrs. (2010/11)
— Implementation of the new information system focused on management and
production planing (2011)
— Building of next production hall and new machines purchase(should be aslo cofinanced by the EU; 2012/13)
Page 9
Production Facilities
Production Facilities
Production site in Racice
–
–
–
–
Preparation shop
Modern production site in Racice was built in 1997 as a
greenfield investment

Main production sites:
• Two preparation shops (1,860 sqm & 550 sqm)
• Stainless steel shop (3,300 sqm)
• Carbon steel shop (3,200 sqm)
• Final assembly shop (3,200 sqm)
• Stainless steel storage (1,500 sqm)
• Carbon steel storage (1,500 sqm)
• Painting shop (1,200 sqm)
• New production shop (3,300sqm, 2010 finish)

Other facilities:
• Office space (1,600 sqm)
• Outside concrete storage sufaces (15,000 sqm)
2 JCP owns additional land of approx 33,000 sqm



Shop size 1,860 square meters
Door size 4,000 x 4,000 mm
Number of cranes 5
Maximum lifting capacity 5,000 kg
Maximum lift height – 5,700 mm
Stainless steel shop





Shop size 3,300 square meters
Door size – 6,000 x 6,000 mm
Number of cranes 4
Maximum lifting capacity 10,000 Kg
Maximum lift height – 9,000 mm
Carbon steel shop





Shop size 3,200 square meters
Door size – 5,500 x 5,700 mm
Number of cranes 4
Maximum lifting capacity 10,000 Kg
Maximum lift height – 7,750 mm
Final assembly shop





Shop size 3,200 square meters
Door size – 6,500 x 6,000 mm
Number of cranes 4
Maximum lifting capacity 25,000 Kg
Maximum lift height – 9,000 mm
Page 11
Carbon
Steel
Shop
New Work Shop
Implementation
2010
Plan of Production Facilities
Storage of
products
Stainless Steel
Shop
Acid
Cleanin
g
Material
Warehouse
Paint Shop
Storage of
products
Machining and
Preparation
Shop
Final
Assembly
Shop
Storage of
products
Page 12
August 2010 Updated
CORE PRODUCTS FABRICATED BY 2JCP
–
Acoustic Enclosures for Gas and Steam Turbines
–
Brick Kiln, BK ventilation
–
Catalyst Chambers
–
Diesel Generator Exhaust Silencers
–
Dryers – Rotary, Fluid
–
Gas Turbine Inlet Filterhouses
–
Gas Turbine Inlet and Exhaust Ducts
–
Gas Turbine Ventilation
–
Steel Stacks
–
Steel Structures
–
Transitions
–
Piping Systems
–
Platforms
Page 14
TURBINE COMBUSTION AIR FILTERS
Altair Filter Technology - GE
–
GE is a provider of advanced technology equipment and services for all segments of the oil and gas industry, from drilling and production,
liquefied natural gas (LNG), pipelines and storage to industrial power generation, refining and petro-chemicals.
–
Few 2JCP Projects for Altair:
90 Bag Filter House
Evap Cooler 9FA
16 Bag Combustion Intake Filter House
2 x 36 Filter House Final Assembly
Static Filter 9FA
Filter House –Project Dan River
Page 15
INLET DUCTS, EXHAUST DUCTS, SILENCERS
GE Energy
–
GE installed base of steam and heavy-duty gas turbines has grown to over 10,000 units, representing over a million Megawatts (MW) of installed
capacity in more than 120 countries. With over 13,500 wind and 3,600 hydro turbines, the installed capacity of renewable energy exceeds 160,000
MW.
–
2JCP´s Projects series for GE:
Inlet Duct -Turbine 9FB
Duct work - Turbine LM2500
Inlect Duct –Turbine 6FA
Intake Silencer
Trailer
Intake Tube Silencer
Page 16
INLET DUCTS, EXHAUST DUCTS, SILENCERS
Cullum Detuners Ltd
—
Established in 1898 Cullum Detuners Limited (CDL) are specialists in industrial environmental noise control solutions. CDL designs,
develops,manufactures and installs jet engine test cell facilities and gasturbine acoustic enclosures for aircraft carriers, oil rigs
and submarines throughout the world.
—
2JCP´s projects for CD Ltd :
Project Wingas - Ducting
Transition – Salman Project
Project New Caledonia Exhaust Stack
Combustion Exhaust Duct
Project Salman - Exhaust
Ducting with Silencer
Page 17
INDUSTRIAL FUN UNITS
Fläkt Woods
–
Fläkt Woods is a leading global supplier of energy-efficient air solutions operating in both the air climate for buildings and air movement
for the infrastructure and industry markets.
–
Projects for Fläkt Woods :
Wind Tunnel for F 1 -body
Industrial Fans 2800 mm diameter
Wind Tunnel for F 1 –blow nozzle
Casing Manafacture – Project Uppsala
Industrial Fan for Dubai Airport
Industrial Fan Casing Manafacture
Page 18
INDUSTRIAL FUN UNITS
GEA Group
–
GEA group Aktiengesellschaft is one of the largest system providers for food and energy processes
with about EUR 4.4 billion in 2009 revenue.
As an internationally operating technology group, the company focuses on process technology and components for own segments of
productions in areas: Fram Tech., Heat Exchangers, Mechanical Equipmnet, Process Engineering and Refrigeration Tech.
–
2JCP supplying more over 1000 pcs/year of Fan units . The most common sizes are from 1540 mm to 2155 mm
(inside diameter).
Industrial Fan Casing
Industrial Fan Complete unit
Page 19
ROTARY, RING AND FLUID DRYERS
GEA Barr - Rosin
–
GEA Barr-Rosin is a leading supplier of industrial drying systems and offers numerous systems and technologies to dry wet materials, ranging
from granules, cakes, and powders to sludges, slurries, and solutions.
–
2JCP Produkt series for GEA:
Rotary Calciner
Rotary Dryer
Fluid Bed Crystalliser
Steel Ducting
Fluid Bed Dryer
Combustion Chamber
Page 20
SILENCERS AND STEEL STACKS
Universal Silencer
–
Universal provides engineered acoustic, emission and filtration solutions for power generation, oil, gas, and industrial
markets. Universal has particular expertise in air movement applications, diesel engines, and gas turbine engine systems.
–
Projects for Universal Silencer made by 2JCP:
Project Termomanus Exhaust Silencer
Project Mac Kabul - Stack
Project Cano Limon - Exhaust
Exhaust Gas Silencer
Exhaust Silencer - Final Assembly
Exhaust Silencer –Before Painting
Page 21
BURNERS
Hamworthy Combustion Engineering
–
World leader in specialist combustion technology.HC cover following market stages:
• Marine • Power • Industrial • Process • Flares and Thermal Oxidation .
–
2JCP product series of burners in small sizes.
Manifa Gas Facilities Project - Burners
Stabilisers
Page 22
CATALYST CONTAINERS
E.I.Tec.
–
The main bussines of E.I.Tec is construction, building, turn-key assembly and commissioning flue gas purification
and energy recovery units.
–
Projects for Universal Silencer made by 2JCP:
Project ETR – Catalyst Chamber
Project ETR – Bottom pipe
Project ETR – Complete Unit-Belgium
Page 23
OVERVIEW OF KEY PROJECTS
Year;
Region
Project
Customer
2 JCP - Deliveries
Supply of 4 sets of combustion intake and combustion exhaust
systems for MARS gas turbine (Solar Turbines)
2009
Austraila
Woodside North Rankin 2
Cullum Detuners Limited
2009
Bahrain
Al Dur power plant
Altair Filter Technology
Ltd. (GE Energy)
Supply of 4 sets filterhouses and evaporative coolers for frame
9FA gas turbine (GE EP)
2009
Russia
GAZPROM north stream pipeline
Cullum Detuners Limited
Supply of 6 sets of gas turbine enclosures, combustion intake
and ventilation intake system for Trent gas turbine (Rolls Royce)
2009
USA
Trailer mounted intake
Altair Filter Technology
Ltd. (GE Energy)
Supply of 8 sets trailer mounted combustion intake system for
frame TM2500 gas turbine (GE AEP)
2008
Saudi Arabia
Marawig water utility
Altair Filter Technology
Ltd. (GE Energy)
Supply of 12 sets filterhouses and evaporative coolers for frame
7FA gas turbine (GE EP)
2008
USA
Pallomar
Altair Filter Technology
Ltd. (GE Energy)
Supply of 2 sets chiller coil housings for inlet chilling plant for
7FA gas turbine (GE EP)
2008
Brasil
GASENE pipeline
Cullum Detuners Limited
Supply of 11 sets of combustion intake and combustion exhaust
systems for SGT400 gas turbine (Siemens)
2007
Nigeria
Gbaran Ubie development Shell
Cullum Detuners Limited
Supply of 6 sets of combustion intake and combustion exhaust
systems for SGT400 gas turbine (Siemens)
2007
India
Reliance pipeline
Altair Filter Technology
Ltd. (GE Energy)
Supply of 24 OFF puls filter houses for PGT25+ gas turbine
2007
Thailand
PTT PCS
Cullum Detuners Limited
Supply of 3 off combustion and ventilation intake system for
RB211 gas turbine (Rolls-Royce)
2007
Italy
ILVA Taranto
BHA Group GmbH (GE
Energy)
Supply of internal parts and casing of Electrostatic Precipitator
(GE Energy)
2006
UK
Rolls-Royce testing facility for TRENT
900 engine (AIRBUS A380)
Cullum Detuners Limited
Combustion intake and combustion exhaust silencers
(Rolls-Royce)
Poland
Bio ethanol plant
GEA Barr Rosin, Ltd.
Industrial ring dryer
Source: The Company
Page 24
CONTACTS
Commercial Agency for Czech Republic
2 JCP a.s.
Račice 126, 411 08 Štětí
Czech Republic
SAROND, s.r.o.
Božkovské náměstí 17/21, 326 00 Plzeň
Czech Republic
T. +420 416 857 511
Fax: +420 416 857 533
e-mail: 2jcp@2jcp.cz
T. +420 377 457 612
Fax: +420 377 457 611
e-mail: info@sarond.cz
www.2jcp.cz
www.sarond.cz
Page 25
BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS
BETTER SOLUTION » BETTER TECHNOLOGY » BETTER CRAFTSMANSHIP » BETTER
PRODUCTION » BETTER PRODUCTIVITY » BETTER QUALITY » BETTER EMPLOYER
BETTER TEAM » JUST BETTER PEOPLE «